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Technical Data

Effective:  May 1998

Page 

17

TD.44A.01.T.E

Cutler-Hammer

High-Resistance Grounding
Where continuity of service is a high 
priority, high-resistance grounding 
can add the safety of a grounded sys-
tem while minimizing the risk of ser-
vice interruptions due to grounds. The 
concept is a simple one: provide a path 
for ground current via a resistance that 
limits the current magnitude, and mon-
itor to determine when an abnormal 
condition exists.

The ground current path is provided at 
the point where the service begins, by 
placing resistance in the connection 
from system neutral to ground. Control 
equipment continuously measures 
ground current. A relay detects when 
the current exceeds a predetermined 
level. An alarm alerts building person-
nel that a ground exists. The system 
has built-in fault tracing means to 
assist in finding the source of the 
ground. An integral transformer pro-
vides control power from the primary 
source.

600 Volt (Maximum) Delta Systems
To add high-resistance grounding to 
an ungrounded delta-connected sys-
tem, a neutral point must be created. 
Three single-phase transformers can 
be interconnected in a zigzag or wye- 
broken delta configuration to provide 
such a neutral point. The transformers 
and grounding resistors are chosen to 
limit the ground current to a maximum 
value of 5 amperes. 

Application note

 – 

The neutral point may not be used to 
serve phase-to-neutral loads. Also, 
this technique may be applied on wye-
connected sources when the neutral 
point is not conveniently accessible 
from the service entrance location.

600/347 Volt (Maximum) Wye 
Systems
To add high-resistance grounding to a 
wye-connected system, resistors are 
placed in series with the neutral-to-
ground connection of the power 
source. The resistors are chosen to 
limit the current to a maximum value 
of 5 amperes. 

Application note

 – Per 

1993 NEC 250-5b, exception no. 5 line-
to-neutral loads may not be connected 
to a system where the neutral is 
resistance-grounded.

Ground Current Detection
Any time a system is energized, a small 
ground current called the “capacitive 
charging current” will be observed. For 
low-voltage (600V and below) systems, 
this naturally-occurring current is typi-
cally 1 ampere or less.

When one phase becomes grounded, 
additional current above the charging 
level will flow. As all ground current 
must flow through the grounding resis-
tor/grounding transformer assembly, 
an ammeter in this circuit will read the 
total amount of ground current. By 
placing a current-sensing relay in 
series with the ammeter, the current 
relay can be adjusted to pick up at a 
level in excess of the capacitive charg-
ing current, thus indicating the abnor-
mal condition.

Alternatively, an optional voltmeter-
relay can be connected across the 
grounding resistors. The voltage 
across the resistors is proportional to 
the amount of ground current. The 
voltmeter-relay’s pickup adjustment is 
set above the capacitive charging cur-
rent, to the desired detection level. 

In both current and voltage detection 
methods, the ground current ammeter 
provides a direct reading of the total, 
actual ac ground current present in the 
system at that time. It will be helpful to 
periodically note the ammeter’s read-
ing; a trend towards higher values may 
indicate the need for equipment main-
tenance, and hence reduce the occur-
rence of unplanned shutdowns.

Indication and Alarm Circuits
When a fault is detected, an adjustable 
time delay is provided to override tran-
sients. When the time delay has been 
exceeded, the green “normal” light 
will turn off, the red “ground fault” 
light will turn on, and the ground alarm 
contacts will transfer. If equipped with 
the optional alarm horn, it will sound.

When the fault is cleared, the current/
voltage relay will reset. If the reset con-
trol is set on “auto,” the lights will 
return to “normal” on, “ground fault” 
off, and the ground alarm contacts will 
re-transfer. If the reset control is set on 
“manual,” the lights and relay contacts 
will remain latched until the operator 
turns the reset control to “reset.” The 
lights and ground alarm contacts will 
then return to normal. The system can 
be reset only if the fault has been 
cleared.

