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SECTION 2 

– INSTALLATION 

 

Installation and removal of  this 
equipment 

should 

be 

performed by suitably qualified competent personnel in 
accordance with 

relevant Directives, Standards, Codes, 

Regulations

 

and  site  restrictions  -  in  conjunction  with 

these instructions

Never loosen or remove fittings, 
flanges, 

etc. 

while 

under 

pressure  (vapour  pressure  of 

LPG  may  be  very  high),  always  isolate  components  or 
pipework and depressurise prior to work. 

2.1 

LOCATION 

The pumping unit should be placed as close as  practicable 
to  the  source  of  supply  keeping  within  the  NPSHr  of  the 
pump.  Ensure floor area and headroom allotted are sufficient 
for  inspection  and  maintenance.  Allow  sufficient  space  and 
ventilation  for  motor  cooling  requirements.  Be  sure  to  allow 
for crane or hoist access if required. 

 

2.2 

FOUNDATIONS 

Baseplate units should be accurately installed.  When on a 
concrete  foundation,  ensure  that  it  has  been  poured  on  a 
solid footing. 
 

2.3 

PUMP PIPING CONNECTIONS 

NOTE: 

Never draw piping into place by use of force at 

the port connections of the pump. 

 
All piping should be supported independently and line up 
accurately with the pump ports. 
 

2.4 

STRAINER PROTECTION 

The pump suction should always be protected by an efficient 
suction strainer  of  adequate  size  to  accommodate  the  liquid 
viscosity  conditions  without  causing  excessive  suction 
resistance. 

 

2.5 

COUPLING ALIGNMENT 

To maximise the life of the pump appropriate alignment of the 
coupled shafts is a fundamental requirement of any coupling 
installation.  

NOTE

: Coupling types must be selected and installed in 

compliance  with  the  relevant  Directives,  Standards, 
Codes,  and  Regulations  dependant  on  application  and 
location. (e.g. ATEX compliant 

– if applicable) 

Reference  should  be  made  to  OEM  coupling  data  for 
specific  requirements  however  angular  misalignment  and 
parallel  misalignment  as  shown  in  Figs  1  &  2  must  be 
corrected. 

If  pump  was  supplied  by  Ebsray  as  part  of  a  pumpset  unit, 
pump  and  driver  have  been  accurately  aligned  at  factory. 
When  incorporating  these  pumps  into  other  equipment, 
manufacturers  should  ensure  that  coupling  alignment  is 
properly addressed. 

To ensure that alignment has been maintained during transit 
and  installation,  alignment  MUST  BE  CHECKED  upon  final 
installation and prior to startup. 

Ensure  ‘distance  between  shaft  ends’  (DBSE)  is  correct  for 
the type of coupling utilised. 

ANGULAR  MISALIGNMENT  as  shown  in  Fig.1  where 
shafts  are  at  an  angle  to  one  another  should  be  corrected 
before parallel misalignment.

 

 
 

Fig 1 

 
 
 

PARALLEL  MISALIGNMENT  as  shown  in  Fig.2  where 
shafts  are  in  line  angularly  and  parallel  to  each  other  but 
are offset can now be corrected. 

Adjustment by use of shims under the driver (or pump) will 
effectively correct error in the vertical plane.

 

Movement  of one of  the ends  horizontally  will  correct error 
in the horizontal plane 

 
 

 
Fig 2 

 
 
 
.

CAUTION

DANGER 

DANGER 

Summary of Contents for V Series

Page 1: ...Publication 2302 13 EBSRAY PUMPS INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS V SERIES MODELS V2000 V3000 V3010 ROTARY SLIDING VANE PUMPS V3000 V3010 V2000...

Page 2: ...ment s conformity Failure to comply with the instructions and recommendations contained in this Publication may void CE conformity 3 This Publication does NOT depict a Ancillary required equipment rel...

Page 3: ...ipment supplied utilises components other than those manufactured by Ebsray e g electrical equipment switches fittings valves etc reference should be made to the original manufacturer s data before in...

Page 4: ...ve suction resistance 2 5 COUPLING ALIGNMENT To maximise the life of the pump appropriate alignment of the coupled shafts is a fundamental requirement of any coupling installation NOTE Coupling types...

Page 5: ...ing before checking direction of rotation 3 4 OPERATIONAL CHECKS Inspect pump frequently during the first few hours of operation for such conditions as excessive heating of ball bearings vibration or...

Page 6: ...age and straightness Replace the pushrods if they show signs of physical damage wear or distortion e g mushroomed rounded or tapered ends scoring on flanks bending etc 4 Inspect vanes for wear or dama...

Page 7: ...eused as bending the tabs more than once may cause fatigue which could result in failure and or major pump damage Only reassemble with new lockwashers of the correct thickness Refer parts list TO SET...

Page 8: ...7 Dust Cap Inspection End or Shaft Cap Inspection End 1 640 Dowel 2 400 Valve Cover 1 650 Grease Nipple 2 401 Adjusting Screw Bypass Valve 1 651 Grease Pressure Relief 4 409 Valve 1 Adaptor Flange Opt...

Page 9: ...9...

Page 10: ...ve restriction Incorrectly set external Bypass Valve or internal Pressure Relief Valve Valve pressure setting too low Adjust pressure setting but do NOT exceed system design pressure or driver capabil...

Page 11: ...tandards EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 809 1998 Manufacturer s own warning Subject to the use for which the product s were designed and or installed in accordance with the relevant Standa...

Page 12: ...12 NOTES...

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