Eaton Powerware Series User Manual Download Page 51

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INSTALLATION

EATON

BladeUPS

(12 kVA) User's Guide

164201649 Rev 4

www.eaton.com/powerquality

Load
Connector
Breaker

Input
Breaker

Battery
Breaker

Load

Connector

REPO (NC)

REPO (NO)

Communication Port

Ground

Bonding

Screw

UPS
Battery
Connector

X-Slot Communication Bay 1

X-Slot Communication Bay 2

Output Power Cord

Input Power Cord

Surge
Protection
(leave
installed)

Figure 32. BladeUPS Module Rear Panel (Standalone UPS Shown with IEC 309-60A Output Power Cord)

NOTE

The load connector breaker controls the load connector only, not the output power cord.

Parallel UPS Installation

Follow the appropriate procedure for the type of parallel configuration.

Follow the procedure “New Multiple Parallel UPS Installation” on page 44 if you
are installing multiple UPSs in a new parallel configuration.

In this case, two blue terminating plugs are supplied with each UPS. None of the
Powerware Hot Sync CAN Bridge Cards contains a Jumper J7.

Summary of Contents for Powerware Series

Page 1: ...Powerware Series Eaton BladeUPS 12 kVA User s Guide ...

Page 2: ......

Page 3: ...Powerware Series Eaton BladeUPS 12 kVA User s Guide ...

Page 4: ...3 Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada EN 62040 2 Some configurations are classified under EN 62040 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case...

Page 5: ...for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo ...

Page 6: ...his symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your loc...

Page 7: ...ion 42 Parallel UPS Installation 43 New Multiple Parallel UPS Installation 44 Single Parallel Ready UPS Installation 49 UPS Installation into an Existing Parallel System 53 Standalone UPS Initial Startup 59 Parallel System Initial Startup 60 4 Operation 63 Control Panel Functions 63 Changing the Language 64 Display Functions 64 User Settings 66 Operating Modes 67 Normal Mode 67 Battery Mode 68 Byp...

Page 8: ...lone UPS 83 Installing REPO for a Parallel System 84 Parallel Communication 87 Mode Transfers 87 Redundant Signal Wiring 87 Auto Identification 87 Metering 88 6 UPS Maintenance 89 UPS and Battery Care 89 Storing the UPS and Batteries 89 When to Replace Batteries 89 Replacing Batteries 90 How to Replace EBMs 90 How to Replace UPS Internal Batteries 91 Testing New Batteries 93 Replacing the Electron...

Page 9: ... power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the BladeUPS module you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The BladeUPS module is designed for critical applications such as ultra ...

Page 10: ...ing typically at 96 5 efficiency The UPS filters incoming AC power and provides consistent power to your equipment without draining the battery S For utility line input that exceeds normal operating range automatic transfer to an online double conversion high frequency UPS design with pure sine wave output and power factor correction S ABM technology that uses advanced battery management to increa...

Page 11: ...try Wireway BladeUPS Bar BladeUPS Module Figure 2 Example of a BladeUPS Parallel System Note the following guidelines when configuring your BladeUPS standalone module or parallel system S The BladeUPS module accommodates a maximum of four EBMs S The EBM s for a standalone BladeUPS module can be mounted directly below the BladeUPS module or with rack side panels removed in an adjacent rack to the l...

Page 12: ...or phase relationship coordination to ensure proper operation Review your equipment manufacturer s power requirement documents to ensure that your connected equipment operates correctly Figure 29 on page 39 shows an example of a standalone UPS with EBMs Figure 30 on page 40 and Figure 31 on page 41 show examples of a parallel system with EBMs ...

Page 13: ...e must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum S To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection in accordance with the National Electrical Code ANSI NFPA 70 See page 42 standalone UPS or page18 parallel system S Output overcurrent protection and disconnect switch must be provided by others S To compl...

Page 14: ...d Rumtemperaturen må ikke overstige 40 C UPS en bør ikke betjenes nær vand eller høj fugtighed maksimalt 95 S For at reducere risikoen for brand må tilkobling kun ske til et kredsløb forsynet med 100 ampere maks linieforgrenings overbelastningsbeskyttelse i overensstemmelse med National Electrical Code ANSI NFPA 70 S Udgangsoverbelastningsbeskyttelsen og afbryderkontakten skal leveres af andre S I...

Page 15: ... zijn De omgevingstemperatuur mag 40 C niet overschrijden Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid max 95 S Sluit om brandgevaar te voorkomen de apparatuur uitsluitend aan op een circuit voorzien van een overstroombeveiliging voor vertakte circuits van maximaal 100 A in overeenstemming met de National Electrical Code Nationale Elektriciteitsvoorschriften ANSI NFPA 70 S De ...

Page 16: ...pötila ja kosteus on säädettävissä ja joissa ei ole virtaa johtavia epäpuhtauksia Ympäristön lämpötila ei saa ylittää 40 C Älä käytä lähellä vettä ja vältä kosteita tiloja 95 maksimi S Pienennä tulipalon vaaraa kytkemällä vain piiriin jossa on 100 ampeerin maksimihaarapiirin ylivirtasuoja kansallisen sähkölainsäädännön ANSI NFPA 70 mukaan S Muiden on toimitettava lähdön ylivirtasuoja ja irtikytken...

