Dynapac V5100TV Operation & Maintenance Manual Download

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F 2

Maintenance intervals – screed in general

Interval

Maintenance point

Note

10 / daily

100

250

500

1000 / annually

2000 / every 2 years

If necessary

Lubricate tamper/vibration

bearings

Lubricate tamper bearings of ex-

tension parts

Lubricate vibration bearings of ex-

tension parts

Lubricate guide tube bearings

Clean / oil guide tubes

After

work is fin-

ished

Lubricate crowning adjuster

q q

Adjust guide tube play

Check tamper deflector plate play

Adjust tamper deflector plate play

Hydraulic hoses -

Visual inspection

q q

Hydraulic hoses -

Replace hoses

Have screed checked by an expert

Maintenance

Maintenance during the running-in

period

Summary of Contents for V5100TV

Page 1: ...ENANCE Screed Dynapac V5100TV E V6000TV E Type 616 617 Keep for later use in document compartment 4812038290 A5 4812038295 A4 01 0111 Valid for _________________ _________________ _________________ __...

Page 2: ...www atlascopco com...

Page 3: ...Assemblies 2 3 Safety 4 3 1 Remaining risks at the screed 4 4 Technical data 6 4 1 Dimensions 6 4 2 Weights 6 4 3 Adjustment equipment features 7 4 4 Compacting system 7 4 5 Gas heater system V 5100...

Page 4: ...eed heater 17 5 2 Operating the control and monitoring unit 19 Ignition process PLC version 22 5 3 Function of the flame monitoring system 23 5 4 Temperature display setting temperature level 25 5 5 T...

Page 5: ...ide plate V6000 20 4 4 Assembly parts material guide plates 21 5 Adjusting extendable parts 23 5 1 Setting the height of the extendable parts 23 5 2 Adjusting the approach angle of the extendable part...

Page 6: ...sting the ignition burner 15 7 3 Injectors of the gas heater system 15 8 Electric heating system 16 8 1 Check insulation monitoring 16 Insulation faults 17 Adjustment process when exchanging screed ex...

Page 7: ...xample Page B 2 is the second page of chapter B These operating instructions cover various vehicle options Make sure that during op eration and maintenance work the description appropriate to the vehi...

Page 8: ...sible for compliance with the resulting regulations and measures A The following warnings prohibitive symbols and instructive symbols indicate dangers for persons the vehicle and the environment due t...

Page 9: ...esult in fatal or se vere injuries unless the corresponding actions are taken Caution Indication of a possible danger that result in moderate or mi nor injuries unless the corresponding actions are ta...

Page 10: ...tched off Warning on dangerous electrical voltage m All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Warning on suspended loads m Never st...

Page 11: ...V 5 Warning on danger of falling Warning on dangers posed by batteries Warning on hazardous or irritating substances Warning on substances which constitute a fire hazard Warning on gas bottles...

Page 12: ...tart engine drive Maintenance and repair work may only be carried out with the diesel engine shut down Spraying with water is prohibited Extinguishing with water is prohibited Unauthorised maintenance...

Page 13: ...ggles to protect your eyes Wear suitable head protection Wear suitable hearing protection to protect your hearing Wear suitable safety gloves to protect your hands Wear safety shoes to protect your fe...

Page 14: ...Hydraulic oil Diesel fuel Coolant Cleaning liquids must not get into the soil or sewer system during cleaning maintenance and repair work Substances must be caught stored transported and brought to pr...

Page 15: ...c umentation A For example the maintenance instructions of the engine manufac turer m Description depiction applicable when equipped with gas heater m Description depiction applicable when equipped wi...

Page 16: ...cified in the valid regulations and amend ments together with harmonised standards and other valid provisions 3 Guarantee conditions A The guarantee conditions are included in the scope of supply of t...

Page 17: ...ting range of the machine caused by wrong or improper use of the machine defective or missing safety devices use of the machine by untrained uninstructed staff defective or damaged parts incorrect tra...

Page 18: ...he machine includes presence in the danger zone of the machine transporting persons leaving the operator s platform while the machine is operating removing protection or safety devices starting and us...

