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DANGER 

Terms used in this publication requiring special attention 

1.  Non-compliance with requirements under this heading could create circumstances 

which may lead to serious personal injury or death or substantial property damage. 

2.  Non-compliance with requirements under this heading could create circumstances 

which may lead to personal injury and/or which may cause damage to the Pumpset 
and/or ancillary equipment. 

3.  Items under this heading draw attention to legal and/or statutory requirements which 

control the installation and use of this type of equipment. Non-compliance with these 
requirements may create a dangerous situation and/or result in damage to the Pumpset 

 

and ancillary equipment. 

4. 

Items under this heading are to draw attention to assembly procedures, techniques and 
methods of operation, etc. which are important to ensure correct installation and 

 

 

operation of equipment and which, if not followed may result in damage, failure or poor 
performance of Pumpset and ancillary equipment.

 

SECTION 1 

– GENERAL 

1.1 

INTRODUCTION 

This publication is intended to assist those involved with the 
installation,  operation  and  maintenance  of  Ebsray  Model 
V2000, V3000 & V3010 Rotary Sliding Vane Pumps. 

Before  starting  any  work,  this 
publication 

should 

be 

completely  read/reviewed  by  all 

persons  involved  with  the  work.  If  any  part  of  this 
publication  is  unclear,  obtain  clarification  before 
proceeding with any work.  

 
If designated forpumping LPG: 
-    As  LPG  (Propane  and 

Butane)  is  regarded  as  a  flammable  liquid,  extreme 
caution must be  taken  to ensure  total  compliance  with 
all 

relevant 

Directives, 

Standards, 

Codes 

and 

Regulations  is  fully  understood  and  exercised  in  the 
installation,  operation  and  maintenance  of  Ebsray 
V2000, V3000 and V3010 pumps. 
These instructions are intended to assist correct pump 
installation,  operation  and  maintenance  requirements. 
They  are  additional  to,  and  do  not  supersede  or 
override  any  applicable  statutory,  legal  or  regulatory 
requirements.  

The design, materials and workmanship incorporated in the 
manufacture  of  Ebsray  pumps  make  them  capable  of 
reliable  operation  over  a  long  working  life.  Correct 
installation  and  operation  is  essential.  Service  life  is 
enhanced by periodic inspection and careful maintenance. 

Installation and servicing of 
this equipment should be 

performed by qualified competent personnel in 
accordance with 

relevant Directives, Standards, Codes, 

Regulations

 

 and site restrictions, in conjunction with 

these instructions.

 

When  the  equipment  supplied  utilises  components  other 
than  those  manufactured  by  Ebsray  e.g.  electrical 
equipment,  switches,  fittings,  valves,  etc  reference  should 
be  made  to  the  original  manufacturer's  data  before 
installation  or  servicing  is  commenced.  Failure  to  observe 
these details may void the Warranty.

 

The  pump/pumpset  must  be 
operated  within  the  original 

selected  design  parameters  of  pumped  product  (Use 
only  LPG  of  internationally  accepted  (ISO)  quality  and 
specification),  speed,  flow,  pressure,  temperature, 
voltage 

and 

current. 

Should 

any 

change 

be 

contemplated,  please  confer  with  Ebsray  in  order  to 
verify the suitability of such a change 

1.2 

TRANSPORTATION, PACKING & STORAGE 

Standard  domestic  packing  is  suitable  for  shipment  in 
covered  transports.  Pump  ports  must  be  sealed  to  exclude 
ingress  of condensation, moisture  or  foreign  material. When 
received on site the Pumpset must be stored in a dry covered 
area. 

 

NOTE:

 

If  Pump  is  not  installed  and  commissioned 

immediately,  special  preservative  techniques  will  be 
required.  (Refer  to  Ebsray).      e.g.  If  the  Pump  is 
installed, but not commissioned, low pressure nitrogen 
can  be  used  to purge,  seal and  protect  the  Pump  from 
the effects of condensation and atmospheric corrosion.