Page 17: ...rature et l humidité ambiantes sont contrôlées La température ambiante ne doit pas dépasser 40 C Ne pas utiliser à proximité d eau ou dans une atmosphère excessivement humide 95 maximum S Afin de réduire les risques d incendie ne raccordez qu à un circuit muni d une protection de surintensité du circuit de dérivation maximum de 100 ampères conformément au Code Électrique National National Electric...

Page 18: ...hmutzstoffen vorhanden sind Die Umgebungstemperatur darf 40 C nicht übersteigen Die USV nicht in der Nähe von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 betreiben S Um die Brandgefahr zu verringern nur an eine Leitung anschließen die mit einem Überlaststromschutz von maximal 100 Ampere in Übereinstimmung mit dem National Electrical Code ANSI NFPA 70 ausgestattet ist S Der Ausgangs Überlas...

Page 19: ...peratura ambiente non deve superare i 40 C Non utilizzare l unità in prossimità di acqua o in presenza di umidità eccessiva 95 max S Per ridurre il rischio di incendio effettuare il collegamento soltanto a un circuito dotato di una protezione da sovraccarico per il circuito derivato di max 100 ampere come stabilito dalle norme statunitensi sugli impianti elettrici National Electrical Code ANSI NFP...

Page 20: ...for ledende forurensende stoffer Romtemperaturen må ikke overskride 40 C Den må ikke brukes i nærheten av vann eller ved meget høy luftfuktighet 95 maks S For å redusere brannfaren skal det bare kobles til et kretsløp med 100 A maksimum linjeforgrenings overbelastningsbeskyttelse i henhold til National Electrical Code ANSI NFPA 70 S Overbelastningsbeskyttelse for strømutgang og bryterkontakt skal ...

Page 21: ...dutíveis A temperatura ambiente não deve exceder 40 C Não opere próximo a água ou em umidade excessiva máx 95 S Para reduzir o risco de incêndio conecte somente ao circuito fornecido com a proteção máxima de 100 ampères contra a sobretensão do circuito derivado de acordo com a norma ANSI NFPA 70 do National Electrical Code S A proteção contra a sobretensão de saída e o disjuntor deve ser fornecida...

Page 22: ...ü 40 Ñ Íå ýêñïëóàòèðóéòå óñòðîéñòâî îêîëî âîäû èëè â ìåñòàõ ñ ïîâûøåííîé âëàæíîñòüþ ìàêñ 95 S Äëÿ òîãî òîáû ñíèçèòü ðèñê âîçíèêíîâåíèÿ ïîæàðà ïðè ïîäêëþ åíèè èñïîëüçóéòå ýëåêòðè åñêóþ öåïü ñíàáæåííóþ çàùèòîé îò ïåðåãðóçêè ïàðàëëåëüíîé öåïè ñ ìàêñèìàëüíîé ñèëîé òîêà 100 À â ñîîòâåòñòâèè ñ Íàöèîíàëüíûìè ýëåêòðîòåõíè åñêèìè ïðàâèëàìè è íîðìàìè ANSI NFPA 70 S Óñòðîéñòâî çàùèòû îò ïåðåãðóçêè âûõîäíîãî ...

Page 23: ...biente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 máximo S Para reducir el riesgo de incendio realice la conexión únicamente hacia un circuito que cuente con un máximo de 100 amperios de protección contra sobrecorriente de circuito derivado de acuerdo con el Código Eléctrico Nacional ANSI NFPA 70 S La protección contra sobrecorriente de salida y el conmutador de d...

Page 24: ...luftfuktighet är kontrollerade och där inga ledande föroreningar förekommer Omgivande temperatur får ej överstiga 40 C Använd inte utrustningen nära vatten eller vid hög luftfuktighet max 95 S För att reducera faran för brand får anslutning endast utföras till en krets som skyddas med överbelastningsskydd på maximalt 100 ampere i enlighet med National Electrical Code ANSI NFPA 70 S Utgående överbe...

Page 25: ...r place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the shipping carton label ...

Page 26: ... protected area that has adequate airflow and is free of humidity flammable gas and corrosion S Avoid placing the cabinet on its side Verify that the air vents on the front and rear of the cabinet are not blocked S Allow 1m 3 ft floor space in the front and rear of the rack for safety and access for maintenance If installing a parallel system continue to the following section Parallel System Setup...

Page 27: ...wing items are included with the rack S 4 leveling feet S 4 plastic roof caps S 2 door keys S 1 package M6 screws with plastic washers S 1 package matching nuts 3 Verify operation of the rack door handle To open the door push in on the key lock The handle pops up Pull out on the handle To close the door push in on the handle until it snaps into place 4 Verify that the supplied keys lock and unlock...

Page 28: ...est the BladeUPS Bar 8 Plan where each cabinet will be located in the rack and determine the U marks to use for mounting the rails For example for a rack containing six UPSs and a bottom wireway plan to mount the bottom of the rails at the following marks see Figure 3 7 13 19 25 31 37 7 Figure 3 Recommended Rail Locations Example Configuration NOTE Recommended rail locations are for example only A...

