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5

2  Safety

MANUAL CEAG AUtoMAtiC tEst systEM At-s

+

   40071860177 (C)   December 2016   www.ceag.de

 WARNING! 

 

When planning a lighting system with a AT-S

+

 system 

you first establish wether the proposed electrical 

installations satisfy local environmental conditions .
Special environmental conditions (e . g . areas subject 

to explosion hazards or areas with an aggressive 

atmosphere) call for special equipments and instal-

lations . 

Only operate the system and parts connected to it when 

they are in a technically perfect condition, and comply with

• 

the safety and hazard information given in these assem-

bly and operating instructions,

• 

the work and safety instructions issued by the operator 

of the system,

• 

the installation and operating data given in „3 Technical 

data“ and in the CEAG Catalogue.

Faults that can affect the operation or safety of the 

system must be reported immediately to the company 

officers and remediated.

2.1  Inteded Use

The automatic test systems AT-S

+

 systems are exclusively 

designed to monitor and control a lighting system with 

general and emergency lighting.
Their operation is program controlled. They must be 

programmed and set up by engineers with specialist 

knowledge of the legal and technical requirements 

governing the assembly and operation of lighting systems.
The operating safety can only be guaranteed by intended 

use of the systems.

 ATTENTION!

 

Every use beyond or different than the intended pur-

pose is prohibited, and therefore not in accordance 

with regulations!

2.2  Contents of Operating Instructions

Every person, ordered to work with the system, has to 

read the instructions carefully to understand them before 

work begins. This takes also place when the person 

has already worked with a similar kind of system or was 

instructed by the manufacturer. 

2.3  Changes and Modifications to the System

To avoid danger and to assure optimum performance, 

changes and modifications to the system are not allowed, 

except when the manufacturer has approved them.
Any work involved in extensions, conversions or repairs 

and which is not described in this manual must be carried 

out by specially trained technical and service personnel (of 

the manufacturer CEAG or of CEAG-authorised distribu-

tion and service contractors)!

2.4  Responsibility of the Operator

Keep the instructions near to the system, accessible for 

every person working with the system and at all times. 

The System must be in a proper and safe condition when 

using it. System has to be checked for intactness before 

using it.
Adhere to the information of the instructions completely!

2.5  Personnel Requirements

Only authorised and skilled personnel are allowed to 

work on and with the system. The personnel must have 

received instructions regarding the existing danger.
Skilled personnel refers to those with expert training, with 

knowledge and experience as well as knowledge of the 

relevant regulations. He should be able to evaluate his 

work and recognize the presence of danger.
Personnel without the necessary knowledge must 

• 

have received qualified and proper training,

• 

get their tasks and activities by full description for 

complete understanding

• 

carry out the activities under the supervision and control 

of skilled and qualified personnel.

2.6  Operational Safety

Observing the stated safety instructions and regulations 

can avoid damage to property and people when working 

with the system.
However the following organisational measurements 

must be specified in writing and be kept:

• 

Duties of information and reporting (start, duration, end 

of the work)

• 

Safety measures while the work is being carried out: e. 

g. standby lighting, power supply isolation and lock-out 

(e. g. removing the fuses, key-operated switch, safety 

signage) 

• 

Safety equipment for the personnel carrying out the 

work on the plant (s. chapter 2.7)

• 

Safety equipment providing protection from hazards 

caused by adjacent plant (e. g. safety grilles, barriers, 

making safe of roads)

Attend to the ESD-protection during working at the 

system!
The applicable work and safety regulations are set out in 

these assembly and operating instructions, and in

• 

the management´s internal organisational instructions 

(example see above)

• 

and the general and specialist technical guidelines and 

accident prevention regulations.

2.7  Personal Protective Equipment

When working on and with the system it is necessary to 

wear:

• 

Protective Clothes

 

Close fitting protective clothes (low tensile 

strength, no wide arms, no rings and further 

jewelry, etc).

• 

Safety Boots

 

Boots electrostatic conductive acc. to EN 345 

and to protect against heavy falling parts.

Summary of Contents for CEAG AT-S+ C0

Page 1: ...Mounting and Operating Instructions Target group part 1 Qualified electrician acc to DIN VDE 0105 part 1 Target group part 2 Electrical instructed persons CEAG Automatic Test System AT S...

Page 2: ...r AT S C4 8 3 4 Data Sheet for AT S C0 9 3 5 Data Sheet for AT S SU4 10 3 6 Data Sheet for AT S SU2 10 3 7 Data Sheet for AT S SU1 10 3 8 Data Sheet for AT S SOU2 11 3 9 Data Sheet for AT S SOU1 11 4...

