Dynapac F1000W T4f Operation & Maintenance Manual Download Page 191

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D 4.0 26

Malfunction

Cause:

Remedy

Traction does not

work

Traction drive fuse

defective

Replace

(Fuse holder is on the operating

panel)

Power supply is interrupted

Check potentiometer, cables,

connectors; replace if necessary

Traction drive monitoring

defective

Replace

Electro-hydraulic servo unit

of the pump is defective

Replace the servo unit

Insufficient supply pressure

Check and adjust if necessary

Check the suction filter; replace

the supply pump and the filter if

necessary

Drive shaft at hydraulic

pumps or engine is broken

Replace pump or engine

Irregular engine

speed, engine stop

function does not

work

Fuel level too low

Check the fuel level; refill fuel if

necessary

Fuse for ”engine speed

control” defective

Replace

(fuse strip on the operating

panel)

Defective power supply

cables (cables broken or

short-circuits)

Check potentiometer, cables,

connectors; replace if necessary

Summary of Contents for F1000W T4f

Page 1: ...F1000W T4f Edit 2 April 2016 4812247169 A4 4812247170 A5 OPERATION MAINTENANCE Paver Finisher EN Keep for later use in document compartment Valid for...

Page 2: ...www G QDSDF com...

Page 3: ...circle 8 4 5 Weights F1000W 9 4 6 Performance data 9 4 7 Traction drive chassis 10 4 8 Engine 10 4 9 Hydraulic systemOperator stations 10 4 10 Electrical system 10 4 11 Operator stations 11 4 12 Mate...

Page 4: ...Keys 2 Brightness Contrast Adjustment 3 Main Menu Start Menu 3 Main Menu Basic Setup 4 Main Menu Basic Setup Time Date 5 Main Menu Basic Setup Language 5 Main Menu Basic Setup Units 6 Main Menu Diagno...

Page 5: ...1 Preparation of operation 1 Required equipment and tools 1 Before starting work in the morning or when starting paving 2 Checklist for the machine operator 2 1 1 Starting the paver 5 Before starting...

Page 6: ...and auger sensor control 8 4 4 Left hand conveyor sensor control 9 4 5 Left hand auger sensor control 9 4 6 Auger Chart 10 F1 0 Maintenance 1 1 Notes regarding safety 1 F2 1 Maintenance Overview 1 1 M...

Page 7: ...ntenance 4 Hydraulic oil tank 1 4 Suction return flow hydraulic filter 2 6 Venting the filter 7 High pressure filter 3 8 Pump distribution gear 4 9 Hydraulic hoses 5 11 F7 1 Maintenance Travel Drive S...

Page 8: ...Maintenance intervals 2 2 General observation 3 3 Check performed by a specialist 3 4 Cleaning 4 5 Preservation for storage of paver 5 5 1 Downtime up to 6 months 5 5 2 Downtime between 6 months and...

Page 9: ...ty damage if the warning is ignored Warning is used to indicate the presence of a hazard which can cause severe personal injury death or extensive property damage if the warning is ignored Caution is...

Page 10: ...V 2 Dynapac China Compaction Paving Equipment Co Ltd No 38 QuanWang Road WuQing High Tech Industrial Park Commerce City CO 80022 301700 Tianjin China www dynapac com...

Page 11: ...g any part of a paving machine it is important that the individual knows how the components move and are controlled by the hydraulic system compo nents including the respective control circuits Before...

Page 12: ...d off Attention electric voltage All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Attention suspended load Never stand under suspended loa...

Page 13: ...njury or death Caution hazardous batteries Combustible gas can cause severe burns blindness or death Keep sparks and open flame away from batteries Caution materials harmful to health and irritating s...

Page 14: ...e drive Maintenance and repair can be carried out only with the Diesel en gine turned off Do not spray with water Do not extinguish with water Unskilled maintenance is prohibited Maintenance can be pe...

Page 15: ...e these specifications Protect your eyes with goggles Wear appropriate head protection Protect your hearing with appropriate ear mufflers Protect your feet with safety footwear Always wear tight confo...

Page 16: ...such as lubricants oils grease hydraulic oil gas oil coolant detergents may not enter the soil or the sewer system These materials shall be collected stored transported in the correct containers unti...

Page 17: ...urther instructions Observe the manufacturer s and other instructions i e the maintenance instructions from the engine manufacturer Indicates a bottled gas heated design indicates an electrically heat...

Page 18: ...V 10...

Page 19: ...within the meaning of the present operating instructions is defined as any natural or legal person who either uses the paver himself or on whose behalf it is used In special cases i e leasing or renti...

Page 20: ......

Page 21: ...Application The Dynapac F1000W is a rubber tire fitted paver finisher that is used for laying bituminous mixed ma terial roll down or lean mixed concrete track laying ballast and unbound mineral aggre...

Page 22: ...dard Rear wheels 8 Standard Levelling cylinder for paving thickness 9 Standard Traction arm guide 10 Standard Traction roller 11 Standard Screed lifing arm 12 Standard Auger 13 Standard Screed 14 Stan...

Page 23: ...recision The continuously adjustable hydrostatic traction drive allows the speed of the paver to be matched to all work conditions The operation of the paver includes the automatic material handling s...