Page 29: ...64201649 Rev 4www eaton com powerquality 21 Installing the Input and Output Wiring Figure 4 shows input and output wiring in a bottom entry rack and a top entry rack Wiring in a Bottom Entry Rack Wiring in a Top Entry Rack Figure 4 Wiring Entry Options ...

Page 30: ... the wireway access cover and retain Remove the cover and retain See Figure 5 Figure 5 Removing the Wireway Access Cover Bottom Entry Rack Shown 2 Bottom Entry Wiring only Remove the eight screws on the wireway top cover and retain Slide the cover back and off the wireway and retain See Figure 6 Ferrite Assembly mounted Wireway Top Cover Figure 6 Removing the Wireway Top Cover ...

Page 31: ...to provide one or more holes in the conduit landing plate to accommodate the input and output wiring from the utility to the BladeUPS Bar Replace the conduit landing plate 5 Connect the input output and ground wires to the BladeUPS Bar terminal block according to Figure 8 and Table 2 Route the three input phases and the input neutral through the mounted or loosened ferrite assembly see Figure 6 Gr...

Page 32: ...ed and the wireway access cover 7 If installing optional EBM s continue to the following section EBM Setup Otherwise continue to UPS Setup on page 29 EBM Setup The BladeUPS module EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square and round mounting holes The rail assemblies adjust to mount in 48 cm 19 inch racks with front t...

Page 33: ...ly wing nuts on both rail assemblies and adjust the rail size for the depth of your rack see Figure 9 Rear Front Rail Assembly Assembly Wing Nuts Figure 9 Adjusting the Rail Depth 2 Select the proper holes in the rail for positioning the EBM and other cabinets in the rack Place the first rail for the first EBM at the bottom using positions 1 and 6 for the front hex head screws If you are installin...

Page 34: ...m powerquality 26 Position 1 Position 6 Position 10 Position 15 First Rail Second Rail Figure 10 Front Rail Screw Positions for the EBM 3 Secure the rail to the front of the rack with two hex head screws see Figure 11 Front Rail Hex Head Screws Figure 11 Securing the Front Rail ...

Page 35: ...osition 11 Position 13 First Rail Second Rail Figure 12 Rear Rail Screw Positions for the EBM Clip Nuts Figure 13 Securing the Rear Rail 5 Repeat Steps 3 and 4 for the other rail 6 Tighten the assembly wing nuts on both rail assemblies CAUTION The EBM is heavy see page 99 Moving the EBM requires a minimum of two people 7 Place the EBM on a flat stable surface with the front of the EBM facing towar...

Page 36: ... with the openings in the EBM Push the cover firmly into place See Figure 14 Mounting Bracket 6 32 Flat Head Screws Figure 14 Installing the EBM Mounting Brackets 10 Slide the EBM into the rack 11 Secure the front of the EBM to the rack using two hex head screws in each mounting bracket as shown in Figure 15 Hex Head Screws Figure 15 Securing the EBM Mounting Brackets ...

Page 37: ... Continue to the following section UPS Setup UPS Setup The BladeUPS module comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square and round mounting holes The rail assemblies adjust to mount in 48 cm 19 inch racks with front to rear rail distances from 61 to 76 cm 24 to 30 inches deep Checking the UPS Accessories Verify that the foll...

Page 38: ... flat head screws S Rails and fasteners 2 sliding rail assemblies left and right 2 rear hold down brackets 16 M5 machine screws 8 M5 clip nuts for racks with round holes 8 M5 cage nuts for racks with square holes 8 M6 hex nuts with integrated washers Parallel system only Verify that the following items are included with each Powerware Hot Sync CAN Bridge Card S CAN Bridge Card cable with 2 RJ 45 c...

Page 39: ...ng rails are required for each individual cabinet To install the UPS rail kit 1 Select the proper holes in the rack for positioning the UPS in the rack see Figure 17 NOTE The UPS takes up position 1 through position 12 NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the rack Position 1 Position 9 Mounting Bracket Top of Rail Position 12 Position...

Page 40: ...racket Figure 18 Installing the Rail Hardware Right Rail Assembly Shown NOTE Verify that the holes in the rail align properly with the hole pattern in the rack If the rack has square holes verify that the studs on the end of the rail align within the square holes 3 Using two M5 machine screws attach the rail to the front of the rack and finger tighten only see Figure 17 and Figure 19 Position 1 Fr...

Page 41: ...gure 20 Securing the Rear Rail Right Rail Assembly Shown 6 Tighten all screws at the front and rear of the rail then tighten the rail adjustment screws Leave the screws through the hold down brackets loose 7 Repeat Steps 3 through 6 for the other rail 8 Parallel system only Optional Repeat Steps 1 through 7 to install each rail kit in the parallel system NOTE For ease of installation install all o...

Page 42: ... to unseat the connectors Use two hands to support the module NOTE Treat the electronics module with care to avoid damaging the fans connectors or internal circuitry Electronics Module Locking Screw Ring Handle Figure 21 Removing the Electronics Module 11 If the mounting brackets are not already installed align the two mounting brackets with the screw holes on the sides of the UPS and secure with ...