Page 19: ...e meaning of these operating instructions is defined as any natural or legal person who either uses the paver finisher himself or on whose behalf it is used In special cases e g leasing or renting the...

Page 20: ...A 2...

Page 21: ...The screed is used for laying bitumen materials roll down concrete or lean mixed concrete track laying ballast or unbound mineral aggregates for foundations for paving A The hydraulically extendable...

Page 22: ...ability The angle and the height of the extendable parts in relation to the main screed can be quickly and easily readjusted A These settings the basic settings of the screed in relation to the paver...

Page 23: ...electric screed heater are its tried and tested design problem free handling and maximum possible service friendliness thanks to maintenance free operation Short heating times constant temperatures a...

Page 24: ...g or circulating parts of the screed Keep away from these parts Danger of falling f Never jump on or off the when the vehicle is in motion Only use the access boards and steps provided f Danger of fir...

Page 25: ...rotective clothing required Failure to wear protective clothing or wearing protective clothing in an improper manner can be dangerous to health Ensure that all protective covers and hoods are fitted a...

Page 26: ...0 Basic width 2 55 3 00 m Working width min width with 2 cut off shoes hydraulically extendable to 2 00 5 10 2 50 6 00 m Depth of the bottom plates Main screed extendable parts 380 380 380 380 mm V510...

Page 27: ...4 point spindle adjustment Hinged walkway plate Standard Lubrication system Individual lubrication points and central lubrication system Tamper system Vertical impact tamper Tamper stroke max 4 8 mm T...

Page 28: ...ion per 350 mm extension part Gas consumption per 750 mm extension part Heated side shield 4 48 kg h 0 34 kg h 0 63 kg h 0 16 kg h Fuel liquefied gas Propane gas Burner type Flame band burner Heater c...

Page 29: ...total output Main screed and extendable parts 350mm extension part 750 mm extension part side shields O 18 000 1300 2700 1000 Watt Type of heating Electric heater with heating strips in bottom plates...

Page 30: ...B 10 5 Location of instruction labels and type plates 5 o 4 7 2 1 6 2 4 o 1 3...

Page 31: ...istance from the dan ger area 2 Warning Hot surface Danger of burning Hot surfaces can cause severe injuries Keep your hands at a safe distance from the danger area Use protective clothing or protecti...

Page 32: ...sulation monitoring every day before starting the machine Failure to comply with the daily routine can cause severe or fatal injuries Comply with the information in the opera ting instructions 6 Safet...

Page 33: ...B 13 5 4 Screed type plate 7 Item Designation 1 Screed type 2 Maximum operating weight of the screed 3 Screed number 4 Year of construction 5 Manufacturer 1 2 4 3 5...

Page 34: ...B 14...

Page 35: ...n parts of the screed to the basic width and remove all extension parts that may have been attached Remove all loose and protruding parts side shields remote controls etc When transporting under a spe...

Page 36: ...nd the dimensions of the screed refer to Chapter B section Tech nical data 2 1 Transportation by crane Attach the hooks to the attachment points 1 2 provided for this purpose Use the securing points 3...

Page 37: ...C 3 2 1 4 3...

Page 38: ...C 4...

Page 39: ...ersons Ensure that all protective devices and covers are available and appropriately se cured Immediately rectify damage which as been ascertained Operation must not be continued when the vehicle is d...

Page 40: ...xtension parts actuate the switch 1 on the remote controls installed on the right hand and the left hand side of the screed o Paver finishers equipped with PLC system Buttons 1a The screed hazard warn...

Page 41: ...D 3 A pointer 2 and a scale 3 from which the extended width can be read off can be found on each of the ex tendable parts 2 3...

Page 42: ...ncy number of strokes per minute is set using the rota ry regulator 6 Range of adjustment 1560 rpm 26 strokes per second Adjusting the vibration The vibration function is switched on and off using the...

Page 43: ...tting menu see paver finisher operating in structions Range of adjustment 1560 rpm 26 strokes per second Adjusting the vibration The vibration function is switched on and off using the button 9 on the...

