Merlin KISAE ABSO Series Installation Manual Download | Manualshive

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UNCLASSIFIED

– PROPRIETARY – COMPANY CONFIDENTIAL

KISAE ABSO DC-DC BATTERY CHARGER

EURO 6 (SRCS) INSTALLATION GUIDE

20

th

August 2018

Document No: DOC212

Revision: A

Merlin Equipment Ltd Unit 4

Cabot Business Village

Poole, Dorset

BH17 7BA

United Kingdom

T: +44 (0) 1202 697979

Merlin Power Systems

332-4 West Montauk Highway

Hampton Bays

New York NY11946

United States of America

T: +1 (631) 594 5102

www.merlinequipment.com

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Summary of Contents for KISAE ABSO Series

Page 1: ...LATION GUIDE 20th August 2018 Document No DOC212 Revision A Merlin Equipment Ltd Unit 4 Cabot Business Village Poole Dorset BH17 7BA United Kingdom T 44 0 1202 697979 Merlin Power Systems 332 4 West Montauk Highway Hampton Bays New York NY11946 United States of America T 1 631 594 5102 www merlinequipment com ...

Page 2: ...0 08 2018 MRH 21 08 2018 Draft TABLE OF CONTENTS TABLE OF CONTENTS 2 1 References 3 2 Introduction 3 3 Warning 3 4 Precautions 3 5 Installation 4 5 1 Pre Installation Preparation 4 5 2 Mounting the Charger 5 5 3 Plan and lay in cables 5 5 4 Charger Connections 5 5 5 Typical System Layout 6 5 6 Wiring Installation 7 5 7 Pre Powerup Checks 8 6 Unit Operation 8 6 1 Unit On Off 8 6 2 Understanding the...

Page 3: ...neers Keep away from Children Qualified and competent engineers will be familiar with safe working practices local health safety legislation and the proper and safe use of tools and equipment Therefore not all obvious practices that may lead to system damage injury or death are detailed within this installation guide If you are in any way unsure about any aspect of the installation or use of your ...

Page 4: ...mpere rating when replacing fuses Failure to do so may result in fire injury electric shock or damage DO NOT install or operate the Charger in an explosive atmosphere DO NOT install or expose the Charger to excessive temperatures or humidity Install the Charger in a clean dry environment DO NOT install or expose the unit to wet or damp areas If in any doubt consult a suitably qualified and compete...

Page 5: ...ous components as per the system diagram Ensure all cables are routed away from vehicle control devices and are suitably fixed and secured Cables and wiring should not be installed above vehicle access points 5 4 Charger Connections For typical system layout see the installation drawing on page 6 of this manual Caution Ensure always that the correct polarity is observed on the Charger wiring Serio...

Page 6: ...this unit to operate with SRCS Vehicles the Ignition Start Terminal MUST be connected to the Vehicle Ignition Switch or KL15 Terminal Caution Warning We recommend that appropriately rated fuses or circuit breakers are inserted between batteries Solar Panel Ignition Switch and the Charger to protect against short circuits Fuses should be located as close as possible to the battery positive terminal...

Page 7: ...V 50A Charger 70A 60A 15A Per Panel 1A 5 6 Wiring Installation 1 Remove the DC compartment cover by removing the two screws located on the top surface of the unit 2 Connect one end of the positive wire red wire to the CH1 Auxiliary Battery charger positive terminal and the other end to battery fuse Keep the connection between the auxiliary battery and charger as short as possible 3 Run another pos...

Page 8: ...se polarity connections to batteries may cause them to explode Check all cabling before powering up the system 6 Unit Operation 6 1 Unit On Off A Charger ON OFF switch is located at the DC Input Output panel of the unit Switch to ON position to activate the charger and switch to OFF position when the unit is not in use 6 2 Understanding the Charging Mechanism The Charger is powered by the battery ...

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