Page 43: ...14 Using four M5 machine screws secure the front of the cabinet to the rack as shown in Figure 23 Position 9 Position 4 M5 Screws Figure 23 Securing the Front of the UPS 15 Insert the two rear hold down brackets on the rails into the slots on the rear of the cabinet see Figure 24 If necessary push out on the rack upright to allow the clearance needed to insert the bracket The rack upright flexes e...

Page 44: ...gure 21 on page 34 18 On the UPS rear panel plug in the supplied communication terminal block connectors as shown in Figure 25 19 Optional but recommended Press the two supplied wire saddles into the holes on the rear panel as shown in Figure 25 During wiring installation secure any wires to the connectors within the saddles 3 Pin Connector 2 Pin Connector 2 Pin Connector 2 Pin with Jumper 2 Pin C...

Page 45: ...fy that the circuit breakers on the UPS rear panel are in the OFF O position see Figure 32 on page 43 2 Remove the eight screws on the battery cover plate and retain Remove the plate and retain See Figure 26 Figure 26 Removing the UPS Battery Cover Plate 3 Slide the battery trays into the cabinet see Figure 27 Verify that each tray is properly aligned before sliding the tray in When a tray is full...

Page 46: ...nstalling an optional EBM continue to the following section EBM Installation Otherwise continue to Standalone UPS Installation on page 42 or Parallel UPS Installation on page 43 EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable quickly and firmly into the UPS battery connector To install the...

Page 47: ...01649 Rev 4www eaton com powerquality 39 4 Continue to Standalone UPS Installation on page 42 or Parallel UPS Installation on page 43 Battery Breakers EBM Battery Connectors EBM Cable Battery Breaker UPS Battery Connector Figure 29 Typical EBM Installation ...

Page 48: ...1649 Rev 4www eaton com powerquality 40 Optional Battery Extension Cables Figure 30 Example EBM Installations in Parallel Systems NOTE Figure 30 shows one system using the supplied EBM cables and two systems using optional 0 9m 3 ft battery extension cables ...

Page 49: ...N BladeUPS 12 kVA User s Guide S 164201649 Rev 4www eaton com powerquality 41 Figure 31 Example EBM Installation in a Large Parallel System NOTE Figure 31 shows a system using optional 0 9m 3 ft battery extension cables ...

Page 50: ...wer to the distribution point where the UPS will be connected Be absolutely sure there is no power 2 Verify that all circuit breakers are in the OFF O position NOTE The load connector breaker controls the load connector only not the output power cord 3 If you are installing power management software connect your computer to the UPS communication port or optional X Slot card see page 77 For the com...

Page 51: ...ed Figure 32 BladeUPS Module Rear Panel Standalone UPS Shown with IEC 309 60A Output Power Cord NOTE The load connector breaker controls the load connector only not the output power cord Parallel UPS Installation Follow the appropriate procedure for the type of parallel configuration S Follow the procedure New Multiple Parallel UPS Installation on page 44 if you are installing multiple UPSs in a n...

Page 52: ... electrical installation Risk of electrical shock NOTE Do not make unauthorized changes to the UPSs otherwise damage may occur to your equipment and void your warranty To install two to six UPSs in a new parallel configuration 1 Verify that the UPSs to be paralleled are installed in individual rail kits in a rack containing a BladeUPS Bar 2 Switch off utility power to the distribution point where ...

Page 53: ...e BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Steps 8 through 11 For more information see Auto Identification on page 87 8 Install one of the two supplied blue terminating plugs see Figure 34 into the CAN IN port on the first UPS UPS 1 in Figure 36 SHIE LD CAN H CAN L TX TX NO COM NC ALR RTN ...

Page 54: ...he Blue Terminating Plug Last UPS 10 Verify that only the first and last UPSs in the configuration have a blue terminating plug installed 11 Using the supplied connectors install a CAN Bridge Card cable between each UPS as shown in Figure 36 connecting the CAN OUT port on one UPS to the CAN IN port on the next UPS On startup the parallel system will identify the UPS wired after UNIT 1 as UNIT 2 an...

Page 55: ...ant Signal Wiring 12 Install a redundant signal cable between the For Parallel Use Only and Standalone Parallel terminals on each UPS as shown in Figure 36 Be sure to check correct polarity when installing the cable CAUTION If polarity or wiring is not correct the parallel system does not operate normally For example when shutting down one UPS the remaining UPS transfers the load to bypass instead...

Page 56: ...UPS or how many 16 If you left the UPSs unattached to the rack secure the front and rear of each UPS as described in Steps 14 and 15 on page 35 17 If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 32 on page 43 for the location of the ground bonding screw 18 You can install an optional REPO ci...

Page 57: ... such as a licensed electrician shall perform the electrical installation Risk of electrical shock NOTE Do not make unauthorized changes to the UPSs otherwise damage may occur to your equipment and void your warranty To install one UPS in a parallel ready configuration 1 Verify that the UPS is installed in a rail kit in a rack containing a BladeUPS Bar 2 Switch off utility power to the distributio...