Page 44: ...gram of the gas supply system Item Designation 1 Gas bottles 2 Bottle valves 3 Pressure reducer with pressure gauge 4 Hose break safety devices 5 Hose connections 6 Pipe connections 7 Flame band burne...

Page 45: ...ided for this purpose on the screed and must be secured us ing the supplied strap retainers The bottles must be fixed in position so that they cannot turn around their longitudinal axis even while the...

Page 46: ...bottle valves and screw onto the rear of the bottle bracket Check whether the quick action valves are closed Check that the bottle valves 21 are properly closed Install the gas hoses with the pressur...

Page 47: ...sing the hose break safety device 20 Open the quick action valves A The following sequence must be ad hered to in order to guarantee a malfunc tion free ignition and heating phase 1 Place screed on th...

Page 48: ...w pressure reducer onto the available mounting bracket f Gas bottles that are full or not completely emptied are under pressure Therefore make sure that bottles with their protective valve caps remove...

Page 49: ...D 11 4 Screed heater conventional version 4 1 Switch cabinet for screed heater 1 0 Flamefault 3 1 2 4 Flamefault Flamefault Flamefault 30 31 32 34 33 35 36...

Page 50: ...ter OFF button This closes the non return valves for the gas supply to the burners and switches off the electronic ignition system and the flame monitoring sys tem 32 Operating display green heater ON...

Page 51: ...valves for the gas supply to the burners activates the electronic ignition sys tem causing the gas to be automat ically ignited by the spark plugs and controlled by the flame monitoring system A Indic...

Page 52: ...unction display red 36 Right extendable part malfunction display red 37 Ignition boxes on the individual screeds 38 Red indicator lamp on the ignition box in the corresponding screed 39 Yellow indicat...

Page 53: ...three start ups the cause of the malfunction has to be eliminated before starting again When the flame is correct the screed is heated until the temperature sensors in the individual screeds interrup...

Page 54: ...ch 31 in the switch cabinet Close the quick action valves and both bottle valves m If these valves are not closed there is a danger of fire and explosion due to the possible escape of uncombusted gas...

Page 55: ...D 17 5 Screed heater PLC version 5 1 Switch cabinet for screed heater 40 42 41 43 44...

Page 56: ...ating the heating system setting and monitoring the set tem perature 41 Left middle section malfunction display red 42 Left extendable part malfunction display red 43 Right middle section malfunction...

Page 57: ...D 19 5 2 Operating the control and monitoring unit 45 46 55 47 48 49 50 53 54 51 52...

Page 58: ...itch between standby off standby on 51 Screed section display A Displays the selected screed section The temperature of the selected screed section is shown in display 52 A If no button has been press...

Page 59: ...54 Heater status display A Indicator lamps 1 4 for the individual screed section heaters light up if the corresponding heater circuit is engaged A The lamps flash when the controller requests heating...

Page 60: ...in the switch cabinet this opens the electromagnetic non re turn valves for the gas supply to the burners activates the electronic ignition sys tem causing the gas to be automat ically ignited by the...

Page 61: ...malfunction display red 58 Right middle section malfunction display red 59 Right extendable part malfunction display red 60 Ignition boxes on the individual screeds 61 Red indicator lamp on the ignit...

Page 62: ...of the malfunction has to be eliminated before starting again When the flame is correct the screed is heated until the temperature sensors in the individual screeds interrupt the heating process Durin...

Page 63: ...48 to show the current nominal temperature on the display 52 According to the desired adjustment press button 47 or 48 to change the nom inal temperature A Adjustment is carried out in 5 C steps The m...

Page 64: ...is achieved in an actively heated section the control system switches these sec tions off and activates those with the lowest temperature It is possible to heat the following sections together in this...

Page 65: ...ogramme A warning signal is additionally sounded The warning signal is acknowledged with the minus button 48 After pressing the Enter button an error code is shown on the display 52 A On selection of...

Page 66: ...ctive Check sensor the controller operates in the emergency programme Warning lamp 53 3 lights up Sensor F3 defective Check sensor the controller operates in the emergency programme Warning lamp 53 4...