Page 3: ...NG 38 8 1 Safety Notes 38 8 2 General information about operating 38 8 3 Controls and displays on the modules 39 8 3 1 Control module CU S 39 8 3 2 DC DC Converter 39 8 3 3 SU S of the final circuits...

Page 4: ...m CEAG Notlichtsysteme GmbH can accept no liability and or give no warranty in respect of any defects that may occur with the supply and intallation of CEAG emergency lighting systems and luminaires o...

Page 5: ...CEAG authorised distribu tion and service contractors 2 4 Responsibility of the Operator Keep the instructions near to the system accessible for every person working with the system and at all times T...

Page 6: ...o the attachted operating and installation instructions 5 C up to 35 C Mains feed in max 50 mm Q1 Max 60 circuits max 4 mm X1 1 X2 1 X3 1 X4 1 Marshalling mains max 16 mm F10 F15 Addresses optional pl...

Page 7: ...installation instructions 5 C up to 35 C Mains feed in max 50 mm Q1 Max 60 circuits max 4 mm X1 1 X2 1 X3 1 X4 1 Marshalling mains max 16 mm F10 F15 Addresses optional places DLS 3Ph TLS max 2 5 mm c...

Page 8: ...allation instructions 5 C up to 35 C Mains feed in max 50 mm L1 L2 L3 Q1 X14 X12 Max 8 circuits max 4 mm X2 1 Marshalling mains max 16 mm F10 F15 Addresses optional places DLS 3Ph TLS max 2 5 mm custo...

Page 9: ...m X1 1 S3 S4 Connection to potential free signal contacts max 4 mm X1 1 C0 14 12 24 22 34 32 C1 44 54 Connection to CG S Bus max 4 mm X1 1 A B Connection to RS485 Bus max 4 mm X1 1 RS485 A B Connectio...

Page 10: ...rotection IP 65 Colour Grey RAL 7032 Cable entry from above with integral elastic sealing membranes for cable infeed with cable infeed shield Hinge left Mains rated voltage 230V AC 50 or 60 Hz Ambient...

Page 11: ...mm X1 1 RS485 A B Connection to 24V analog output max 4 mm X1 1 24V Out 24V Out 3 9 Data Sheet for AT S SOU1 Type of system AT S SOU1 Construction Surface mounted plastic distribu tor housing of ther...

Page 12: ...struction AT S C30 L tze mounting system Circuit switching modules 30 x SU S 2 x 6 A 6 fold mains distribution box D02 16 A Cable infeed from above Triple deck tension spring installation termi nal wi...

Page 13: ...rgy for operation of the emergency lighting upon failing of the power supply via the general 230V mains grid During normal operation the AT S system monitors the functionality of the connected emergen...

Page 14: ...4 Free programmable control with a nonvolatile programm memory for programming and user specific parameter setting Internal log book recording The CU S control module stores the test log max 360 000 e...

Page 15: ...V AC DC and 0 5 A the max cable length is 1000m The switching char acteristic can be linked with different events Communication and control Data exchange with installed S components and V CG S compati...

Page 16: ...evel triggered by use of a switch 24VDC OK 0V Failure Set charging failure at the potential free relay contacts of the control module to the CG IV relay module and the CGVision as long as 0 V is prese...

Page 17: ...internal The LED lights up when the interal 24V DC voltage is present at the AT S system 6 V internal The LED lights up when the interal 6V supply voltage is present The Service PIN button is located...

Page 18: ...e diameter feed flexible 4 mm with wire end sleeve and rigid 6 mm Weight 350 g H x W X D in mm 107 x 90 x 58 Module width 6 subunits Item no 400 71 360 350 SOU S 2 x 4 A with rental current feed and S...

Page 19: ...nd circuit modules are installed in a distributor Otherwise connection is implemented on site Additional features Mixed operation of maintained light non maintained light and switched maintained light...

Page 20: ...Mixed operation of maintained light non maintained light and switched maintained light in one circuit by using of CEAG EVGs modules with V CG S marking can be programmed without any additional data c...

Page 21: ...24V 24V 24V F3 Fernanzeige Wandmontage F3 Module Wallmounting Connecting F3 Module to AT S F3 Fernanzeige UP Montage F3 Fernanzeige UP Montage F3 Module UP Mounting Connecting F3 Module to AT S Ansch...

Page 22: ...ll be operated according to the settings for the controller CU S In addition to this a supply of the switcher glow lamps of the connected buttons in mains operations occurs In emergency operation all...