Page 58: ...that the card was not damaged during shipment see Figure 38 Figure 38 Powerware Hot Sync CAN Bridge Card NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X Slot Communication Bay 2 see Figure 32 on page 43 leaving the X Slot Communication Bay 1 available for other types of X Slot cards 5 Remove the X Slot communication bay cover on the UPS and retain the screws 6 Loosely ...

Page 59: ... blue terminating plugs for future use SHIE LD CAN H CAN L TX TX NO COM NC ALR RTN ALARM CAN OU T CAN IN Blue Terminating Plug CAN IN SHIE LD CAN H CAN L TX TX NO COM NC ALR RTN ALARM CAN OU T CAN IN Blue Terminating Plug CAN OUT Figure 39 Installing the Blue Terminating Plug 8 Tighten the screws securing the Powerware Hot Sync CAN Bridge Card in its X Slot communication bay 9 If you are installin...

Page 60: ... REPO circuit that will shut down the entire parallel ready system using a single switch See Remote Emergency Power off on page 83 to install the REPO switch before powering on the parallel ready system 13 Connect the parallel input cord from the UPS to the BladeUPS Bar in the rack as shown in Figure 37 on page 49 Gently loop and twist the parallel input cord as shown to minimize stress on the cor...

Page 61: ...or parallel ready configuration 1 Verify that the UPSs to be paralleled are installed in individual rail kits in a rack containing a BladeUPS Bar 2 For each additional UPS being installed verify that all circuit breakers are in the OFF O position NOTE The load connector breaker controls the load connector only not the output power cord 3 Unpack the Powerware Hot Sync CAN Bridge Card and verify tha...

Page 62: ...pe of PARALLEL SYSTEM configuration you have by examining the ports on the EXISTING Powerware Hot Sync CAN Bridge Cards S Legacy configuration requiring modification of the existing UPSs The first UPS has a black terminating plug in the CAN IN port Continue to Step 8 S An existing configuration that was installed or modified as a new configuration requiring no additional modification of the existi...

Page 63: ...the Powerware Hot Sync CAN Bridge Card c Remove the Powerware Hot Sync CAN Bridge Card from the UPS d Remove and discard the Jumper J7 see Figure 41 Jumper J7 Pins 1 and 2 First and Last UPS Shown Figure 41 Removing the Jumper J7 Side View e Loosely install each Powerware Hot Sync CAN Bridge Card into the open X Slot communication bay on its UPS rear panel f Reconnect the CAN Bridge Card Cable to ...

Page 64: ...installed 11 If not already installed using the supplied connectors install a CAN Bridge Card cable between each UPS as shown in Figure 42 connecting the CAN OUT port on one UPS to the CAN IN port on the next UPS On startup the parallel system will identify the UPS wired after UNIT 1 as UNIT 2 and so forth NOTE You can configure the parallel system with UPS 1 at the bottom of the rack as shown in ...

Page 65: ...AN Bridge Card in its X Slot communication bay 16 If you are installing power management software connect your computer to the UPS communication port or optional X Slot card see page 77 For the communication port use the supplied serial cable NOTE You may install one ConnectUPS X Web SNMP Card per UPS or one card per parallel system Installing one card per UPS provides communication with each UPS ...

Page 66: ...off on page 83 to install the REPO switch before powering on the parallel system 20 Connect the parallel input cord from each paralleled UPS to the BladeUPS Bar in the rack as shown in Figure 43 Gently loop and twist the parallel input cords as shown to minimize stress on the cords The loop and twist for each cord may vary depending on configuration and strain relief 21 Continue to Parallel System...

Page 67: ...put circuit breaker to the ON position 8 Wait for the UPS front panel display to illuminate The indicator flashes on the UPS 9 Check the UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on page 105 10 Switch the UPS battery circuit breaker to the ON position 11 If optional EBMs are installed switc...

Page 68: ...change any other factory set defaults see Operation on page 63 NOTE Eaton recommends setting the Date and Time and the Start screen 20 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change on the UPS display Deactivate the external REPO switch and restart the UPS 21 See Updating the UPS Firmware on page 98 NOTE The batteries charge to 8...

Page 69: ...F menu displays 11 Press the button to display the TURN SYSTEM ON option press the button 12 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping Verify that the indicator illuminates solid on each UPS indicating that the UPS is operating normally and any loads not connected through the load connector are now energized If the indicator on any UPS is flashin...

Page 70: ...n page 74 to set the number of installed EBMs for each UPS 17 To change any other factory set defaults see Operation on page 63 NOTE Eaton recommends setting the Date and Time and the Start screen NOTE Verify that the Parallel Operation Settings are set appropriately for your system For example if you know the load will exceed the redundancy level of the system set the Parallel Operation Mode to C...

Page 71: ...D with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 44 Power On Indicator green On Battery Indicator yellow Bypass Indicator yellow Alarm Indicator red Control Buttons for the LCD Menu Options Figure 44 BladeUPS Module Control Panel The Mimic screen shows the internal components of the UPS and a real time display of the opera...

Page 72: ...oubleshooting on page 105 for additional information Changing the Language Press and hold the first button on the left for approximately five seconds to select the language menu This action is possible from any LCD menu screen Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable Start screen The default is the Eaton logo and can be changed to the Mimic...

