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5

 

 READ INSTRUCTIONS 

•  Thoroughly read and understand this manual before using. 
•  Save for future reference.

 

PINCH HAZARD!

•  This tool has leveraged rotating components that generate greatly amplified crushing and bending forces which can quickly cause 

severe injury! Keep fingers and hands away from moving parts when operating.

 

CUT HAZARD!

•  Handling sharp metal can cause serious cuts. Wear thick, well-fitting work gloves to prevent cuts from handling sharp metal.

 

FALL HAZARD!

•  Strenuous physical force may need to be applied to the Tubing Bender during use. Failure to ensure proper footing can quickly result i 

n a fall which could inflict serious personal injury or property damage. Always work in a clean, uncluttered environment.

 

INJURY HAZARD!

•  Be sure there is sufficient working room around the tool to allow for safe handling of various lengths of tubing.

 

•  Excessive resistance while operating could indicate a defect with the workpiece material or broken or damaged Tubing Bender  

components. To avoid injury, stop work immediately and inspect workpiece material for nicks, dents, welds, excessive scale or  
remaining coatings. Clean or repair as necessary or discard and begin with a new piece. Also inspect Tubing Bender components  
for looseness or damage.

ASSEMBLY

CASTER ATTACHMENT

Note that there are two Swivel Casters 

[B]

 and two Fixed Casters 

[C]

. The two Swivel 

Casters 

[B]

 must be attached to the same end of the Frame for proper mobility. Mount-

ing both Swivel Casters under the Front angled frame members is recommended.

•  Raise and firmly support the frame of the Tubing Bender, align the flanges of  

the two Swivel Casters 

[B]

 under the Front of the frame and, using a 13mm 

wrench (not included), M8 Bolts 

[E]

 and Lock washers 

[F]

, securely attach  

them 

(FIGS 1 & 2)

.

•  With the Frame still supported, mount the two Fixed Casters 

[C]

 to the Rear  

of the frame 

(Fig 3)

.

FIG. 1

FIG. 2

FIG. 3

B

C

Summary of Contents for HYDRAULIC TUBING BENDER

Page 1: ...HYDRAULIC TUBING BENDER INSTRUCTIONS Item 22199 Tubing Bender Dies sold separately...

Page 2: ...F 1 Flexible Pointer G 1 2 Long x 7 8 U Strap Pin H 1 3 Long x 7 8 U Strap Pin J 1 4 25 Long x 7 8 Die Drive Pin K 1 5 35 Long x 7 8 Follow Block Pin L 1 5 5 Long x 1 Pivot Pin M installed 2 30mm I D...

Page 3: ...oided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury SAFETY INFORMATION The following explanations are displayed in this manual on the labe...

Page 4: ...n invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not ov...

Page 5: ...w for safe handling of various lengths of tubing Excessive resistance while operating could indicate a defect with the workpiece material or broken or damaged Tubing Bender components To avoid injury...

Page 6: ...il Reservoir FIG 4 4 Check oil level by observing the line on the Dipstick The oil level is 100 full when it is at the line 5 If oil is not present on the Dipstick a quality 10W Hydraulic Oil not incl...

Page 7: ...Set the corresponding sized Die Follow Bar included with Die Set between the upper and lower fixed and moveable arms then add the 5 35 Long x 7 8 Fol low Block Pin L in the appropriate holes in the Fi...

Page 8: ...r damage to the Bender occurs DO NOT USE until proper repairs are made The Eastwood Hydraulic Tubing Bender was specifically designed to be operated by one person only Never have one person operate th...

Page 9: ...e and avoid creating possible dents or damage Begin exerting carefully modulated downward pressure on the Actuator Handle to take up any lash and eliminate looseness then set the Pointer to indicate 0...

Page 10: ...w Pin alignment As previously slowly and steadily push downward on the Bender Handle continu ing to further bend the workpiece tubing Watch the position of the Pointer on the Degree Wheel carefully as...

Page 11: ...following figures are representative of the average linear amount of tubing required for a given size and the bend radius it will yield 90 for 120 Dies and 180 for 240 Dies Please note the final tubi...

Page 12: ...Hydraulic Pump Motor Check 120 VAC input plug connection Check for tripped circuit breaker The Pump Motor operates on a 15 Amp Minimum circuit Motor Runs Too Slow Develops Low Power Excessive voltage...

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