Page 23: ...Connecting terminals A B SE Input circuits up to 8 potential free disconnected Rated voltage Un 230 V Switching performance of DLS circuits DLS 3Ph U 138 V OFF U 195 V ON Switching performance of DLS...

Page 24: ...closed resp the monitored supply voltage is present LED Ein On lights up when 24 V DC supply voltage is present LED St rung Failure lights up when a fault function was registrated by the module Pos 4...

Page 25: ...o DIN EN ISO 9001 Scope of application The webmodule ZB S is used for visualisation and moni toring of an automatic test system AT S via local ethernet LAN with a customary WEB browser e g Internet Ex...

Page 26: ...f the cables must be connected to the SE clamps of each module and it is allowed to be earthed in the control cabinet AT S The conductor cross section needed for the 24V bus voltage will depend on the...

Page 27: ...nction MANUAL CEAG Automatic Test System AT S 40071860177 C December 2016 www ceag de RS485 Bus 4 5 Label of AT S Find the label of the system inside the door The following technical data is given on...

Page 28: ...2 02 L L N N Ein On 1 Ein On 2 F1 0 10AT F2 0 10AT F1 U 10AT F2 U 10AT Electrical Source for Safety Services Fehler Failure 1 Fehler Failure 1 Service SU S 2x6A Switching Unit 120 Ohm A RS 485 24V Bus...

Page 29: ...B2 T1 T1XK1 K1X X N PE L 24V EIN ON St rung RS485 IN Out address 9 8 7 4 3 2 1 0 5 6 3 2 1 0 K2K2 X NN T2T2 LL PEPE Failure 0 T1 K1K2 T2 max 10A max 10A TLS BUS Modul L1 L2 L3 N PE AC power source fo...

Page 30: ...ent chocks timbers guide tensioning securing ropes etc that are in technically perfect condition and of adequate loadbearing capacity Follow all information shown on the transport packaging and or on...

Page 31: ...ingress of moisture ATTENTION Using RCD s in the mains lead to protect against indirect contact acc to VDE 100 part 410 please observe the following Fault activations can be caused by different action...

Page 32: ...ing equip ment must be assembled run and connected according to the relevant electrical engineering standards and codes of practice You must also comply with all standards and directives of the countr...

Page 33: ...n the upper area of the switching cabinet Assignment is via number codes on the module and on the terminal block The connection of external inlet and outlet lines is via this terminal block row in the...

Page 34: ...ich external modules can then be mounted accessory part no 400 71 347 125 With this type of assembly a cable must be run between the cabinet and the distribution board for the mains supply of the moni...

Page 35: ...is made at the 3 tier terminal block S3 and S4 for external connections NOTES Where several sub distribution boards must be moni tored additional devices must be connected and wired with the other de...

Page 36: ...ests may only be carried out between the PE conductor and every phase conductor L1 L2 and L3 as well as between the PE conductor and the neutral conductor N Do circuits contain electronic equipment th...

Page 37: ...ounting or dismounting of modules please see chap ter 6 5 Connection and installation of internal modules and all warning notices NOTE On the SU S modules you will find a Service push button that can...

Page 38: ...S controller for the emergency lighting circuits and the user assignable functions and function keys of the control module Operating and monitoring the system during operation can be done with the but...

Page 39: ...splay of module status as a plain language readout on the control module 1 3 2 8 3 Controls and displays on the modules All of the modules in the switch cabinet have LEDs that indicate the operational...

Page 40: ...e menu option F Test start cancel The controller software performs a function test whose progress and results are output on the display 5 An F Test tests the final circuits and the luminaires connecte...

Page 41: ...changes Selections within a menu of the controller software are made with the cursor keys on the keypad The arrow keys are used to select a menu line up down or to move between input boxes The arrow k...

Page 42: ...ny key switches the back lighting on again The contrast and brightness backlight ing of the graphic display can be adjusted in the main screen when the ok key is pressed ok contrast adjustment ok brig...

Page 43: ...6 Password protection 2 Block Reset 2 1 Block device 2 2 Release device 2 3 Manual reset 4 DLS TLS setup 4 1 Search DLS TLS 4 2 Text assignment 4 3 TLS times 5 Circuit setup 5 1 Deactivate module 5 2...

Page 44: ...the substation setup menu 3 Basic settings this device all devices Device address 01 Device name Overview Main menu Test status menu Block reset alarms Basic settings DLS TLS Setup Circuit setup Lumi...

Page 45: ...oses with Relay 1 Status switched ok Menu 1 6 Note See also menu option 3 7 Relay assign ments in menu 3 Basic settings ok Menu 1 5 DLS module external 2 1 2 3 4 5 6 7 8 DLS TLS Text TLS module extern...

