Eaton 9170+ ASY-0652 User Manual Download Page 4 | Manualshive

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TABLE OF CONTENTS

Eaton 9170

+

Battery Charger Module User's Guide

S

164201399 Rev E

www.eaton.com/powerquality

ii

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Summary of Contents for 9170+ ASY-0652

Page 1: ...Powerware Series Eaton 9170 Battery Charger Module Models ASY 0652 and ASY 0675 User s Guide ...

Page 2: ...sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Eaton and Powerware are registered trademarks of Eaton Corporation o...

Page 3: ...ng Between Cabinets 6 Setting DIP Switches 6 Output Current Limit 6 Periodic Float Charge 7 Reserved Switch 7 Battery Charger Module Installation 8 3 Operation 9 UPS Cabinet Operation 9 External Battery Cabinet Operation 9 Output Foldback 9 4 Specifications 11 5 Troubleshooting 21 Alarm Messages 21 Audible Alarms and UPS Conditions 21 Battery Charger Module Replacement 22 Service and Support 23 ...

Page 4: ...TABLE OF CONTENTS Eaton 9170 Battery Charger Module User s Guide S 164201399 Rev E www eaton com powerquality ii ...

Page 5: ... The Battery Charger Module is capable of providing up to 20 amperes of current for optimum charging based upon the condition and number of batteries in the system Examples of improved system recharge times are shown in Table 1 Note that larger systems require at least one or more Battery Charger Modules to be able to recharge the larger number of battery modules Table 1 Recharge Times Using Batte...

Page 6: ...module may be installed in either the UPS cabinet 6 9 and 12 slot sizes or a special 12 slot external battery cabinet On Off On DIP Switch Detail Factory default setting 1 2 3 4 Current Limit 1 2 5A Off Off 10A Off Off 15A On On 20A On Figure 1 Battery Charger Module Rear View The external battery cabinet may have input power hardwired through rigid or flexible conduit as shown in Figure 2 or inpu...

Page 7: ...er Module User s Guide S 164201399 Rev E www eaton com powerquality 3 To UPS or Previous External Battery Cabinet AC Line In To Next External Battery Cabinet DC Disconnect Switch Button Figure 2 External Battery Cabinet for Charger Modules ...

Page 8: ...INTRODUCTION Eaton 9170 Battery Charger Module User s Guide S 164201399 Rev E www eaton com powerquality 4 ...

Page 9: ...al external battery cabinets are to be used for Battery Charger Modules install input power wiring to each additional cabinet see Figure 3 Table 2 shows required wire sizes based upon the number of Battery Charger Modules For each 12 slot external battery cabinet stabilizer brackets must be installed If required also install a floor anchor kit as described in the UPS user s guide NOTE The ASY 0739...

Page 10: ...n Setting DIP Switches The DIP switches on the rear panel of the Battery Charger Module are functional only when the module is installed in an external battery cabinet The DIP switches control two functions the output current limit and a periodic float charging to equalize all battery capacities NOTE Set the DIP switches ONLY if the Battery Charger Module is placed in the ASY 0739 12 slot external...

Page 11: ... 15A 6 battery strings 21 6 Ah Off On 20A 8 battery strings 28 8 Ah On On NOTE A battery string is made up of two battery modules Factory default setting Off On 1 2 3 4 Figure 4 DIP Switches Periodic Float Charge To enable automatic float or equalize charging of the battery modules every 30 days set DIP switch 3 to ON NOTE Enable only one Battery Charger Module in external battery cabinets Reserve...

Page 12: ... in place NOTE Place Battery Charger Modules above the battery modules in the UPS cabinet or in any of the top three slots of the ASY 0739 12 slot external battery cabinet 2 Insert the Battery Charger Modules into the cabinet To insert a Battery Charger Module Lower the front slightly and lift the rear edge over the safety stop on the center support rail Keep the module handle extended until the m...

Page 13: ...ry Charger Module are logged and announced by the UPS system refer to the UPS user s guide Normal output voltage is 133 Vdc External Battery Cabinet Operation When the Battery Charger Module is installed in an external battery cabinet it has no communication path with the UPS power modules Therefore it controls its own operation independent of any system information within the power modules The mo...

Page 14: ...OPERATION Eaton 9170 Battery Charger Module User s Guide S 164201399 Rev E www eaton com powerquality 10 ...

Page 15: ... 14 5 14 13 12 5A 25A 285W 0 98 kBTU hr 1 3 2100 30 29 5 29 28 5 28A 15 14 5 14 13 12 5A 40A 570W 1 95 kBTU hr 2 3 2100 46 45 5 45 44 5 44A 15 14 5 14 13 12 5A 60A 860W 2 93 kBTU hr 0 6 4200 28 27 26 25 24A 30 29 28 26 25A 40A 570W 1 95 kBTU hr 1 6 4200 44 43 42 41 40A 30 29 28 26 25A 60A 860W 2 93 kBTU hr 0 9 6300 42 40 5 39 37 5 36A 45 43 5 42 39 37 5A 60A 860W 2 93 kBTU hr Nine and Twelve Slot ...

Page 16: ...5 93 92 5 92A 15 14 5 14 13 12 5A 125A 1720W 5 85 kBTU hr 0 6 4200 28 27 26 25 24A 30 29 28 26 25A 40A 570W 1 95 kBTU hr 1 6 4200 44 43 42 41 40A 30 29 28 26 25A 60A 860W 2 93 kBTU hr 2 6 4200 60 59 58 57 56A 30 29 28 26 25A 80A 1145W 3 90 kBTU hr 3 6 4200 76 75 74 73 72A 30 29 28 26 25A 100A 1430W 4 88 kBTU hr 4 6 4200 92 91 90 89 88A 30 29 28 26 25A 125A 1720W 5 85 kBTU hr 5 6 4200 102A 30 29 28...

