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EATON  

LifeSense Wireless System Quick Setup Guide  E-HOOV-II002-E  July 2014

Safety Instructions

The Eaton LifeSense system utilizes unique hose and 

fittings (U.S. Patent No. 7,555,936 and 8,183,872). Only the 

specified LifeSense hose and fittings can be used in this 

system. DO NOT use other Eaton hose and hose fittings 

(e.g., Aeroquip, Weatherhead, or SEL), or hose and hose 

fittings supplied by another manufacturer with this system. 

Eaton hereby disclaims any obligation or liability (including 

incidental and consequential damages) arising from breach 

of contract, warranty, or tort (under negligence of strict 

liability theories) should other Eaton hose and hose fittings, 

or hose and hose fittings supplied by another manufacturer 

be used interchangeably with this system, or in the event 

that production, assembly, or installation instructions for 

each specified component of Eaton LifeSense are not 

followed. 

 

WARNING 

Failure to follow process and product 

instructions and limitations could lead to premature hose 

assembly failures, resulting in property damage, serious 

injury or death. 

 

WARNING 

Eaton LifeSense is designed to provide 

advance warning of impending failures due to fatigue and 

external abrasion. 

Eaton LifeSense is not designed to 

provide advance warning of impending failure for every 
failure mode

. For example, failures due to an improper 

crimp profile or improper installation of the terminal end to 

the application will not be alerted by LifeSense. 

 

WARNING 

Verify that the specified equipment is 

depressurized before installing a hose assembly.
PREVENT UNAUTHORIZED OPERATION. Do not permit 

anyone to operate the LifeSense system unless they 

have been properly trained and have read and thoroughly 

understand this manual.
PREVENT UNAUTHORIZED SALES, ASSEMBLY, 

INSTALLATION AND SERVICE. Do not permit anyone to 

sell, assemble, install or service LifeSense hose assemblies 

and system unless they have been properly trained.

WARNING 

WEAR SAFETY GLASSES

1.  Install the hose assembly into the application utilizing 

standard hose routing practices.

2.  All wiring terminals should be properly insulated to prevent 

short circuits. All terminals should be of insulation grip 

design to provide a reliable connection and to prevent 

terminal fatigue.

3.  Terminals that are connected where moisture may be 

present should be of a moisture resistant design. Molded 

insulators for ring terminals should be used. Molded 

connectors/ insulators are recommended for use with 

blade or pin type terminals.

4.  The wireless gateway/hose diagnostic unit (HDU) shall 

be mounted in a location that is easily viewable by the 

equipment operator.

5.  Never add another circuit or splice to the LifeSense power 

cable.

6.  Never puncture power cable insulation with a probe to 

verify voltage.

7.  Exposed ring terminals for the power supply circuit should 

be protected from the environment. Dielectric grease is 

recommended to prevent corrosion.

Summary of Contents for LifeSense

Page 1: ...Eaton LifeSense Wireless System Quick Setup Guide...

Page 2: ...s interf rences y compris celles pouvant causer un mauvais fonctionnement de l appareil LifeSense hose assembly 1 100 o Sensor assembly one per hose assembly FCC ID 2AABYS01 IC 12063A S01 o Protective...

Page 3: ...3 EATON LifeSense Wireless System Quick Setup Guide E HOOV II002 E July 2014 Part Listing 8 10 11 11 12 7 9 1 2 3 3 4 5 Sensor Type 2 16 Sensor Type 1 08 and 12 2 4 6...

Page 4: ...117C 48 Black Nylon 1 Shell Lower Half 12 Size FF92117C 57 Black Nylon 1 Shell Lower Half 16 Size FF92117C 63 01 Black Nylon Overmold Gasket 5 6 Panhead Machine Screw 08 12 Size FF91117C 68 Stainless...

Page 5: ...p profile or improper installation of the terminal end to the application will not be alerted by LifeSense WARNING Verify that the specified equipment is depressurized before installing a hose assembl...

Page 6: ...type and size Step 6 ConfigureWireless Gateway Hose Diagnostic Unit HDU Proceed to page six 6 of this guide for instructions on how to configure the wireless gateway HDU to the network on which it wi...

Page 7: ...makes the most sense for you After you have successfully downloaded the wizard double click the application icon to launch the program Step by step screens will guide you through the configuration pro...

Page 8: ...quired IP connect both antennas to the gateway Click the Discover Gateway button A pop up message similar to the one shown below will appear if the installation wizard has successfully discovered the...

Page 9: ...n Values portion of the wizard you will input various values needed to set up the wireless gateway HDU on the network on which it will operate Click Continue with a New Configuration Read through the...

Page 10: ...lds to input the equipment number e g vehicle identification number or model number its serial number if applicable and a description of the equipment After adding the requested information click Next...

Page 11: ...will input the name and contact information text message and email addresses as well as selecting the types of alerts the contact will receive When inputting a text message address this will not be th...

Page 12: ...has been added Click OK If you need to add more contacts input each additional contact s information clicking Save Contact and OK after each subsequent entry Upon clicking the Close button on the Cont...

Page 13: ...uired from the company s IT department Configuring Ethernet Connection Select DHCP or enter the static IP address route net mask and Wi Fi net mode assigned Click Next Sensor Settings Each wireless Li...

Page 14: ...izard is now able to configure the wireless gateway HDU and customer account If you would like to review the information you ve input before configuring the wireless gateway HDU click on the Review Se...

Page 15: ...ion wizard application To verify the gateway you have just configured is successfully communicating to the Eaton server open your Internet browser and navigate to the LifeSense web portal by typing th...

Page 16: ...uired from the company s IT department ConfiguringWi Fi Connection Click Next Enter the SSID and Passphrase for the Wi Fi Networks One is required but up to three may be entered Insert the WIFI networ...

Page 17: ...external storage device connected to your computer e g USB thumb drive or memory stick for upload When the sensor data is successfully loaded click Next Configuring with No Sensors You may also elect...

Page 18: ...ing up a Windows Explorer screen where you can chose to save the ini file on your computer or external storage device To verify the gateway you have just configured is successfully communicating to th...

Page 19: ...de hold the key fob over the sensor for 17 18 seconds The LED light will flash three 3 times Sensor Status andTest To check the status of a hose or clear an alert on the sensor hold the key fob over t...

Page 20: ...uminates If not replace the sensor The wireless gateway HDU does not report to the back end server Verify the wireless gateway HDU has power the antennas are properly installed and the wireless gatewa...

Page 21: ...ame Contact Phone Contact E Mail Internet Setup The following information will be needed to setup your gateway and its connection to the backend server If you do not know what the internet settings ar...

Page 22: ...Identifier Location Sensor Identifier Location 1 51 2 52 3 53 4 54 5 55 6 56 7 57 8 58 9 59 10 60 11 61 12 62 13 63 14 64 15 65 16 66 17 67 18 68 19 69 20 70 21 71 22 72 23 73 24 74 25 75 26 76 27 77...

Page 23: ...pe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax 41 0 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building No 7 Lane 280 Linhong Road Changning District Shanghai 2...

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