Page 73: ... N and L L Current Frequency Power kW Power kVA Power pf Battery Voltage Current Runtime Input Voltage L N and L L Current Frequency Load Receptacle Outlet Voltage Outlet Current Outlet Power kW Outlet Power kVA Outlet Frequency Control Go to Bypass Mode Transfers the UPS system to internal Bypass mode When this command is active the option changes to Go to Normal Mode Start Battery Test Initiates...

Page 74: ... Bypass 3 Summary Alarm 4 On Battery Signal Inputs Signal X Slot 1 X Slot 2 INPUT 1 INPUT 2 signal inputs Logic 0 1 For more information see Programmable Signal Inputs on page 82 empty 1 Serial Port Config Port X Slot 1 X Slot 2 Serv Speed 19200 9600 2400 1200 19200 Parallel Operation Settings Parallel Operation Mode Redundant Mode Capacity Mode This setting is not available for six unit systems m...

Page 75: ...zed Transfer to Bypass Allowed Not Allowed Not Allowed Transfer to Bypass When Overload After a delay Immediately After a delay Automatic Start Delay 1 through 32767 seconds 1 means disabled 0s Control Commands from X Slot1 Control Commands from X Slot2 Serv Allowed Disabled Selecting Disabled prevents load commands such as Load Off through the X Slot including remotely Allowed X Slot Signal Input...

Page 76: ...If the Battery Low alarm is set the indicator also illuminates solid This warning is approximate and the actual time to shutdown may vary significantly NOTE Depending on the UPS load and the number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity See Table 17 on page 102 for estimated runtimes When utility power is restored after the UPS shu...

Page 77: ... is connected 4 Switch the UPS input circuit breaker to the ON position 5 Wait for the UPS front panel display to illuminate The indicator flashes on the UPS 6 Check the UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on page 105 7 Switch the UPS battery circuit breaker to the ON position 8 If op...

Page 78: ...connector breaker controls the load connector only not the output power cord 2 Verify that all UPS power cords are plugged in 3 Verify that all redundant signal cables are connected 4 Switch on utility power where the UPSs are connected 5 Switch the UPS input circuit breakers on each UPS to the ON position 6 Wait for the front panel display on each UPS to illuminate The indicator flashes on each U...

Page 79: ... bypass leaves the load unprotected To start a standalone UPS on internal bypass see Figure 32 on page 43 1 Verify that all UPS circuit breakers are in the OFF O position NOTE The load connector breaker controls the load connector only not the output power cord 2 Verify that the UPS power cord is plugged in 3 Switch on utility power where the UPS is connected 4 Switch the UPS input circuit breaker...

Page 80: ...ons Select TURN UPS ON OFF TURN UPS OFF and press the button 3 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The output relays open the UPS transfers to Standby mode and the indicator turns off 4 Switch the UPS battery circuit breaker to the OFF O position 5 If optional EBMs are installed switch all EBM battery circuit breakers to the OFF O position ...

Page 81: ...s any button on any front panel display to activate the menu options Select TURN UPS ON OFF TURN SYSTEM OFF and press the button 3 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The UPS removes power to the parallel UPS system output The output relays open the UPSs transfer to Standby mode and the indicators turn off 4 Switch all UPS battery circuit b...

Page 82: ... for the Battery Low alarm S Run automatic battery tests Configuring the UPS for EBMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 Press any button on the front panel display to activate the menu options then select SETTINGS USER SETTINGS BATTERY SETUP and NUMBER OF EBMS 2 Use the or buttons to select the number of EBMs according to your UPS configuration Al...

Page 83: ... 848 1 891 2 1 793 1 833 1 859 3 1 787 1 820 1 843 4 1 781 1 803 1 831 4 1 1 822 1 868 1 918 2 1 807 1 850 1 883 3 1 789 1 836 1 866 4 1 793 1 818 1 850 5 1 1 835 1 884 1 941 2 1 818 1 863 1 903 3 1 799 1 849 1 883 4 1 803 1 823 1 865 NOTE Values are approximate Running Automatic Battery Tests Battery tests rely on backfeeding the utility using the utility as a load Some sites may choose to disabl...

Page 84: ...OPERATION EATON BladeUPS 12 kVA User s Guide S 164201649 Rev 4www eaton com powerquality 76 ...

Page 85: ...cy power off REPO S Parallel communication Figure 46 shows the location of the communication options and control terminals on the UPS DB 9 Communication Port REPO normally closed REPO normally open Signal Input 2 Signal Input 1 X Slot Communication Bay 2 X Slot Communication Bay 1 Relay Output Contacts Standalone Parallel Redundant Signal Wiring For Parallel Use Only Figure 46 Communication Option...

Page 86: ... control terminals 1 Install the appropriate X Slot card and or necessary cable s see Figure 46 and Figure 47 Figure 47 Installing Communication Cables 2 Connect the cables to the appropriate location See Communication Options on page 79 or Control Terminals on page 81 for detailed information 3 Route and tie the cable s out of the way 4 Continue to Operation on page 63 to start up the UPS ...

Page 87: ...ble 4 on page 66 NOTE In a UPS connected to utility power X Slot cards remain powered on even if the input breaker is off DB 9 Communication Port To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The so...