Page 17: ...0A 80A 1145W 3 90 kBTU hr 1 12 8400 72 70 68 66 64A 60 58 56 52 50A 100A 1430W 4 88 kBTU hr 2 12 8400 88 86 84 82 80A 60 58 56 52 50A 125A 1720W 5 85 kBTU hr 3 12 8400 102 102 100 98 96A 60 58 56 52 50A 125A 1995W 6 75 kBTU hr 0 15 10500 70 67 5 65 62 5 60A 75 72 5 70 65 62 5A 100A 1430W 4 88 kBTU hr 1 15 10500 86 83 5 81 78 5 76A 75 72 5 70 65 62 5A 125A 1720W 5 85 kBTU hr 2 15 10500 102 99 5 97 ...

Page 18: ...A 285W 0 98 kBTU hr 1 3 2500 32A 15A 14A 12 5A 40A 570W 1 95 kBTU hr 2 3 2500 48A 15A 14A 12 5A 60A 860W 2 93 kBTU hr 0 6 5000 32A 30A 28A 25A 40A 570W 1 95 kBTU hr 1 6 5000 48A 30A 28A 25A 60A 860W 2 93 kBTU hr 0 9 7500 48A 45A 42A 37 5A 60A 860W 2 93 kBTU hr Nine and Twelve Slot Cabinet CAUTION Do NOT install more than seven power and or battery charger modules in a 9 or 12 slot cabinet Optional...

Page 19: ...A 30A 28A 25A 40A 570W 1 95 kBTU hr 1 6 5000 48A 30A 28A 25A 60A 860W 2 93 kBTU hr 2 6 5000 64A 30A 28A 25A 80A 1145W 3 90 kBTU hr 3 6 5000 80A 30A 28A 25A 100A 1430W 4 88 kBTU hr 4 6 5000 96A 30A 28A 25A 125A 1720W 5 85 kBTU hr 5 6 5000 102A 30A 28A 25A 125A 1995W 6 75 kBTU hr 0 9 7500 48A 45A 42A 37 5A 60A 860W 2 93 kBTU hr 1 9 7500 64A 45A 42A 37 5A 80A 1145W 3 90 kBTU hr 2 9 7500 80A 45A 42A 3...

Page 20: ...8 15000 96A 90A 84A 75A 125A 1720W 5 85 kBTU hr 1 18 15000 102A 90A 84A 75A 125A 1995W 6 75 kBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0739 Table 6 Model Specifications for Split Phase Power Modules ASY 0567 Three Slot Cabinet Optional Chargers UPS kVA Watts Input Current 200V Output Current 200V 220V...

Page 21: ... 44A 45A 42A 37 5A 60A 860W 2 93 kBTU hr Nine and Twelve Slot Cabinet CAUTION Do NOT install more than seven power and or battery charger modules in a 9 or 12 slot cabinet Optional Chargers UPS kVA Watts Input Current 200V Output Current 200V 220V 240V Recommended Input Service Heat Dissipation 0 3 2100 14A 15A 14A 12 5A 25A 285W 0 98 kBTU hr 1 3 2100 30A 15A 14A 12 5A 40A 570W 1 95 kBTU hr 2 3 21...

Page 22: ...125A 1720W 5 85 kBTU hr 5 6 4200 102A 30A 28A 25A 125A 1995W 6 75 kBTU hr 0 9 6300 42A 45A 42A 37 5A 60A 860W 2 93 kBTU hr 1 9 6300 58A 45A 42A 37 5A 80A 1145W 3 90 kBTU hr 2 9 6300 74A 45A 42A 37 5A 100A 1430W 4 88 kBTU hr 3 9 6300 90A 45A 42A 37 5A 125A 1720W 5 85 kBTU hr 4 9 6300 102A 45A 42A 37 5A 125A 1995W 6 75 kBTU hr 0 12 8400 56A 60A 56A 50A 80A 1145W 3 90 kBTU hr 1 12 8400 72A 60A 56A 50...

Page 23: ...r battery charger modules in a 9 or 12 slot cabinet Heat Dissipation Recommended Input Service Output Current 200V 220V 240V Input Current 200V UPS kVA Watts Optional Chargers 2 15 10500 102A 75A 70A 62A 125A 1995W 6 75 kBTU hr 0 18 12600 84A 90A 84A 75A 125A 1720W 5 85 kBTU hr 1 18 12600 100A 90A 84A 75A 125A 1995W 6 75 kBTU hr Maximum current rating for the cabinet size If an additional charger ...

Page 24: ...SPECIFICATIONS Eaton 9170 Battery Charger Module User s Guide S 164201399 Rev E www eaton com powerquality 20 ...

Page 25: ...ry Charger Module uses an audible alarm feature to alert you of potential power problems When the alarm is activated the Battery Charger Module beeps in different intervals according to a particular condition Use Table 7 to determine and resolve the alarms and conditions Table 7 Battery Charger Module Audible Alarms Audible Alarm Condition Action 1 short 0 5 sec Startup Nothing Module is operating...

Page 26: ...cabinet 3 Use two hands to support the module When the module is fully extended lower the front slightly and lift the rear edge over the safety stop on the center support rail 4 Treat the original and replacement modules with care to avoid damaging connectors or internal circuitry Label the original module with masking tape or some other identifier Record the serial number of the replacement modul...

Page 27: ...ative Please have the following information ready when you call the Help Desk S Model number S Serial number S Version number if available S Date of failure or problem S Symptoms of failure or problem S Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the...

Page 28: ...TROUBLESHOOTING Eaton 9170 Battery Charger Module User s Guide S 164201399 Rev E www eaton com powerquality 24 ...

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