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Technical Data

Effective:  May 1998

Page 

16

TD.44A.01.T.E

Cutler-Hammer

Magnum DS 
Metal-Enclosed 
Low-Voltage Switchgear

Since ungrounded and resistance 
grounded systems produce minimal 
ground current, no damage occurs to 
the grounded equipment. These 
ground currents are also too low for 
detection by integral trip unit ground 
elements, therefore serve no ground 
fault tripping function if applied on 
these systems. Ground fault elements 
on these types of systems can, how-
ever, provide supplemental protec-
tion. If a second ground occurs on 
another phase, and exceeds the 
ground element pickup setting, the 
ground element can serve as a more 
sensitive short delay trip.

Ungrounded or resistance grounded 
systems can not be applied as 4-wire 
networks. Even if supplied from a 4-
wire source, no line-to-neutral loads 
may be served. These applications are 
limited to 3-wire distribution systems 
only.

Need For Ground Fault Protection
If the magnitude of all ground currents 
would be large enough to operate the 
short delay or instantaneous elements 
of the phase overcurrent trip devices, 
there would be no need for separate 
ground fault protection on solidly 
grounded systems. Unfortunately, 
because low magnitude ground cur-
rents are quite common, this is not the 
case. Low level ground currents can 
exist if the ground is in the winding of 
a motor or a transformer, or if it is a 
high impedance ground. Low level 
ground currents may also be due to an 
arcing type ground. The arcing type 
grounds are the source of the most 
severe damages to electrical equip-
ment. The lower limit of the arcing 
ground currents is unpredictable and 
the magnitude may be considerably 
below the setting of the breaker phase 
overcurrent trip devices. It is for this 
reason that the National Electric Code, 
and UL, require ground fault protection 
for all service disconnect breakers 
rated 1000 amperes and greater, 
applied on systems with greater than 
150 volts line-to-ground.

Since the breaker phase overcurrent 
trip devices cannot provide sensitive 
enough protection against low magni-
tude ground faults, there is a need for 
an additional protective device. This 
additional device is not to operate on 
normal overloads and it is to be sensi-
tive and fast enough to protect against 
low magnitude grounds. It is also 
important that this additional ground 
protecting device be simple and reli-
able. If the Magnum DS breaker solid-
state tripping system including an 
optional “ground element” is selected, 
good ground fault protection will be 
assured.

The Ground Element
The ground element of the solid-state 
trip unit is in addition to the usual 
phase protection. The ground element 
has adjustable pickup with calibrated 
marks as shown in Tables R8 and R9 
and adjustable time delay. The input 
current to the trip unit can be provided 
by:

(a)Residual connection of phase sen-

sors, with the residual circuit con-
nected to the ground element 
terminals. This is the Magnum DS 
Low-Voltage Switchgear standard 
ground protection system for 3-wire 
systems. On 4-wire systems, stan-
dard ground fault protection 
includes a fourth “neutral sensor.” It 
is connected to vectorally subtract 
from the residual current of the 
phase sensors. Its only function is to 
sense neutral currents. It does not 
sense ground current. These sys-
tems produce pickup values as 
shown in Table R8.

(b)External ground sensing current 

transformers connected to the 
ground element terminals. This 
means that this external ground sen-
sor will trip the breaker whenever its 
secondary output current exceeds 
the values shown in Table R8. 
Tripping is independent of phase 
currents. The lower the CT ratio, 
the more sensitive the ground fault 
protection.

Ground Fault Protection Application 
and Coordination
In all power systems, continuity of ser-
vice is very important. For reliable ser-
vice continuity, selective tripping is 
applied between main, tie, and feeder 
breakers, and downstream protecting 
devices, for phase-to-phase faults. 
Similar selective tripping is desirable 
when breakers trip on grounds. The 
application of ground protection only 
to main breakers may assure good 
ground protection. However, it will not 
provide good service continuity 
because the main breaker will trip on 
grounds that should have been cleared 
by feeder breakers. For proper protec-
tion and for good service continuity, 
main, tie and feeder breakers all 
should be equipped with ground fault 
protection.

In view of the above, it is evident that 
properly applied ground protection 
requires ground elements as far down 
the system to the loads as practical. For 
best results, downstream molded case 
breakers should have individual ground 
protection. This would result in excel-
lent ground protection because ground 
elements of Magnum DS and down-
stream breakers having similar tripping 
characteristics can be coordinated.

Depending on the sensitivity of the 
ground fault protection method 
applied, coordination between Mag-
num DS Breaker ground elements and 
downstream branch circuit fuses is 
sometimes impractical. This is due to 
the basic fact that the blowing of one 
phase fuse will not clear a ground on a 
three-phase system. The other two- 
phase fuses will let the load “single-
phase,” and also continue to feed the 
ground through the load, as shown in 
Figure A5.