Page 88: ...ty temperature smoke alarm and security information S Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass S Modbus Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS S Industrial Relay Card IRC is used to indicate the operating status of the UPS system using the cus...

Page 89: ...on page 77 Polarity Polarity 2 1 Redundant Signal Wiring For Parallel Use Only Polarity Polarity 2 1 Standalone Parallel Figure 50 External Control Terminal Connections NOTE If using a semiconductor switch type pay attention to the proper polarity A relay or other mechanical control is preferred Relay Output Contacts The UPS incorporates a programmable relay output with potential free contacts for...

Page 90: ...batteries are disconnected request bypass If active the UPS transfers the load to bypass when the bypass voltage frequency and phase rotation are within the allowed limits force bypass If active the UPS is forced to static bypass operation regardless of the bypass status on OFF If active the UPS output turns off regardless of the mode of operation Auxiliary power communication and rectifier batter...

Page 91: ...disconnected from the UPS when the emergency power off function is activated NOTE For Europe the emergency switch requirements are detailed in Harmonized document HD 384 48 S1 Electrical Installation of the Buildings Part 4 Protection for Safety Chapter 46 Isolation and Switching REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO L1 4 0 32 mm2 12 22 AWG 0 82 mm2 18 A...

Page 92: ...TE Remove factory installed jumper wire and replace with REPO switch wiring Figure 52 Normally Closed REPO Switch Wiring in a Standalone UPS Installing REPO for a Parallel System You can install an optional REPO circuit that shuts down the entire parallel system using a single switch To install a REPO switch for a parallel system the selected REPO command NO or NC contacts from each UPS in the sys...

Page 93: ...olarity Polarity 2 1 Normally Closed UPS 5 REPO Terminals Polarity Polarity 2 1 Normally Open Polarity Polarity 2 1 Normally Closed UPS 2 REPO Terminals Polarity Polarity 2 1 Normally Open Polarity Polarity 2 1 Normally Closed UPS 3 REPO Terminals Polarity Polarity 2 1 Normally Open Polarity Polarity 2 1 Normally Closed UPS 1 REPO Terminals Polarity Polarity 2 1 Normally Open Polarity Polarity 2 1...

Page 94: ...olarity 2 1 Normally Open Polarity Polarity 2 1 Normally Closed UPS 2 REPO Terminals Polarity Polarity 2 1 Normally Open Polarity Polarity 2 1 Normally Closed UPS 3 REPO Terminals Polarity Polarity 2 1 Normally Open Polarity Polarity 2 1 Normally Closed UPS 1 REPO Terminals Polarity Polarity 2 1 Normally Open Polarity Polarity 2 1 Normally Closed REPO Switch Normally Closed NOTE Remove factory ins...

Page 95: ...PS 12i model only The redundant signal wiring provides redundant backfeed protection in case of CAN failure in the parallel system If the CAN fails the UPSs transfer to Normal mode The system runs unsynchronized and any UPS can transfer to Battery mode as necessary If any UPS must transfer to Bypass mode the redundant signal wiring allows the entire parallel system to transfer to Bypass mode witho...

Page 96: ...e identify Metering The Output and Load Receptacle meter readings differ between a parallel system and a standalone UPS In a parallel system one UPS reads the Load Receptacle value for the total system the others read zero but each UPS displays its own Output value For example in a two unit parallel system with one Anderson load connection for 12 kVA the Load Receptacle current would read 12 kVA o...

Page 97: ...vice life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteri...

Page 98: ...sposal requirements S Never dispose of batteries in a fire Batteries may explode when exposed to flame S Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be extremely toxic S Determine if the battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in ele...

Page 99: ...eries Use caution when handling the heavy battery trays S Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the UPS To replace the battery trays in the UPS cabinet 1 Verify that the battery circuit breaker is in the OFF O position see Figure 32 on page 43 2 Remove the UPS front cover and set it aside see Figure 55 Grasp the fingergrip...

Page 100: ...ys out onto a flat stable surface The battery trays are unsupported when you pull them out of the UPS 4 Untuck the plastic handle at the end of a battery tray Pull the handle firmly to remove the tray Use both hands to support the tray as it leaves the UPS cabinet Repeat for each battery tray See Recycling the Used Battery or UPS on page 98 for proper disposal 5 Slide the new battery trays into th...

Page 101: ...g the control panel to the electronics module automatically transfers the UPS to Normal mode 8 Verify that no alarms are indicated on the control panel LCD Cable Figure 58 Replacing the UPS Front Cover Testing New Batteries NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test NOTE For an accurate battery test test the UPS with at least 10 loa...

Page 102: ...e transfer is necessary If the UPS is operating in a parallel for redundancy configuration when its electronics module is removed the load automatically transfers to the remaining UPSs The CAN bus remains energized NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to Bypass mode However transferring the UPS to Bypass mode manually BEFORE disconnecting...

Page 103: ...proper disposal 5 Insert the replacement module by sliding it carefully into the cabinet Verify that it seats firmly against the rear of the cabinet Reinstall the electronics module locking screw 6 Parallel configurations only Reconnect the redundant signal cable s 7 Replace the UPS front cover see Figure 60 Plug the LCD cable from the control panel on the front cover into the connector on the ele...

