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EATON  

LifeSense Wireless System Quick Setup Guide  E-HOOV-II002-E  July 2014

Hose Assembly Installation

Step 1: Depressurize Hydraulic System

 

WARNING:

 Before installing any hose assembly first verify 

the equipment has been properly depressurized. 

For depressurization instructions please refer to the 

equipment owner's manual for specific instructions.

Step 2: Turn Off Power Supply

 

Be sure power supply to the equipment is turned off. For 

proper instructions refer to the equipment owner's manual 

and/or utilize a certified electrician.

Step 3: Disconnect Existing Hose Assembly

 

Using the appropriate size wrench disconnect existing hose 
assembly from equipment.

Step 4: Hose Assembly

 

LifeSense Kit(s) Purchased from Eaton: LifeSense kits 

supplied by Eaton include complete hose assemblies with the 

protective sleeve and sensor installed.
Certified LifeSense Distributors: Only certified LifeSense 

Distributors are authorized to make LifeSense hose 

assemblies. For detailed LifeSense hose assembly 

instructions refer to the LifeSense Assembly, Installation and 

Service Manual (E-HOOV-TI001-E2).

Step 5: Install LifeSense Hose Assembly

 

Note:

 Utilize standard hose routing and plumbing practices. 

Starting at one end of the LifeSense hose assembly attach 

hose to equipment. Torque terminal end nut to the required 

torque specifications.
Refer to Eaton Aeroquip or Weatherhead master catalogs for 
proper torque specifications by terminal type and size. 

Step 6: Configure Wireless Gateway/Hose Diagnostic Unit 
(HDU)

 

Proceed to page six (6) of this guide for instructions on how 
to configure the wireless gateway (HDU) to the network on 
which it will communicate. 
After successful configuration proceed to step seven (7) 
below.

Step 7: Install Wireless Gateway/Hose Diagnostic Unit 
(HDU)

 

Mount the wireless gateway (HDU) in a location that is easily 

visible to the equipment operator using adhesive Velcro strips 

or mounting screws. 

WARNING:

 

The wireless gateway (HDU) must be installed 

inside a vehicle cab or other protective area that shields it 

from the effects of an external environment.

Step 8: Connect Antennas to Wireless Gateway (HDU)

 

Thread the WIFI and sensor antennas onto the respectively 

labeled brass antenna adapters found on the wireless 
gateway (HDU).

Step 9: Connect Wireless Gateway (HDU) to Power Source

 

WARNING:

 The power cable must be connected to a 12- or 

24-volt DC power source. Before proceeding ensure the 

power source is turned off. Connecting to a power source 

should only be performed by someone with knowledge and 

training in electrical systems and principles. 

Connect the power cable to a 12- or 24-volt DC power source. 

Turn power supply back on to the equipment following the 
equipment owner's manual instructions. 

Step 10: Wireless Gateway (HDU) Cycle Check

 

The power light on the diagnostic unit will illuminate 

green when power is supplied to the unit.  The unit takes 
approximately one (1) minute to start up.

Step 11: Re-pressurize the hydraulic system.

 

For system pressurizing instructions please refer to the 

equipment owner's manual for specific instructions.

Summary of Contents for LifeSense

Page 1: ...Eaton LifeSense Wireless System Quick Setup Guide...

Page 2: ...s interf rences y compris celles pouvant causer un mauvais fonctionnement de l appareil LifeSense hose assembly 1 100 o Sensor assembly one per hose assembly FCC ID 2AABYS01 IC 12063A S01 o Protective...

Page 3: ...3 EATON LifeSense Wireless System Quick Setup Guide E HOOV II002 E July 2014 Part Listing 8 10 11 11 12 7 9 1 2 3 3 4 5 Sensor Type 2 16 Sensor Type 1 08 and 12 2 4 6...

Page 4: ...117C 48 Black Nylon 1 Shell Lower Half 12 Size FF92117C 57 Black Nylon 1 Shell Lower Half 16 Size FF92117C 63 01 Black Nylon Overmold Gasket 5 6 Panhead Machine Screw 08 12 Size FF91117C 68 Stainless...

Page 5: ...p profile or improper installation of the terminal end to the application will not be alerted by LifeSense WARNING Verify that the specified equipment is depressurized before installing a hose assembl...

Page 6: ...type and size Step 6 ConfigureWireless Gateway Hose Diagnostic Unit HDU Proceed to page six 6 of this guide for instructions on how to configure the wireless gateway HDU to the network on which it wi...

Page 7: ...makes the most sense for you After you have successfully downloaded the wizard double click the application icon to launch the program Step by step screens will guide you through the configuration pro...

Page 8: ...quired IP connect both antennas to the gateway Click the Discover Gateway button A pop up message similar to the one shown below will appear if the installation wizard has successfully discovered the...

Page 9: ...n Values portion of the wizard you will input various values needed to set up the wireless gateway HDU on the network on which it will operate Click Continue with a New Configuration Read through the...

Page 10: ...lds to input the equipment number e g vehicle identification number or model number its serial number if applicable and a description of the equipment After adding the requested information click Next...

Page 11: ...will input the name and contact information text message and email addresses as well as selecting the types of alerts the contact will receive When inputting a text message address this will not be th...

Page 12: ...has been added Click OK If you need to add more contacts input each additional contact s information clicking Save Contact and OK after each subsequent entry Upon clicking the Close button on the Cont...

Page 13: ...uired from the company s IT department Configuring Ethernet Connection Select DHCP or enter the static IP address route net mask and Wi Fi net mode assigned Click Next Sensor Settings Each wireless Li...

Page 14: ...izard is now able to configure the wireless gateway HDU and customer account If you would like to review the information you ve input before configuring the wireless gateway HDU click on the Review Se...

Page 15: ...ion wizard application To verify the gateway you have just configured is successfully communicating to the Eaton server open your Internet browser and navigate to the LifeSense web portal by typing th...

Page 16: ...uired from the company s IT department ConfiguringWi Fi Connection Click Next Enter the SSID and Passphrase for the Wi Fi Networks One is required but up to three may be entered Insert the WIFI networ...

Page 17: ...external storage device connected to your computer e g USB thumb drive or memory stick for upload When the sensor data is successfully loaded click Next Configuring with No Sensors You may also elect...

Page 18: ...ing up a Windows Explorer screen where you can chose to save the ini file on your computer or external storage device To verify the gateway you have just configured is successfully communicating to th...

Page 19: ...de hold the key fob over the sensor for 17 18 seconds The LED light will flash three 3 times Sensor Status andTest To check the status of a hose or clear an alert on the sensor hold the key fob over t...

Page 20: ...uminates If not replace the sensor The wireless gateway HDU does not report to the back end server Verify the wireless gateway HDU has power the antennas are properly installed and the wireless gatewa...

Page 21: ...ame Contact Phone Contact E Mail Internet Setup The following information will be needed to setup your gateway and its connection to the backend server If you do not know what the internet settings ar...

Page 22: ...Identifier Location Sensor Identifier Location 1 51 2 52 3 53 4 54 5 55 6 56 7 57 8 58 9 59 10 60 11 61 12 62 13 63 14 64 15 65 16 66 17 67 18 68 19 69 20 70 21 71 22 72 23 73 24 74 25 75 26 76 27 77...

Page 23: ...pe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax 41 0 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building No 7 Lane 280 Linhong Road Changning District Shanghai 2...

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