During a fault, the optional alarm horn 
can be silenced at any time by using 
the “alarm silence” pushbutton. It will 
not re-sound until either the system is 
reset, or the re-alarm timer expires. 
The re-alarm timer is activated by the 
“alarm silence” control. If the horn has 
been silenced but the fault has not 

been cleared, the timer will run. It has a 
range of 2–48 hours. When the timer 
times out, the horn will re-sound, alert-
ing maintenance personnel that the 
fault has not been cleared.

Test Circuit
A test circuit is provided to allow the 
user to quickly determine that the sys-
tem is working properly. The test cir-
cuit will operate only under normal 
conditions — it will not allow testing if 
the system is sensing a fault. A sepa-
rate grounding resistor is provided, 
connected to a relay operated by the 
“test” position of the mode selector 
switch. The relay’s contact grounds 
phase B through the test resistor, caus-
ing ground current to flow. The system 
then reacts as it would under actual 
system ground conditions: lights trans-
fer, alarm contacts transfer and the 
(optional) horn sounds.

Pulser Circuit
The pulser circuit offers a convenient 
means to locate the faulted feeder and 
trace the fault to its origin. The pulser is 
available any time a fault has been 
detected. An adjustable recycle timer 
controls the pulse intervals. The “pulse” 
light flashes on and off, corresponding 
to the on-off cycles of the pulser contac-
tor. The pulser contactor switches a 
bank of resistors on and off, thus allow-
ing a momentary increase in the ground 
current (approximately a 5 ampere cur-
rent pulse above the ground current).

Locating a Ground Fault
The current pulses can be noted with a 
clamp-on ammeter when the ammeter 
is placed around the cables or conduit 
feeding the fault. The operator tests 
each conduit or set of cables until the 
pulsing current is noted. By moving the 
ammeter along the conduit, or check-
ing the conduit periodically along its 
length, the fault can be traced to its ori-
gin. The fault may be located at the 
point where the pulsing current drops 
off or stops.

If little or no change in the pulsing cur-
rent is noted along the entire length of 
a cable, then the fault may be in the 
connected load. If the load is a panel-
board, distribution switchboard or 
motor control center, repeat the pro-
cess of checking all outgoing cable 
groups to find the faulted feeder. If the 
fault is not found in an outgoing 
feeder, the fault may be internal to that 
equipment.

Magnum DS 
Metal-Enclosed 
Low-Voltage Switchgear

Application

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Summary of Contents for Magnum DS

Page 1: ...nical Data Effective May 1998 Page 1 TD 44A 01 T E Cutler Hammer Magnum DS Metal Enclosed Low Voltage Switchgear New Information Mailed to E C 32 000B w w w E l e c t r i c a l P a r t M a n u a l s c...

Page 2: ...and 200 kA short circuit bus bracing without preced ing current limiting fuses Optional metal barriers isolates the cable compartment from the bus compartment Many other features for coordinated safe...

Page 3: ...as been tested for short circuit values of 85 000 amperes for a full 60 cycles Table R3 Standards Magnum DS switchgear conforms to the following standards NEMA SG3 and SG5 CSA ANSI C37 20 1 C37 51 and...

Page 4: ...otection In addition short delay protection may be set to the maximum instantaneous level effectively disabling short delay pro tection if instantaneous protection is turned off Under no condition is...

Page 5: ...400 400 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 600 600 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 800 800 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 1000 1000 1 25 1 50 1 75 2 00 2 50 3 00 3 75 5 00 1200...

Page 6: ...int indicated by rapid flashing of unit status LED on the product nominal occurs at 110 of the lr current with a 5 tolerance The short delay settings have conventional 100 5 as the pickup points 5 Wit...

Page 7: ...ing Plug ln 5 The instantaneous settings have conventional 100 10 as the pickup points 6 For additional curve tolerances contact Cutler Hammer 7 Total clearing times shown include the response times o...

