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DOC212 DC-DC Battery Charger 

– Euro 6 (SRCS) Installation Guide 

Page 

3

 of 

8

 

UNCLASSIFIED 

– PROPRIETARY – COMPANY CONFIDENTIAL 

 

1.

 

References 

 

Ref 
No. 

Title 

Document  

No. 

Rev 

Date 

1. 

Kisae Abso DC to DC Charger Owners

 Manual 

MU DMT1230 

N/A 

 

 

 

 

 

 

 

 

 

 

2.

 

Introduction. 

 
This document describes the method to install a DC-DC Battery Charger on a vehicle compliant with 
Euro 6 Emission Standards and fitted with a Smart Regenerative Charging System (SRCS). 

3.

 

Warning. 

 
The  DC-DC  Battery  Charger  is  designed  for  installation  by  qualified  and  competent  electrical 
engineers. 

Keep away from Children.

 

 

Qualified and competent engineers will be familiar with safe working practices, local health & safety 
legislation and the proper and safe use of tools and equipment. Therefore, not all obvious practices 
that may lead to system damage, injury or death are detailed within this installation guide. If you 
are in any way unsure about any aspect of the installation or use of your DC-DC Charger, contact 
your Dealer or Merlin Equipment for advice. 

4.

 

Precautions.  

 
Please ensure  that prior to installation you have  read and understood  the  Kisae  Abso DC to DC 

Battery Charger Owners’

 Manual.  

 

In addition, we would particularly draw your attention to the ‘Important Safety Information’ section 

as contained within the Manual. 

 

 

Summary of Contents for KISAE ABSO Series

Page 1: ...LATION GUIDE 20th August 2018 Document No DOC212 Revision A Merlin Equipment Ltd Unit 4 Cabot Business Village Poole Dorset BH17 7BA United Kingdom T 44 0 1202 697979 Merlin Power Systems 332 4 West Montauk Highway Hampton Bays New York NY11946 United States of America T 1 631 594 5102 www merlinequipment com ...

Page 2: ...0 08 2018 MRH 21 08 2018 Draft TABLE OF CONTENTS TABLE OF CONTENTS 2 1 References 3 2 Introduction 3 3 Warning 3 4 Precautions 3 5 Installation 4 5 1 Pre Installation Preparation 4 5 2 Mounting the Charger 5 5 3 Plan and lay in cables 5 5 4 Charger Connections 5 5 5 Typical System Layout 6 5 6 Wiring Installation 7 5 7 Pre Powerup Checks 8 6 Unit Operation 8 6 1 Unit On Off 8 6 2 Understanding the...

Page 3: ...neers Keep away from Children Qualified and competent engineers will be familiar with safe working practices local health safety legislation and the proper and safe use of tools and equipment Therefore not all obvious practices that may lead to system damage injury or death are detailed within this installation guide If you are in any way unsure about any aspect of the installation or use of your ...

Page 4: ...mpere rating when replacing fuses Failure to do so may result in fire injury electric shock or damage DO NOT install or operate the Charger in an explosive atmosphere DO NOT install or expose the Charger to excessive temperatures or humidity Install the Charger in a clean dry environment DO NOT install or expose the unit to wet or damp areas If in any doubt consult a suitably qualified and compete...

Page 5: ...ous components as per the system diagram Ensure all cables are routed away from vehicle control devices and are suitably fixed and secured Cables and wiring should not be installed above vehicle access points 5 4 Charger Connections For typical system layout see the installation drawing on page 6 of this manual Caution Ensure always that the correct polarity is observed on the Charger wiring Serio...

Page 6: ...this unit to operate with SRCS Vehicles the Ignition Start Terminal MUST be connected to the Vehicle Ignition Switch or KL15 Terminal Caution Warning We recommend that appropriately rated fuses or circuit breakers are inserted between batteries Solar Panel Ignition Switch and the Charger to protect against short circuits Fuses should be located as close as possible to the battery positive terminal...

Page 7: ...V 50A Charger 70A 60A 15A Per Panel 1A 5 6 Wiring Installation 1 Remove the DC compartment cover by removing the two screws located on the top surface of the unit 2 Connect one end of the positive wire red wire to the CH1 Auxiliary Battery charger positive terminal and the other end to battery fuse Keep the connection between the auxiliary battery and charger as short as possible 3 Run another pos...

Page 8: ...se polarity connections to batteries may cause them to explode Check all cabling before powering up the system 6 Unit Operation 6 1 Unit On Off A Charger ON OFF switch is located at the DC Input Output panel of the unit Switch to ON position to activate the charger and switch to OFF position when the unit is not in use 6 2 Understanding the Charging Mechanism The Charger is powered by the battery ...

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