Page 104: ...lace a UPS in a parallel system 1 Press any button on the front panel display of the UPS to be replaced to activate the menu options Select TURN UPS ON OFF TURN UPS OFF and press the button 2 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The UPS removes power to the UPS output The output relays open the UPS transfers to Standby mode and the indicator...

Page 105: ...in Grasp the ring handle at the middle of the module and pull the module slowly out of the cabinet Pull firmly to unseat the connectors Use two hands to support the module NOTE Treat the electronics module with care to avoid damaging the fans connectors or internal circuitry 10 Remove the eight screws on the battery cover plate and retain Remove the plate See a similar removal in Figure 56 on page...

Page 106: ...tains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Updating the UPS Firmware To keep the UPS firmware updated with the latest improvements a...

Page 107: ...put output IEC 309 60A 1 8 1 2m 6 4 ft UPSCordPUL 12 kW UL parallel Anderson 0 5m 1 5 ft UPSCord12CE 12 kW CE input IEC 309 32A 3 7m 12 ft UPSCord12CER 12 kW CE input output IEC 309 32A 1 2 1 2m 4 4 ft UPSCord12PCE 12 kW CE parallel Anderson 0 5m 1 5 ft Customized Anderson connector for use with Eaton BladeUPS Bar Table 10 Weights and Dimensions UPS Extended Battery Module EBM Dimensions WxDxH 441...

Page 108: ... 24 x 42 x 80 Weight Rack without side panels or casters 99 kg 219 lb Side panels each 8 5 kg 19 lb Casters 4 5 kg 10 lb Total weight 121 kg 267 lb Table 13 Electrical Input BladeUPS 12 Module BladeUPS 12i Module Nominal Voltage 120 208V three phase 230 400V three phase Nominal Frequency 50 60 Hz 50 60 Hz Frequency Range 45 65 Hz 45 65 Hz Default Frequency Auto detected Auto detected Rated Input C...

Page 109: ...e Table 9 on page 99 Short Circuit Capability Battery Mode 84A 300 ms 44A 300 ms Short Circuit Capability Normal Mode Limited by 50A input breaker Limited by 30A input breaker Nominal Output Frequency 50 60 Hz auto detection Normal mode 50 or 60 Hz Battery mode Output Frequency Variation Synchronized Normal mode 0 1 when not synchronized with source Battery mode Output Overload 100 110 load transf...

Page 110: ...eters 49 000 ft above sea level Heat Dissipation 1432 BTU hr maximum at 100 rated load High Efficiency mode 4094 BTU hr maximum at 100 rated load Standard mode Audible Noise Less than 58 dBA at 1 meter typical Normal mode Less than 64 dBA at 1 meter typical Battery mode Leakage Current 3 5 mA Communication DB 9 1200 19200 baud Table 16 Battery UPS Internal Batteries 1 EBM 2 EBMs 3 EBMs 4 EBMs Conf...

Page 111: ...0 4 7 13 6 9 5 27 17 42 27 60 34 76 NOTE Battery times are approximate and vary depending on the load configuration and battery charge Table 19 Parallel UPS System Battery Runtimes at Full Half Load in Minutes with N 1 Number of UPSs kW UPS Internal Batteries 1 EBM 2 EBMs 3 EBMs 4 EBMs 2 12 6 14 30 27 56 42 89 60 128 76 165 3 24 12 8 7 23 18 42 28 66 43 94 55 120 4 36 18 7 3 20 15 37 24 57 38 82 4...

Page 112: ...SPECIFICATIONS EATON BladeUPS 12 kVA User s Guide S 164201649 Rev 4www eaton com powerquality 104 ...

Page 113: ...s approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity See Table 17 on page 102 for estimated runtimes and Setting the Battery Low Alarm Level on page 75 for configuration information When utility power is restored the UPS restarts automatical...

Page 114: ... breakers are in the OFF O position Switch all battery circuit breakers to the ON position Power is not available at the UPS output receptacle The UPS is in Standby mode Supply power to the connected equipment Press any button to display the menu options Select TURN UPS ON OFF TURN UPS ON and OK to confirm Press and hold OK for 3 seconds until the UPS stops beeping The REPO switch is active or the...

Page 115: ...AN wiring see page 46 Verify that the line cord is installed properly Shut down the UPS where the alarm is indicated Start up the UPS Select the Turn System On option through the front panel of the UPS that was turned off Selective Trip The Powerware Hot Sync CAN Bridge Card is not wired correctly Verify the CAN wiring see page 46 Verify the redundant signal wiring see page 47 If the condition per...

Page 116: ...ll other countries Call your local service representative Please have the following information ready when you call for service S Model number S Serial number S Firmware version number S Date of failure or problem S Symptoms of failure or problem S Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must a...

Page 117: ...illing or unable to supply a credit card number or purchase order for the value of the replacement Product Eaton will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End user the replacement Warranted Item to the End user within one 1 business day after Eaton receives the defective Product from the End user In any case Eaton will provide ship...

Page 118: ...e responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End user must register the product warranty via mail or online at www eaton com powerquality warranty registration ...

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