Page 46: ...On option has been activated menu Basic settings Manual reset This guarantees that the emergency lighting remains on until it is ensured that the general lighting has been switched on again e g in a c...

Page 47: ...aires with End of line cut off EoL ok The currently selected Menu 3 1 language is displayed 1 1 Setting on delivery initial commission ing ok Menu 3 2 ok Menu 3 3 Important note These settings are the...

Page 48: ...is 1 Ready Mains failure S3 S4 Mains failure DLS 3PH Ext source error Circuit fault Luminaire fault Device fault Ext source active ISO error Function test Invert contact Load defaults Note With select...

Page 49: ...the active graphic display Setting contrast and brightness backlight ing for the graphic display of the CU S control module Line selection 2 to 4 with Set the values 0 to 100 with keys Finish and ret...

Page 50: ...2 Finish and return to Menu 3 with Menu Note The entries in lines 3 and 4 are for infor mation for the system integrator only Device address 1 LON switch no NID00 05 94 75 52 00 Device name Display se...

Page 51: ...ignments in menus 5 Circuit setup and 6 Luminaire setup 2 The Switch inverted assignment initiates the function when the analog inputs are triggered invert ed Important note The Switch Switch inverted...

Page 52: ...t saving time Service info This is a display with information about the status of the installed controller software e g needed for enquiries with CEAG Customer Service ATMega 1280 Z485 0 Neuron RS485...

Page 53: ...cally with the cursor keys Once a name has been fully entered confirm the entry with ok The remaining characters after the cur rent cursor position are cleared Finish and return to Menu 4 with Menu Fi...

Page 54: ...Module No Type SOU S 2x4A Key OK activate Select line 2 or 4 or the input fields in line 2 with Successive selection of module and circuit with Changing the circuit name Select line 4 with Select the...

Page 55: ...intained light Maintainedlight Emer mains TLS xx x Emer per luminaire setup Maintainedlight Emer TLS xx x Emrgcy Timer 1 Maintainedlight Emer Timer 2 DLS xx y Timer 1 2 TLS xx y DLS xx x Maintainedlig...

Page 56: ...uminaire search Text assignments DLS TLS Assignment Selection of menu options with the keys ok confirm selec tion Menu can cel and return to the previous menu any changes en tered are saved ESC cancel...

Page 57: ...ct input field with The displays and input options depend on the technical characteristics of the luminaires that are used and on the set tings made in menu 5 Circuit set up A switch cannot be assigne...

Page 58: ...Main menu Test status menu Block reset alarms Basic settings DLS TLS Setup Circuit setup Luminaire setup Logbooksetup Menu 7 Search logbook Erase logbook Save configuration Lead configuration Selectio...

Page 59: ...ressing interference is screening 9 1 1 Cable screens Cable screens usually consist of non magnetic materials such as copper or aluminium The most popular screens for cables and wires are individual b...

Page 60: ...the Auto matic Test System This may include Duties of information and reporting on the start dura tion and end of the work Safety measures while the work is being carried out e g standby lighting pow...

Page 61: ...ic settings ok Menu 2 2 This device all devices Device address 01 Device name ok initiates the function All functions are cancelled all outputs will be isolated In case of mains failure occures no eme...

Page 62: ...62 Appendix MANUAL CEAG Automatic Test System AT S 40071860177 C December 2016 www ceag de Appendix A Overview of terminal assignments System AT S C AT S S Appendix...

Page 63: ...ion fault memory card fault fault detected via Z1 Z4 for external monitor devices ISO error X ISO error means external isolation error detected via Z1 Z 4 Ext source active X Ext source active means p...

Page 64: ...64 Appendix MANUAL CEAG Automatic Test System AT S 40071860177 C December 2016 www ceag de Appendix C Location plan for the luminaires...

Page 65: ...ic Test System AT S 40071860177 C December 2016 www ceag de V CG SE 4 400 W Monitoring Module with Control Input positive logic inverted logic UV A V CG S 4 400 W Monitoring Module Appendix D Installa...

Page 66: ...Values for Devices of Class C according to DIN EN 61000 3 2 Point 7 3 a Ballasts for discharge lamps with an input power of 25 W are regulated according to DIN EN 61000 3 2 Point 7 3 b These limit val...

Page 67: ...67 Appendix MANUAL CEAG Automatic Test System AT S 40071860177 C December 2016 www ceag de Appendix E...

Page 68: ...eering services critical industries around the globe count on Eaton We power businesses with reliable efficient and safe electrical power management solutions Combined with our personal service suppor...

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