 

 

NEVER  allow  water  or  any 
corrosive  product  to  enter  the 

pump (e.g. for hydrostatic testing of pipework). Severe 
internal damage may result and will void the Warranty 

1.3 

RECEIVING INSPECTION 

SHORTAGES and/or DAMAGE:    On receipt of equipment, 
check  all  items  against  the  dispatch  documents  and  inspect 
for damage.  Any damage or shortage incurred during transit 
should  be  noted on  the packing  note  and  on  both  your  own 
and  the  carrier's  copy  of  the  consignment  note.  A  claim 
should be made immediately on the transport company. Also 
advise Ebsray or their Appointed Representative. 
Should  a  shortage  be  evident  on  receipt,  notify  Ebsray 
immediately giving full details and packing note number. 

1.4 

HANDLING 

Do  not  drop  Pump!

  Care  should  be  taken  in 

moving/handling Pump/Pumpsets in order to minimise stress 
on the internal components. 
The Pump/Pumpset should be lifted in such a manner as to 
ensure compliance with the relevant lifting codes. 

Severe  internal  Pump  damage  may  result  if  correct 
handling and due care is not taken. 

1.5 

WARRANTY 

1.  All  Ebsray  manufactured  pumps  and  equipment  are 

warranted  as  standard  for  one  (1)  year    against  faulty 
workmanship  and/or  materials.  Refer  to  Ebsray  PUMPS 
'Standard  Conditions  of  Sale  and  Warranty'  publication 
for details.  

2.  Ancillary equipment supplied by Ebsray but manufactured 

by others will be in accordance with those manufacturer's 
written warranty conditions 

WARNING 

CAUTION

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WARNING
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CAUTION

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NOTE:

 

Summary of Contents for V Series

Page 1: ...Publication 2302 13 EBSRAY PUMPS INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS V SERIES MODELS V2000 V3000 V3010 ROTARY SLIDING VANE PUMPS V3000 V3010 V2000...

Page 2: ...ment s conformity Failure to comply with the instructions and recommendations contained in this Publication may void CE conformity 3 This Publication does NOT depict a Ancillary required equipment rel...

Page 3: ...ipment supplied utilises components other than those manufactured by Ebsray e g electrical equipment switches fittings valves etc reference should be made to the original manufacturer s data before in...

Page 4: ...ve suction resistance 2 5 COUPLING ALIGNMENT To maximise the life of the pump appropriate alignment of the coupled shafts is a fundamental requirement of any coupling installation NOTE Coupling types...

Page 5: ...ing before checking direction of rotation 3 4 OPERATIONAL CHECKS Inspect pump frequently during the first few hours of operation for such conditions as excessive heating of ball bearings vibration or...

Page 6: ...age and straightness Replace the pushrods if they show signs of physical damage wear or distortion e g mushroomed rounded or tapered ends scoring on flanks bending etc 4 Inspect vanes for wear or dama...

Page 7: ...eused as bending the tabs more than once may cause fatigue which could result in failure and or major pump damage Only reassemble with new lockwashers of the correct thickness Refer parts list TO SET...

Page 8: ...7 Dust Cap Inspection End or Shaft Cap Inspection End 1 640 Dowel 2 400 Valve Cover 1 650 Grease Nipple 2 401 Adjusting Screw Bypass Valve 1 651 Grease Pressure Relief 4 409 Valve 1 Adaptor Flange Opt...

Page 9: ...9...

Page 10: ...ve restriction Incorrectly set external Bypass Valve or internal Pressure Relief Valve Valve pressure setting too low Adjust pressure setting but do NOT exceed system design pressure or driver capabil...

Page 11: ...tandards EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 809 1998 Manufacturer s own warning Subject to the use for which the product s were designed and or installed in accordance with the relevant Standa...

Page 12: ...12 NOTES...

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