Page 8: ...he rating plug is for 50 Hz and 60 Hz applications 8 Curves apply from 20 C to 50 C ambient temperatures above 95 C cause automatic trip 9 With zone interlocking on ground fault utilized and no restra...

Page 9: ...3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 6 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 6 0 6 0 3 0 3 0 3 0 3 0 3 0 3 1 2 0 6 0 6 0 3 0 3 0 3 0 3 0 3 4000 4000 5 4000 1 0 3 0 3 0 3 0 3 0 3 5000 5000 5 5000 1 Refe...

Page 10: ...a clean dry room with filtered and or pressurized clean air This method permits the use of standard indoor switchgear and avoids the derating effect of non ventilated enclosures 3 Salt spray excessiv...

Page 11: ...mmable types of transformers eliminates necessity of vaults Efficient space utilization Advantages of Magnum DS Unit Substations Complete coordination both mechanical and electrical Extreme flexibilit...

Page 12: ...ar to those on radial unit substations If required and equipped with the appropriate relaying either trans former can be removed from service and isolated with no interruption of service on either bus...

Page 13: ...ith down stream devices Maximum capabilities of transformers of various types in terms of kVA and secondary current are given in Tables A1 through A4 It will be noted that the maximum ratings will oft...

Page 14: ...otors Contactors are recom mended for this application when there are a number of daily operations involved When system short circuits are less than 40 times the motor full load current the motor brea...

Page 15: ...ounded but in some very rare cases it is grounded at one corner of the delta or at some other point When the source is wye connected it can be grounded or ungrounded and when grounded the grounding is...

Page 16: ...solid state trip unit is in addition to the usual phase protection The ground element has adjustable pickup with calibrated marks as shown in Tables R8 and R9 and adjustable time delay The input curr...

Page 17: ...r equipment main tenance and hence reduce the occur rence of unplanned shutdowns Indication and Alarm Circuits When a fault is detected an adjustable time delay is provided to override tran sients Whe...

Page 18: ...hite pulse light off System control switch in normal position Reset control switch in either auto or manual Test Turn and hold the system control switch in the test position Phase B will be grounded v...

Page 19: ...formers HV 600 Max Delta To Distribution Equipment C B A 3 2 1 AM 51N Pulser Resistor Grounding Resistor G High Resistance Grounding Assembly Test Resistor Control Circuit CLF CLF CLF G R W Artificial...

Page 20: ...nded 20 20 Standard resid ual ground pro tection for single source systems and source ground per SK 5 for multiple ground sources Mini mum pickup 0 50 sec time delay Ground 3 wire or 4 wire as require...

Page 21: ...type of application Cutler Ham mer should be consulted for the actual bill of materials to be used The appli cation becomes rather complex if sin gle phase to neutral loads are being served X X N1 C B...

Page 22: ...Trip Unit GF Trip Unit GF Trip Unit 0 22 Sec 0 22 Sec 0 50 Sec 0 35 Sec GF Trip Unit TIE 52 1 52 T Bus 1 52 2 Bus 2 Bus 2 Neutral Connection Bus 1 Neutral Connection 52 T 33T 52 T Typical Feeder Thes...

Page 23: ...DS 608 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 1000 5 75 2778 50000 100000 150000 250000 500000 Unlimited 35900 41200 43300 45200 46700 48300 5600 41500 46800 48900 50800 52300 53900 MDS 632 M...

Page 24: ...DS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 1500 5 75 1804 50000 100000 150000 250000 500000 Unlimited 20600 24900 26700 28400 29800 31400 7200 27800 32100 33900 356...

Page 25: ...08 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 MDS 408 1500 5 75 1443 50000 100000 150000 250000 500000 Unlimited 16500 20000 21400 22700 23900 25100 5800 22300 25800 27200 28500 2...

Page 26: ...eder 800 1600 2000 3200 Main 4000 5000 Main 4000 5000 Feeder 800 1600 2000 3200 Feeder 800 1600 2000 3200 Blank or Instrument 44 1118 Fig 6 44 1118 Fig 7 Maximum indoor shipping section width is 5 ver...