Application

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Summary of Contents for Magnum DS

Page 1: ...nical Data Effective May 1998 Page 1 TD 44A 01 T E Cutler Hammer Magnum DS Metal Enclosed Low Voltage Switchgear New Information Mailed to E C 32 000B w w w E l e c t r i c a l P a r t M a n u a l s c...

Page 2: ...and 200 kA short circuit bus bracing without preced ing current limiting fuses Optional metal barriers isolates the cable compartment from the bus compartment Many other features for coordinated safe...

Page 3: ...as been tested for short circuit values of 85 000 amperes for a full 60 cycles Table R3 Standards Magnum DS switchgear conforms to the following standards NEMA SG3 and SG5 CSA ANSI C37 20 1 C37 51 and...

Page 4: ...otection In addition short delay protection may be set to the maximum instantaneous level effectively disabling short delay pro tection if instantaneous protection is turned off Under no condition is...

Page 5: ...400 400 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 600 600 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 800 800 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 1000 1000 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 1200...

Page 6: ...int indicated by rapid flashing of unit status LED on the product nominal occurs at 110 of the lr current with a 5 tolerance The short delay settings have conventional 100 5 as the pickup points 5 Wit...

Page 7: ...ing Plug ln 5 The instantaneous settings have conventional 100 10 as the pickup points 6 For additional curve tolerances contact Cutler Hammer 7 Total clearing times shown include the response times o...

Page 8: ...he rating plug is for 50 Hz and 60 Hz applications 8 Curves apply from 20 C to 50 C ambient temperatures above 95 C cause automatic trip 9 With zone interlocking on ground fault utilized and no restra...

Page 9: ...3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 6 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 6 0 6 0 3 0 3 0 3 0 3 0 3 0 3 1 2 0 6 0 6 0 3 0 3 0 3 0 3 0 3 4000 4000 5 4000 1 0 3 0 3 0 3 0 3 0 3 5000 5000 5 5000 1 Refe...

Page 10: ...a clean dry room with filtered and or pressurized clean air This method permits the use of standard indoor switchgear and avoids the derating effect of non ventilated enclosures 3 Salt spray excessiv...

Page 11: ...mmable types of transformers eliminates necessity of vaults Efficient space utilization Advantages of Magnum DS Unit Substations Complete coordination both mechanical and electrical Extreme flexibilit...

Page 12: ...ar to those on radial unit substations If required and equipped with the appropriate relaying either trans former can be removed from service and isolated with no interruption of service on either bus...

Page 13: ...ith down stream devices Maximum capabilities of transformers of various types in terms of kVA and secondary current are given in Tables A1 through A4 It will be noted that the maximum ratings will oft...

Page 14: ...otors Contactors are recom mended for this application when there are a number of daily operations involved When system short circuits are less than 40 times the motor full load current the motor brea...

Page 15: ...ounded but in some very rare cases it is grounded at one corner of the delta or at some other point When the source is wye connected it can be grounded or ungrounded and when grounded the grounding is...

Page 16: ...solid state trip unit is in addition to the usual phase protection The ground element has adjustable pickup with calibrated marks as shown in Tables R8 and R9 and adjustable time delay The input curr...

Page 17: ...r equipment main tenance and hence reduce the occur rence of unplanned shutdowns Indication and Alarm Circuits When a fault is detected an adjustable time delay is provided to override tran sients Whe...

Page 18: ...hite pulse light off System control switch in normal position Reset control switch in either auto or manual Test Turn and hold the system control switch in the test position Phase B will be grounded v...

Page 19: ...formers HV 600 Max Delta To Distribution Equipment C B A 3 2 1 AM 51N Pulser Resistor Grounding Resistor G High Resistance Grounding Assembly Test Resistor Control Circuit CLF CLF CLF G R W Artificial...

Page 20: ...nded 20 20 Standard resid ual ground pro tection for single source systems and source ground per SK 5 for multiple ground sources Mini mum pickup 0 50 sec time delay Ground 3 wire or 4 wire as require...

Page 21: ...type of application Cutler Ham mer should be consulted for the actual bill of materials to be used The appli cation becomes rather complex if sin gle phase to neutral loads are being served X X N1 C B...

Page 22: ...Trip Unit GF Trip Unit GF Trip Unit 0 22 Sec 0 22 Sec 0 50 Sec 0 35 Sec GF Trip Unit TIE 52 1 52 T Bus 1 52 2 Bus 2 Bus 2 Neutral Connection Bus 1 Neutral Connection 52 T 33T 52 T Typical Feeder Thes...