Page 67: ...ired Press the on off button 50 in the switch cabinet Close the quick action valves and both bottle valves m If these valves are not closed there is a danger of fire and explosion due to the possible...

Page 68: ...e electric heater 6 1 Switch cabinet for screed heater A The configuration of individual elements may vary slightly 91 89 90 81 94 93 77 78 75 79 80 82 4 x 230 V 97 96 98 99 70 71 72 74 83 84 92 95 85...

Page 69: ...On Off sockets 29 30 86 Circuit breaker for sockets 27 28 87 Circuit breaker for sockets 29 30 88 Circuit breaker for electrically heated side shield 89 Socket heater for main screed on left 90 Socke...

Page 70: ...D 32 6 2 Operating the control and monitoring unit 100 101 110 102 103 104 105 108 109 106 107...

Page 71: ...nge 105 Standby A To switch between standby off standby on 106 Screed section display A Displays the selected screed section The temperature of the selected screed section is shown in display 8 A If n...

Page 72: ...eater status display A Indicator lamps 1 4 for the individual screed section heaters light up if the corresponding heater circuit is engaged A The lamps flash when the controller requests heating for...

Page 73: ...g con nections The heating system can be operated in an energy saving mode in which not all heating sections are active at the same time In the event of sensor failure the heater can continue to be op...

Page 74: ...re regulation Whenever the nominal tempera ture is achieved in an actively heated section the control system switches these sec tions off and activates those with the lowest temperature It is possible...

Page 75: ...ay be undertaken with the screed and external consumers may be used If the insulation fault indicator lamp dis plays a fault even before the test button is pressed or if no fault is displayed during t...

Page 76: ...ed out If the indicator lamp goes out the switches of the heater and external equipment can be switched back to ON one after another until a message again appears and the system is shut down The equip...

Page 77: ...s activated and the heating process begins During the heating process the individu al screed section heaters indicator lamps 79 81 and the status displays 109 of the control and monitoring unit light...

Page 78: ...show the current nominal temperature on the display 107 According to the desired adjustment press button 102 or 103 to change the nominal temperature A Adjustment is carried out in 5 C steps The maxim...

Page 79: ...amme A warning signal is additionally sounded The warning signal is acknowledged with the minus button 103 After pressing the Enter button an error code is shown on the display 5 A On selection of a f...

Page 80: ...ctive Check sensor the controller operates in the emergency programme Warning lamp 3 lights up Sensor F3 defective Check sensor the controller operates in the emergency programme Warning lamp 4 lights...

Page 81: ...has been completed or when the heater is no longer required Switch off the electrically heated side shields o ON OFF switch 83 Switch on the control and monitoring unit ON OFF switch 105 Switch off ON...

Page 82: ...play in the mechanical screed link suspension paver finisher speed is too high augers are overloaded changing material pressure against the screed Wavy surface long waves change in the material temper...

Page 83: ...e worn or warped paver finisher speed is too high Layer composi tion inconsistent material temperature change in the material temperature moisture on the foundation demixing wrong material composition...

Page 84: ...al temperature change in the material temperature wrong layer height for maximum grain size incorrect installation of the grade control vibration is too slow screed is not operated in the floating pos...

Page 85: ...lve if neces sary repair and adjust the valve Leak in the suction line of the pump Seal or replace the connec tions Tighten or replace the hose clamps Oil filter is soiled Clean the filter if necessar...

Page 86: ...D 48...

Page 87: ...ured by mechanical means f When connecting or disconnecting hydraulic hoses and when working on the hydrau lic system hot hydraulic fluid may spurt out at high pressure Switch off the engine and depre...

Page 88: ...e required attaching points 2 on the screed Insert bolts 3 and secure with the rel evant retaining rings Guide cable heads 4 via the required attaching points 5 on the screed Insert bolts 6 and secure...

Page 89: ...re the side shields to the screed with the assembly parts provided 1 Secure the front mounting bracket 2 in the top position with the cotter pin 3 Attach the lower section of the side shield 4 to the...

Page 90: ...angle bracket 2 against the in side of the extendable part and fasten to the screed using the provided assembly parts 3 A Do not screw the assembly parts of the hinge and angle bracket 3 tight until...

