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CONTENTS 

SECTION 1 

– GENERAL ................................................................................................................................................................ 3

 

1.1

 

INTRODUCTION ..................................................................................................................................................... 3

 

1.2

 

TRANSPORTATION, PACKING & STORAGE ........................................................................................................ 3

 

1.3

 

RECEIVING INSPECTION ...................................................................................................................................... 3

 

1.4

 

HANDLING .............................................................................................................................................................. 3

 

1.5

 

WARRANTY ............................................................................................................................................................ 3

 

SECTION 2 

– INSTALLATION ....................................................................................................................................................... 4

 

2.1

 

LOCATION .............................................................................................................................................................. 4

 

2.2

 

FOUNDATIONS ....................................................................................................................................................... 4

 

2.3

 

PUMP PIPING CONNECTIONS .............................................................................................................................. 4

 

2.4

 

STRAINER PROTECTION ...................................................................................................................................... 4

 

2.5

 

COUPLING ALIGNMENT ........................................................................................................................................ 4

 

SECTION 3 

– OPERATION ............................................................................................................................................................ 5

 

3.1

 

DESCRIPTION ........................................................................................................................................................ 5

 

3.2

 

LUBRICATION ......................................................................................................................................................... 5

 

3.3

 

PRE-STARTUP CHECKLIST .................................................................................................................................. 5

 

3.4

 

operational checks ................................................................................................................................................... 5

 

3.5

 

PERIODIC INSPECTION ........................................................................................................................................ 5

 

SECTION 4 

– MAINTENANCE ....................................................................................................................................................... 5

 

4.1

 

PREPARATION FOR DISASSEMBLY .................................................................................................................... 5

 

4.2

 

DISASSEMBLY ....................................................................................................................................................... 5

 

4.2.1

 

Pressure Relief Valve ...................................................................................................................................... 5

 

4.2.2

 

Pump ............................................................................................................................................................... 6

 

4.3

 

INSPECTION ........................................................................................................................................................... 6

 

4.4

 

SPARE PARTS ........................................................................................................................................................ 6

 

4.5

 

REASSEMBLY - PRELIMINARY ............................................................................................................................. 6

 

4.6

 

REASSEMBLY ........................................................................................................................................................ 7

 

4.6.1

 

Pump ............................................................................................................................................................... 7

 

4.6.2

 

Pressure Relief Valve ....................................................................................................................................... 7

 

SECTION 5 

– PARTS DESIGNATION ............................................................................................................................................ 8

 

SECTION 6 

– TROUBLESHOOTING ........................................................................................................................................... 10

 

APPENDIX A 

– DECLARATION OF CONFORMITY .................................................................................................................... 11

 

 

 

IMPORTANT NOTES

 

 
1. 

This Publication is 

TYPICAL ONLY 

and only relates to the specifications of the minimum equipment required to ensure the 

optimum performance, maximum life and trouble-free operation of the Ebsray V2000, V3000 & V3010 Pumps. 

2. 

Products with the mandatory European CE mark affixed indicate conformity to the essential health and safety requirements 
via their applicable EU Directives (e.g. ATEX 94/09/EC, Machinery 98/37/EC etc). 

 

As  certain  specific  products/equipment  outlined  in  this  Publication  are  CE  marked  (meaning  the  equipment  has  been 
assessed  and  supplied  in  conformity  to  those  Directives), 

STRICT

 

ADHERENCE

  with 

ALL

  the  instructions  and 

recommendations forms an essential part in maintaining the product/equipment’s conformity. 

 

Failure  to  comply  with  the  instructions  and  recommendations  contained  in  this  Publication  may  void  CE 
conformity.

 

3. 

This Publication does 

NOT 

depict: 

 

a)  Ancillary required equipment related to the fabrication, installation and operation of the Pump e.g. miscellaneous flanges, 

fittings etc. 

 

b)  Required equipment unrelated to the Pumpset e.g. tank fill lines, vapour return lines, emergency shutdown systems etc. 

 

c)  The materials and method of fabrication of any required sub-systems. 

4. 

It is the responsibility of the designer, fabricator and the installer of each required sub-system to ensure that: 

 

a)  The Ebsray specifications within this Publication and any other relevant Ebsray documents are 

STRICTLY

 adhered to. 

 

b)  Any variation (including use of equipment deemed "Equivalent") or addition to the Ebsray Specifications, as related to the 

Pumpset and Pumping System in general, meet Ebsray's minimum requirements. 

 

c)  All design, fabrication and installation of the tank and sub-systems is 

STRICTLY

 in accordance with all relevant National, 

State and Local Directives, Standards, Codes and Regulations. 

5. 

Ebsray reserves the right to: 

 

a)  Withdraw or alter any or all of the Ebsray specifications within this Publication and any other relevant Ebsray documents 

without notification. 

 

b)  Determine  the  validity  of  any Warranty  claims  for  Ebsray  equipment based  on  the  proper application  of  Ebsray  supplied 

equipment  by  the  way  of  adherence  to  the  Ebsray  specifications  within  this  Publication  and  any  other  relevant  Ebsray 
documents.

 

EBS-RAY PUMPS Pty. Limited 

628 Pittwater Road 
Brookvale  NSW  2100  Australia 
Phone:  (+612 9905 0234) 
Fax: 

(+612 9938 3825) 

www.ebsraypumps.com.au

 

 

 

or

 Contact Ebsray Representative: 

 
 
 
 
 

Summary of Contents for V Series

Page 1: ...Publication 2302 13 EBSRAY PUMPS INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS V SERIES MODELS V2000 V3000 V3010 ROTARY SLIDING VANE PUMPS V3000 V3010 V2000...

Page 2: ...ment s conformity Failure to comply with the instructions and recommendations contained in this Publication may void CE conformity 3 This Publication does NOT depict a Ancillary required equipment rel...

Page 3: ...ipment supplied utilises components other than those manufactured by Ebsray e g electrical equipment switches fittings valves etc reference should be made to the original manufacturer s data before in...

Page 4: ...ve suction resistance 2 5 COUPLING ALIGNMENT To maximise the life of the pump appropriate alignment of the coupled shafts is a fundamental requirement of any coupling installation NOTE Coupling types...

Page 5: ...ing before checking direction of rotation 3 4 OPERATIONAL CHECKS Inspect pump frequently during the first few hours of operation for such conditions as excessive heating of ball bearings vibration or...

Page 6: ...age and straightness Replace the pushrods if they show signs of physical damage wear or distortion e g mushroomed rounded or tapered ends scoring on flanks bending etc 4 Inspect vanes for wear or dama...

Page 7: ...eused as bending the tabs more than once may cause fatigue which could result in failure and or major pump damage Only reassemble with new lockwashers of the correct thickness Refer parts list TO SET...

Page 8: ...7 Dust Cap Inspection End or Shaft Cap Inspection End 1 640 Dowel 2 400 Valve Cover 1 650 Grease Nipple 2 401 Adjusting Screw Bypass Valve 1 651 Grease Pressure Relief 4 409 Valve 1 Adaptor Flange Opt...

Page 9: ...9...

Page 10: ...ve restriction Incorrectly set external Bypass Valve or internal Pressure Relief Valve Valve pressure setting too low Adjust pressure setting but do NOT exceed system design pressure or driver capabil...

Page 11: ...tandards EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 809 1998 Manufacturer s own warning Subject to the use for which the product s were designed and or installed in accordance with the relevant Standa...

Page 12: ...12 NOTES...

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