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EATON 

wb-xp2-en

2

Introduction

Eaton supply all busbar sections 

tested in accordance with type test 

requirements as detailed in IEC61439-

6 and are subject to a full Quality Check 

before packaging. 

In order to ensure that the Busbar remains 

in this condition during transport, 

unpacking and installation on site, it is 

important to study this document.

If the guidelines outlined within this 

document are not adhered to, this could 

give rise to the damage of the product, 

electrical failure of the Busbar, personal 

injury, or even death.

Manual Lifting

In accordance with Manual Lifting 

Regulations the guidelines below are 

provided to reduce risk of injury to 

personnel and damage to equipment 

during transport and installation of 

busbar section.

PPE (Personal Protection Equipment) 

should be worn at all times in accordance 

with Health and Safety Regulations and 

specifi c site requirements. When lifting 

Busbar sections, care must be taken to 

lift each section along its centre and not 

by the end sections or conductors.

Mechanical Lifting

Some sections of Busbar may require 

mechanical lifting due to their weight.

Options for mechanical lifting includes 

Genie® Lift™, forklift, scissor lift, 

platform lift and block and tackle. A full 

assessment of the risks should be carried 

out by the installer before commencing 

work. 

The Busbar must be safely secured to 

the lifting apparatus before lifting. 

Always check that the load does not 

exceed the safe working load of the 

lifting apparatus. Ensure that equipment 

is used as per manufacturer’s guidelines.

Storage

The Busbar will be delivered to the 

customer neatly stacked on a wooden 

pallet for ease of removal. The maximum 

weight of the pallet will not exceed 

2500kg.

The Busbar is protected from minor 

water ingress by means of an overall 

outer polythene wrap and individual 

polythene stretch wrap around the 

ends of each busbar. The stretch wrap 

should be left in position until the bar is 

mounted and Joint Pack fi tted.

If the Busbar is not to be installed 

immediately upon delivery it should be 

stored in a heated, clean, dry area not 

exposed to wind, rain, frost, or physical 

damage. 

Busbar should never be stored outdoors.

This Installation Manual is designed to assist in the Safe Handling and Installation 

of the Eaton Power Xpert XP2. These instructions are in addition to normal safe 

working practices as required by the local health and safety regulations. These 

instructions do not in any way advocate a departure from these requirements.

THIS EQUIPMENT 

OPERATES AT 

MAX 600V PHASE

   

 

                                                           

Ensure COMPLETE electrical 
isolation, verifi cation and lock off 

of supply device in accordance 

with isolation procedures for 
the particular installation prior 
to carrying out any installation, 
inspection, or maintenance.

Only Eaton approved installation 
personnel may carry out 
installation of this product. If 
training is required contact Eaton 
using the details at the back of the 
brochure and specify the nature of 
the training requirements. Training 
can be provided on site or at our 
manufacturing facility.

Handling

Summary of Contents for Power Xpert XP2

Page 1: ...Power Xpert XP2 Power Xpert XP2 Installation Manual Installation Manual www eaton eu busbars OHSAS 18001 2007 OHS 533652 ISO 9001 2008 FM 12680 ISO 14001 2004 No EMS 566536...

Page 2: ...ot exceed the safe working load of the lifting apparatus Ensure that equipment is used as per manufacturer s guidelines Storage The Busbar will be delivered to the customer neatly stacked on a wooden...

Page 3: ...ific area Eaton recommend that the fixing brackets must be mounted no more than 500mm from the centre of the joints For vertical riser installation of sections greater than 2 metres it may be easier t...

Page 4: ...t is the responsibility of the support system supplier to ensure their system can safely support the weight of our product Please note Eaton fixing bracket s must be used Drilling or cutting the busba...

Page 5: ...to Unistrut with M10 Hex Bolt and Lock Nut tighten the bolts to 45Nm 5Nm Step 4 Attach Spring Hanger Brackets to Busbar using fixing brackets Step 5 Tighten the joint pack to 65Nm 5Nm once the spring...

Page 6: ...ntact surfaces are free from contaminates unblemished not damaged correctly aligned Step 4 a Position Busbar B as shown in the image Ensure that the Earth side plate is not overlapping the Expansion R...

Page 7: ...on Step 1 Mount Busbar to frame Step 2 Install the Joint Pack Elbow to Busbar never force the joint or strike it with any object as this may damage the Joint or Busbar section The joint should be inse...

Page 8: ...EATON wb xp2 en 8...

Page 9: ...e required to install the Cable End Box following the instructions shown Unistrut rail Access cover Gland plate 2 3 M10 Channel Nut M10 Bolt 1 Unistrut rail 2 Access cover 3 Gland plate Tap Off Cover...

Page 10: ...ng brackets Step 4 Offer the tap off box up to the shutter housing and visually line up the earth contact bracket and actuator to ensure correct location of the tap off contacts The box cannot be inse...

Page 11: ...sitive ON OFF operation Examine protective device for sign of short circuit operation If a short circuit has occurred on the equipment connected to the tap off module check operation of device and the...

Page 12: ...aton eu Eaton Electric Ltd 270 Bath Road Slough Berkshire SL1 4DX Tel 01753 608 700 Email systemquotes eaton com www eaton com To contact an Eaton salesperson or local distributor agent please visit w...

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