Page 91: ...e chains of the upper part A When swivelling the side shields in a journal 7 engages on a support surface 8 of the extendable screed part and simplifies installation Screw side shield upper part and s...

Page 92: ...E 6 Transport position 5 4 6 9 12 10 11 14 15 15 14 13...

Page 93: ...other dismantle assembly parts 9 Fit the lower part of the side shield 6 back in position again correctly Swivel walkway plates on left and right and secure with springs 10 in eyelet hole 11 Swivel fi...

Page 94: ...ort angle Knob 2 in bottom position Adjust ment of the height 2 4 Mounting the edge compactor The side shields are divided so that in stead of the bottom normal vertical edge compactor 1 various other...

Page 95: ...widths can be set via the different support options 4 2 6 Fitting the height sensing device Fit the sensor arm to the required side of the machine Place the holder 1 on the corre sponding journal 2 o...

Page 96: ...eed Operate ratchet lever 2 until the desired crowning is set Check the set angle against the scale 3 If necessary switch the adjustment angle at the drive pin 4 A A hydraulic crowning adjuster is ava...

Page 97: ...or using the locking clips on the socket PLC electronics Additionally establish plug connection 2 A Always seal unused connectors and sockets with the relevant protective caps On the side of the scree...

Page 98: ...inet Connect the connectors for the indi vidual heater circuits 1 to the rele vant sockets Secure the positioned connector using the locking clips on the socket Insert temperature sensor connectors 2...

Page 99: ...V5100 3 1 Expansion extension parts 350 750 750 350 750 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 2 55 3 25 5 8 m 2 55 5 1 m 4 05 6 6 m 4 75 7 3 m 5 55 8 1 m 750 8 5 9 0 750 6 25 8 8 m 750 350 B B B...

Page 100: ...onnection shafts Vibration 2a Article No 614217500 2 Connection shafts Tamper 2b Article No 614217600 2 Clutch crown wheel 3 Article No 4749400265 8 8 Assembly parts for screed extension parts Assembl...

Page 101: ...e plate is inserted a support must be attached 3 55 5 1 m 500 1000 1000 Required material guide plates per side 4 55 5 8 m 1000 4 55 6 6 m 1000 5 55 7 3 m 500 1000 7 55 8 8 m 500 1000 1000 6 55 8 1 m...

Page 102: ...rt No 4749901809 6b 2 x bushes Art No 4730010815 6c 1 x washer Art No 4749900550 6d 2 Height adjustment for material guide plate 7 1 x hex bolt Art No D938165878 7a 1 x cheese head screw Art No 470057...

Page 103: ...E 17 Assembly description extension parts material guide plates side shields 6a 6b 6c 7a 7b 7c 7a 7b 7c 6a 6b 6c 4a 4b 8a 8b 8c 8a 8b 8c 8a 8d 6a 6d 4a 4b 5a 5b 5b 5c 1a 1b 3 2a 2B 3...

Page 104: ...000 4 1 Expansion extension parts 4 5 7 5 m 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 3 0 9 5 3 0 6 0 m 3 7 6 7 m 4 5 7 5 m 5 2 8 2 m 6 0 9 0 m 750 350 750 750 750 350 10 0 6 7 9 7 m 750 750 350 A A...

Page 105: ...onnection shafts Vibration 2a Article No 614217500 2 Connection shafts Tamper 2b Article No 614217600 2 Clutch crown wheel 3 Article No 4749400265 8 8 Assembly parts for screed extension parts Assembl...

Page 106: ...e is inserted a support must be attached I II I II 1000 1000 500 1000 1000 1000 500 1000 500 4 0 6 0 m 500 1000 Required material guide plates per side 6 0 6 7 m 6 0 7 5 m 7 0 8 2 m 1000 8 0 9 7 m 500...

Page 107: ...t No 4749901809 6b 2 x bushes Art No 4730010815 6c 1 x washer Art No 4749900550 6d 2 Height adjustment for material guide plate 7 1 x hex bolts Art No D938165878 7a 1 x cheese head screw Art No 470057...