Page 27: ...Feeder 4000 5000 44 1118 Fig 11 44 1118 Fig 12 Maximum indoor shipping section width is 5 vertical sections or 120 inches 3048 mm whichever is smaller Maximum outdoor shipping width is 96 inches 2438...

Page 28: ...5000 Tie 4000 5000 Tie 4000 5000 Main 4000 5000 Feeder 800 1600 2000 3200 Feeder 800 1600 2000 3200 Blank or Instrument 44 1118 Fig 18 44 1118 Fig 19 Maximum indoor shipping section width is 5 vertic...

Page 29: ...ansformer connections etc All vertical sections are 92 inches 2339 mm high plus 4 inches 102 mm for ventilators and non removable lifting angle When a top of gear breaker lifter is used height is 99 i...

Page 30: ...izontal Cross Bus Area Vertical Bus Riser Area Lifting Plate Metal Enclosed Shipping Split Terminal Blocks Optional top of gear Breaker Lifter Magnum DS Metal Enclosed Low Voltage Switchgear Applicati...

Page 31: ...eft to right center of lineup From the front 26 inches 660 mm FC is the recommended front clearance for breaker removal with top of switchgear mounted breaker lifter If a portable breaker lifter is to...

Page 32: ...in 1829 mm 78 in 1981 mm 84 in 2134 mm 90 in 2286 mm 950 432 1000 455 1050 477 1100 500 1150 523 1200 545 11 in 279 mm Transition 60 in 1524 mm 66 in 1676 mm 72 in 1829 mm 78 in 1981 mm 84 in 2134 mm...

Page 33: ...ce interlocks are supplied on breakers and in compartments where the compartments are of the same physical size to assure an incorrect breaker cannot be inserted Key Interlock Switchgear Mounted Break...

Page 34: ...00 of main bus rating as standard Half 50 neu trals and neutral ratings up to a maxi mum of 6000 amperes are available as an option Ground A ground bus is furnished the full length of the switchgear a...

Page 35: ...cuit breaker The termi nal blocks are rated 30 amperes and will accept bare wire ring or spade ter minals for wire size ranges of 22 to 10 Extruded loops are punched in side sheets of the vertical wir...

Page 36: ...ndary Terminal Compartment Door Devices such as control push buttons breaker control switches indi cating lights and test switches can be mounted on these panels within space limitations The ammeters...

Page 37: ...he breaker closing springs are charged either through the manual charging handle or by the optional charging motor The breaker is mechanically interlocked to prevent closing of the breaker until the c...

Page 38: ...n the breaker Optional Breaker Attachments and Accessories a Shunt trip on manually operated breakers for any standard control voltage b Auxiliary contacts on manually or electrically operated breaker...

Page 39: ...CNC C5 CNO C11 CNO B30 B29 M M C7 C8 C10 C9 CNC CNO CNC B15 B14 C1 C2 C4 C3 C12 CNO C6 Breaker Auxiliary Contacts Shown with Breaker in Open Position Breaker Auxiliary Contacts Shown with Breaker in...

Page 40: ...tilize Belleville type spring washers to main tain maximum joint integrity through continuous thermal cycling The bus system shall be suitable for applica tions on power systems requiring a 100 150 20...

Page 41: ...y means of a portable plug in test device Both electrically operated and manu ally operated breakers shall have stored energy operating mechanisms The device to close the breaker shall be by means of...

Page 42: ...Technical Data Effective May 1998 Page 42 TD 44A 01 T E Cutler Hammer w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 43: ...Technical Data Effective May 1998 Page 43 TD 44A 01 T E Cutler Hammer w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 44: ...echnical Data Effective May 1998 Page 44 TD 44A 01 T E Printed in U S A Cutler Hammer Cutler Hammer Magnum DS Metal Enclosed Low Voltage Switchgear w w w E l e c t r i c a l P a r t M a n u a l s c o...

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