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7

INSTALLING DIES

•  Remove the large, pre-installed 5.5” Long x Ø 1” Pivot Pin 

[M]

•  Insert the selected Forming Die in the Frame with the curved edge facing the 

actuating cylinder end and with the Clamp oriented toward the offset 

(FIG 6)

.

•  Re-install the 5.5” Long x Ø 1” Pivot Pin 

[M]

 through the upper and lower Fixed 

Arms and Moveable Drive Arms, the Die pivot hole and both Bushings 

(FIG 7)

.

•  Place the corresponding sized U-Strap (included with Die Set) over the rectangu-

lar, Offset Block feature of the Forming Die (included with Die Set) then add one 
of the Ø7/8” x 2” or 3” U-Strap Pins 

[H OR J]

 to retain it 

(FIG 8)

.  

NOTE:

 Select U-Strap Pins 

[H OR J]

 length according to Die Set size.

•  Set the corresponding sized Die Follow Bar (included with Die Set) between the 

upper and lower fixed and moveable arms then add the 5.35” Long x Ø 7/8” Fol-
low Block Pin - 

[L]

 in the appropriate holes in the Fixed Arms to retain it 

(FIG 9)

.

•  Drop the 4.25” Long x Ø 7/8” Die Drive Pin 

[K]

 through the hole in the outer Die 

edge (closest to the U-Clamp) that aligns with ones in the moveable drive arms 

(FIG 10)

.  

NOTE:

 If the Pivot Pin 

[M]

 is found to be stuck while performing a Die size 

change, loosen both bolts attaching the Fixed Arms, lift upward on the Fixed 
Arms and Moveable Die Arms assembly slightly to release weight and support it 
while re-tightening the attachment bolts. 

  Dies are NOT INCLUDED with the Eastwood Hydraulic Tubing 

Bender and are available separately. Curved Dies, U-Straps and 
Die Follow Bars are sized as a matched set each in accordance 
with a specific tubing size. 

FIG. 6

FIG. 7

FIG. 8

FIG. 10

FIG. 9

M

H or J

L

L

K

Summary of Contents for HYDRAULIC TUBING BENDER

Page 1: ...HYDRAULIC TUBING BENDER INSTRUCTIONS Item 22199 Tubing Bender Dies sold separately...

Page 2: ...F 1 Flexible Pointer G 1 2 Long x 7 8 U Strap Pin H 1 3 Long x 7 8 U Strap Pin J 1 4 25 Long x 7 8 Die Drive Pin K 1 5 35 Long x 7 8 Follow Block Pin L 1 5 5 Long x 1 Pivot Pin M installed 2 30mm I D...

Page 3: ...oided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury SAFETY INFORMATION The following explanations are displayed in this manual on the labe...

Page 4: ...n invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not ov...

Page 5: ...w for safe handling of various lengths of tubing Excessive resistance while operating could indicate a defect with the workpiece material or broken or damaged Tubing Bender components To avoid injury...

Page 6: ...il Reservoir FIG 4 4 Check oil level by observing the line on the Dipstick The oil level is 100 full when it is at the line 5 If oil is not present on the Dipstick a quality 10W Hydraulic Oil not incl...

Page 7: ...Set the corresponding sized Die Follow Bar included with Die Set between the upper and lower fixed and moveable arms then add the 5 35 Long x 7 8 Fol low Block Pin L in the appropriate holes in the Fi...

Page 8: ...r damage to the Bender occurs DO NOT USE until proper repairs are made The Eastwood Hydraulic Tubing Bender was specifically designed to be operated by one person only Never have one person operate th...

Page 9: ...e and avoid creating possible dents or damage Begin exerting carefully modulated downward pressure on the Actuator Handle to take up any lash and eliminate looseness then set the Pointer to indicate 0...

Page 10: ...w Pin alignment As previously slowly and steadily push downward on the Bender Handle continu ing to further bend the workpiece tubing Watch the position of the Pointer on the Degree Wheel carefully as...

Page 11: ...following figures are representative of the average linear amount of tubing required for a given size and the bend radius it will yield 90 for 120 Dies and 180 for 240 Dies Please note the final tubi...

Page 12: ...Hydraulic Pump Motor Check 120 VAC input plug connection Check for tripped circuit breaker The Pump Motor operates on a 15 Amp Minimum circuit Motor Runs Too Slow Develops Low Power Excessive voltage...

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