Page 108: ...E 22 Assembly description extension parts material guide plates side shields 6a 6b 6c 7a 7b 7c 7a 7b 7c 6a 6b 6c 4a 4b 8a 8b 8c 8a 8b 8c 8a 8d 6a 6d 4a 4b 5a 5b 5b 5c 1a 1b 3 2a 2B 3...

Page 109: ...justed in relation to the main screed with a ratchet are located on each extenda ble part The extendable parts are adjusted at the factors in such a way that they are 3 mm higher on the inner and oute...

Page 110: ...dle sections if required Loosen cheese head screws 1 and remove locking plate 2 Loosen lock nut 3 Turn adjusting nut 4 with an open end wrench Spindle 5 must not also turn Turning clockwise increases...

Page 111: ...her the following working steps must be carried out 1 Place extension parts next to the screed on squared timbers 2 Remove paint and dirt from the contact surfaces between the extension parts and exte...

Page 112: ...8 is inserted into each of the coupling halves 10 The tamper of the extension parts is driven as in the case of vibration via one shaft each with quick action coupling 9 The tamper frames of the exten...

Page 113: ...age prior to use and if any de fects are found must be immediately replaced with new hoses The connections can be easily estab lished by means of quick action cou plers 1 f Danger of fire and explosio...

Page 114: ...ontrol cable to the neighbouring screed section can be found on the upper side of the distribution box Open the retaining tab 3 and protec tive cover 4 plug in cable between extension part and neighbo...

Page 115: ...ditions during use the height of the extension parts can be adjusted Loosen mounting screws 1 Loosen lock nuts 2 Set to the desired height using adjust ing screws 3 Turning clockwise raises extension...

Page 116: ...lates Pre assemble material guide plates using screws 1 do not tighten screws Set material guide plates approx 1 cm higher than the sliding plates 2 Set height using adjusting screw 3 then lock with n...

Page 117: ...E 31 6 6 Material guide plate brace 1 2 3 3 4 6 5 7 9 8 10 11 II I 4...

Page 118: ...pin 7 If brace I and brace II are used together Remove the retaining pin 8 and spring cotter pin 9 and pull brace II 10 out until it can be secured at the front bracket Secure brace II at an aligning...

Page 119: ...E 33 m When setting the brace tube to compres sive stress the spindles on both sides may be unscrewed a maximum of 45 mm Abstreb_614_615_5 wmf Max 45 mm Max 45 mm...

Page 120: ...screws 1 of the tamper bearing brackets Loosen screw 2 Turn screw 3 clockwise until the de sired setting is achieved After making the adjustment retighten screw 2 under all circumstances Tighten the m...

Page 121: ...tamper deflector plate If readjustment is required loosen the nut 4 and the slotted nut 5 Adjust play by turning the support tube 6 Screw it in to increase the gap Screw it out to reduce the gap Firm...

Page 122: ...nisher The engine remains in operation 3 Lower the screed hydraulically 4 P equipment Set the lever of the switch box to the zero position 5 Bring the screed to the floating position see operating ins...

Page 123: ...levelling cylinders until both pointers are located approx 1 cm below the zero mark 10 Loosen the lock nuts 5 at both spin dles 4 and turn the spindles so that the bolts 6 are stress free i e can eas...

Page 124: ...plates can be pulled from their mounted latch and can be stored in the folded up position at their support points The hinged walkway plate should only be folded up under the following operating con d...

Page 125: ...electrical systems with medium levels of voltage e g the screed heating system must only ever be carried out by specialist electricians or persons instructed in electrical engineering work and only us...

Page 126: ...parts q Lubricate vibration bearings of ex tension parts q Lubricate guide tube bearings q Clean oil guide tubes After work is fin ished q Lubricate crowning adjuster q q Adjust guide tube play q Chec...

Page 127: ...nterval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Check the spark plugs q q Replace the spark plugs q Have gas system checked by an expert Maintenance...

Page 128: ...ce work required for the paver finisher refer to the operating instructions for the paver finisher Item Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary...

