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9

HELPFUL TIP:

 Once the learning curve provides familiarity with the characteristics 

of the Eastwood Hydraulic Tubing Bender and how it reacts with the most commonly 
formed tubing sizes, materials and bend amounts, it is extremely helpful to create a 
series of “Templates” that can be used as patterns. 
For example: if 2” Chromoly steel tubing is frequently used, it saves a great deal of time 
and effort in future projects by creating templates in 22.5°, 45°, 90°, 120° & 180° and 
more as needed. On these, mark the amount of material required to make each bend 
and the amount of “springback” encountered.

•  Slip the workpiece tube in place between the curved Die and Die Follow bar then 

place the U-Clamp over the outer side of the workpiece tube 

(FIG 14)

. Lightly 

tighten the Tensioner Bolt if needed.  

NOTE: 

On thinner walled material, it may be helpful to place a small cut out 

section of material being used between end of the Tensioner Bolt and outer side 
of workpiece tubing to protect the surface and avoid creating possible dents or 
damage.

•  Begin exerting carefully modulated downward pressure on the Actuator Handle to 

take up any lash and eliminate looseness then set the Pointer to indicate “0°” on 
the Degree Plate 

(FIG 15)

.

•  Slowly and steadily apply downward pressure on the Actuator Handle to create a 

curved bend in the workpiece.

FIG. 14

FIG. 15

FIG. 16

 

Approx. 40° to 45° of tube bending angle is possible with each 
full extension stroke of the Hydraulic Cylinder and the drive point 
on the Die must be moved to continue the bend (Fig 16).

FIG. 12

FIG. 13

The Hydraulic Tubing Bender is equipped with a muli-function Power Switch. The ON 
/ OFF Push Buttons 

(FIG 12)

 are located behind a hinged Cover that incorporates an 

Emergency Stop Button, and serves as a Safety Lock-Out when latched 

(FIG 13).

 Swing 

open the Cover to access the ON / OFF Push Buttons for normal use. Press the large, 
red Emergency Stop Button in the event of a malfunction or emergency, or to set the 
Button in the Safety Lock-Out position by latching the Cover in the closed position. Slide 
the Button towards the Cover Hinge to un-latch.

 

Should a malfunction occur during the operation of the Bender, 
hitting the red EMERGENCY STOP BUTTON will stop all motion  
immediately.

Summary of Contents for HYDRAULIC TUBING BENDER

Page 1: ...HYDRAULIC TUBING BENDER INSTRUCTIONS Item 22199 Tubing Bender Dies sold separately...

Page 2: ...F 1 Flexible Pointer G 1 2 Long x 7 8 U Strap Pin H 1 3 Long x 7 8 U Strap Pin J 1 4 25 Long x 7 8 Die Drive Pin K 1 5 35 Long x 7 8 Follow Block Pin L 1 5 5 Long x 1 Pivot Pin M installed 2 30mm I D...

Page 3: ...oided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury SAFETY INFORMATION The following explanations are displayed in this manual on the labe...

Page 4: ...n invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not ov...

Page 5: ...w for safe handling of various lengths of tubing Excessive resistance while operating could indicate a defect with the workpiece material or broken or damaged Tubing Bender components To avoid injury...

Page 6: ...il Reservoir FIG 4 4 Check oil level by observing the line on the Dipstick The oil level is 100 full when it is at the line 5 If oil is not present on the Dipstick a quality 10W Hydraulic Oil not incl...

Page 7: ...Set the corresponding sized Die Follow Bar included with Die Set between the upper and lower fixed and moveable arms then add the 5 35 Long x 7 8 Fol low Block Pin L in the appropriate holes in the Fi...

Page 8: ...r damage to the Bender occurs DO NOT USE until proper repairs are made The Eastwood Hydraulic Tubing Bender was specifically designed to be operated by one person only Never have one person operate th...

Page 9: ...e and avoid creating possible dents or damage Begin exerting carefully modulated downward pressure on the Actuator Handle to take up any lash and eliminate looseness then set the Pointer to indicate 0...

Page 10: ...w Pin alignment As previously slowly and steadily push downward on the Bender Handle continu ing to further bend the workpiece tubing Watch the position of the Pointer on the Degree Wheel carefully as...

Page 11: ...following figures are representative of the average linear amount of tubing required for a given size and the bend radius it will yield 90 for 120 Dies and 180 for 240 Dies Please note the final tubi...

Page 12: ...Hydraulic Pump Motor Check 120 VAC input plug connection Check for tripped circuit breaker The Pump Motor operates on a 15 Amp Minimum circuit Motor Runs Too Slow Develops Low Power Excessive voltage...

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