Page 23: ...DS 608 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 1000 5 75 2778 50000 100000 150000 250000 500000 Unlimited 35900 41200 43300 45200 46700 48300 5600 41500 46800 48900 50800 52300 53900 MDS 632 M...

Page 24: ...DS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 1500 5 75 1804 50000 100000 150000 250000 500000 Unlimited 20600 24900 26700 28400 29800 31400 7200 27800 32100 33900 356...

Page 25: ...08 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 1500 5 75 1443 50000 100000 150000 250000 500000 Unlimited 16500 20000 21400 22700 23900 25100 5800 22300 25800 27200 28500 2...

Page 26: ...eder 800 1600 2000 3200 Main 4000 5000 Main 4000 5000 Feeder 800 1600 2000 3200 Feeder 800 1600 2000 3200 Blank or Instrument 44 1118 Fig 6 44 1118 Fig 7 Maximum indoor shipping section width is 5 ver...

Page 27: ...Feeder 4000 5000 44 1118 Fig 11 44 1118 Fig 12 Maximum indoor shipping section width is 5 vertical sections or 120 inches 3048 mm whichever is smaller Maximum outdoor shipping width is 96 inches 2438...

Page 28: ...5000 Tie 4000 5000 Tie 4000 5000 Main 4000 5000 Feeder 800 1600 2000 3200 Feeder 800 1600 2000 3200 Blank or Instrument 44 1118 Fig 18 44 1118 Fig 19 Maximum indoor shipping section width is 5 vertic...

Page 29: ...ansformer connections etc All vertical sections are 92 inches 2339 mm high plus 4 inches 102 mm for ventilators and non removable lifting angle When a top of gear breaker lifter is used height is 99 i...

Page 30: ...izontal Cross Bus Area Vertical Bus Riser Area Lifting Plate Metal Enclosed Shipping Split Terminal Blocks Optional top of gear Breaker Lifter Magnum DS Metal Enclosed Low Voltage Switchgear Applicati...

Page 31: ...eft to right center of lineup From the front 26 inches 660 mm FC is the recommended front clearance for breaker removal with top of switchgear mounted breaker lifter If a portable breaker lifter is to...

Page 32: ...in 1829 mm 78 in 1981 mm 84 in 2134 mm 90 in 2286 mm 950 432 1000 455 1050 477 1100 500 1150 523 1200 545 11 in 279 mm Transition 60 in 1524 mm 66 in 1676 mm 72 in 1829 mm 78 in 1981 mm 84 in 2134 mm...

Page 33: ...ce interlocks are supplied on breakers and in compartments where the compartments are of the same physical size to assure an incorrect breaker cannot be inserted Key Interlock Switchgear Mounted Break...

Page 34: ...00 of main bus rating as standard Half 50 neu trals and neutral ratings up to a maxi mum of 6000 amperes are available as an option Ground A ground bus is furnished the full length of the switchgear a...

Page 35: ...cuit breaker The termi nal blocks are rated 30 amperes and will accept bare wire ring or spade ter minals for wire size ranges of 22 to 10 Extruded loops are punched in side sheets of the vertical wir...

Page 36: ...ndary Terminal Compartment Door Devices such as control push buttons breaker control switches indi cating lights and test switches can be mounted on these panels within space limitations The ammeters...

Page 37: ...he breaker closing springs are charged either through the manual charging handle or by the optional charging motor The breaker is mechanically interlocked to prevent closing of the breaker until the c...

Page 38: ...n the breaker Optional Breaker Attachments and Accessories a Shunt trip on manually operated breakers for any standard control voltage b Auxiliary contacts on manually or electrically operated breaker...

Page 39: ...CNC C5 CNO C11 CNO B30 B29 M M C7 C8 C10 C9 CNC CNO CNC B15 B14 C1 C2 C4 C3 C12 CNO C6 Breaker Auxiliary Contacts Shown with Breaker in Open Position Breaker Auxiliary Contacts Shown with Breaker in...

Page 40: ...tilize Belleville type spring washers to main tain maximum joint integrity through continuous thermal cycling The bus system shall be suitable for applica tions on power systems requiring a 100 150 20...

Page 41: ...y means of a portable plug in test device Both electrically operated and manu ally operated breakers shall have stored energy operating mechanisms The device to close the breaker shall be by means of...

Page 42: ...Technical Data Effective May 1998 Page 42 TD 44A 01 T E Cutler Hammer w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 43: ...Technical Data Effective May 1998 Page 43 TD 44A 01 T E Cutler Hammer w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 44: ...echnical Data Effective May 1998 Page 44 TD 44A 01 T E Printed in U S A Cutler Hammer Cutler Hammer Magnum DS Metal Enclosed Low Voltage Switchgear w w w E l e c t r i c a l P a r t M a n u a l s c o...

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