Page 129: ...Lubrication points 5 1 Tamper and vibration bearings 5x 1 2 3 1x 1 2 1 2 750 3 4 4 1 2 1 2 A With optional operation of a central lubrication system manual lubrication of the main screed is omitted 3...

Page 130: ...F 6 5 2 Guide tubes 1 1 2 2 2x 1 2...

Page 131: ...thus the play of the guides as low as possible any dirt on the guide elements must be removed Always keep the tubes clean After daily work has been terminated clean the tubes using a piece of cloth a...

Page 132: ...F 8 5 3 Other lubricating and maintenance points 2 1 A Grease the chains of the crowning adjuster with a brush or spray on grease 2x 1 2...

Page 133: ...ble parts Adjustment of guide tube play Bush 1 is fixed with nut 2 to the screed Conical bush 4 can be adjusted with adjusting nut 3 Play free operation is given at about 90 Nm A The special hook type...

Page 134: ...F 10 6 2 Cleaning the screed Emptying the tamper compartment 1 1 2 2 2a 1a 1a 3 4 3 4...

Page 135: ...or plates 1 2 of the screed parts can be loosened Loosen nut 3 Loosen screw plug 4 a few turns at slot m Ensure that the screw plug slot is positioned horizontally Allow the tamper to run at low speed...

Page 136: ...ary See chapter E 6 4 Hydraulic hoses Specifically check the condition of the hydraulic hoses Immediately replace any damaged hoses f Ageing hoses become porous and may burst Danger of accidents A A n...

Page 137: ...F 13 7 Gas system The gas system consists of the following main components Ignition burner 1 Spark plug 2 1 2...

Page 138: ...k plugs Remove the spark plug insert from the screed body Check Is there any visible damage to the in sulator of the centre contact A The correct electrode gap calculated from dimensions A and B is 4...

Page 139: ...rities in the propane gas may soil the filter In this case unscrew the screwed fitting 3 and then the gas nozzle 4 The filter is connected with the gas nozzle Care fully clean the filter using air m N...

Page 140: ...ssfully work may be undertaken with the screed and external consumers may be used If the insulation fault indicator lamp dis plays a fault even before the test button is pressed or if no fault is disp...

Page 141: ...ed out If the indicator lamp goes out the switches of the heating system and external equipment can be switched back to ON one after another until a message again appears and the system is shut down T...

Page 142: ...xtended The tolerances between the screed and cyl inder stroke are compensated with the adjusting nut 1 in the plate The nut rests directly against the piston rod 2 The piston rod is secured to the nu...

Page 143: ...F 19 9 Lubricants m Use only the lubricants listed below or comparable qualities of well known brands Dynapac high temperature grease...

Page 144: ...n the switch cabinet of the screed heater A Fuses B Relays 9 35 1 2 3 4 5 6 7 8 9 10 11 12 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 10 11 12 13 14 15 16 17 18 19 20 21 22 2...

Page 145: ...nnection box 5 F8 Left remote control connection box 5 F9 Right left side board ignition system 5 F10 Left middle section ignition box 5 F11 Right middle section ignition box 5 F12 Left adjustable sec...

Page 146: ...abinet of the screed heater A Fuses 9 35 1 2 3 4 5 6 7 8 9 10 11 12 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30...

Page 147: ...sensor 5 F5 Crowning sensor slope control sensor 3 F6 Heater control system output 10 F7 Left remote control connection box 5 F8 Right remote control connection box 5 F9 Right left side board ignitio...

Page 148: ...ut 5 F4 Vibration sensor tamper sensor 5 F5 Crowning sensor slope control sensor 3 F6 Spare 10 F7 Left remote control connection box 5 F8 Right remote control connection box 5 9 35 1 2 3 4 5 6 7 8 9 1...

Page 149: ...F 25 Fuses in the control unit of the screed heater Fuses B B Fuses F A F10 Heater control system 1 F11 Emergency stop 3 B...

Page 150: ...F 26...

Page 151: ...lets if you encounter any operational problems or have enquiries about spare parts Our trained specialist staff will ensure that you receive prompt attention and repairs in the event of any ac cident...

Page 152: ...www atlascopco com...

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Dynapac V5100TV, Operation & Maintenance Manual

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