Page 24: ...tem also drives the generator needed to heat materials to prevent the material from sticking to the screed plate All power on the paver comes from hydraulics Propel drive The closed loop propel drive...

Page 25: ...d extension of augers ensure an optimum variety of a wide range of paving thicknesses and widths Auger height is regulated at the operating panel and moved by means of hydraulic cylinders Auger segmen...

Page 26: ...marked in red there may be a risk of pulling in or crushing during normal operation caused by rotating and conveying elements or by components in motion The Danger Zones for the paver are illustrated...

Page 27: ...B 7 4 Technical data standard configuration 4 1 Dimensions all dimensions in inches Carlson EZ IV For screed technical data refer to the screed operating instructions...

Page 28: ...inclination which is above the specified limit value please consult the customer service department for your machine 4 3 Permissible approach angle 4 4 Turning circle Turning radius 1st 2nd 3rd gears...

Page 29: ...0 lbs 13608 kg 4 6 Performance data Screed used Basic width without cut off shoes Minimum paving width with cut off shoe Continuously hydraulically adjustable up to Maximum working widths with extensi...

Page 30: ...IV Final Version 6 cylinder diesel engine water cooled Performance 222 hp 1800rpm 225 hp 2000rpm Fuel tank capacity 2 tanks 49 Gal 185 lt each Hydraulic pressure supply source Hydraulic pumps via dist...

Page 31: ...perating substances see chapter F Control consoles Dual swing out operation stations Volume approx 207ft3 5 86m3 Minimum inlet height center 38 5 in 978mm Conveyor type Dual independent slat conveyor...

Page 32: ...B 12 5 Location of instruction labels and identification plates 1 2 5 8 4 6 7 15 10 12 5 6 Manuals are located behind operator seat 14 6 3 9...

Page 33: ...ilure to follow the in structions or heed the warnings could result in injury or death Contact your Dynapac dealer for replacement of manuals Proper care is your personal responsibility 3 Warning Keep...

Page 34: ...cause burns or per sonal injury Do not come into contact with hot parts or components Wear protective clothing or protective equip ment 10 Wear ear protection when using the machine Hearing damage cou...

Page 35: ...el fuel only 15 Warning Crush area Keep a safe distance when machine is running or moving Do not work in this area when the machine turns or ma chine parts move Crushing can cause severe injury or dea...

Page 36: ...ype 3 Mass of the base machine with all standard equipment kg 4 Paver rated power kW 5 Year of manufacturing 6 Product identification number PIN The Identification Label is located at the rear of the...

Page 37: ...ing to the 2000 14 EC and ISO 3744 Sound pressure level at the operator s position at the height of the head LH Console RH Console LAF 83 9 dB A 83 dB A Sound capacity level LWA 102 dB A Sound pressur...

Page 38: ...g surface with a radius of 52 5 ft 16 m The machine was at the center The measuring points had been assigned the following coordinates Measuring points 2 4 6 8 Measuring points 10 12 Co ordinates X Y...

Page 39: ...B 19...

Page 40: ...nd engage the latch Check that the clamping device for the auger crossbeam is fastened and that the tel escopic tube cannot slide out see chapter E section 2 5 Pack all parts that are not permanently...

Page 41: ...in this position The driving lights must be properly adjusted Only attachments and extension parts may be transported in the hopper no material If necessary the operator must be assisted by a second...

Page 42: ...on an incline Attachment and loading equipment must meet the federal state and local safety reg ulations The weight of the paver finisher must be taken into consideration when selecting the attachment...

Page 43: ...4 Transport on Low Bed Trailers 7 4 1 10 12 8 2 9 5 11...

Page 44: ...d 5 Retract the screed to the basic width of the paver 6 Engage both screed transport safeguards 7 Lift the auger 8 Turn the range shift selector to zero 9 Turn the travel speed preselecting regulator...

Page 45: ...n blocks on the low bed trailer Turn the switch off Attach and secure the protective hood to protect the operating panel 2 3 Secure the paver finisher to the low bed trailer Use only proper and permit...

Page 46: ...xhaust extension pipe up and secure it Lift the screed to the transport position Start the engine and drive from the trailer at a low speed Park the paver in a secure spot lower the screed and switch...

Page 47: ...basic widths also remove any attached side plates 3 1 Preparations Prepare the paver for transportation see chapter D Remove all overlaying or loose parts from paver and screed see also Operating ins...

Page 48: ...9 Transport Preparation 7 4 1 10 12 8 2 9 5 11...

Page 49: ...Retract the screed to the basic width of the paver finisher 6 Engage both screed transport safeguards 7 Lift the auger 8 Turn the range shift selector to zero 9 Turn the travel speed preselecting regu...

Page 50: ...11 3 2 Driving mode 3 1 2...

Page 51: ...the emergency stop button when a dangerous situation arises Item Operation 1 Turn the selector to position 3 2 Turn the preselecting regulator to its maxi mum point 3 Use the drive lever to regulate t...

Page 52: ...t prevention regulations The vehicle s center of gravity is dependent on the mounted screed Four lifting eyes 1 2 are provided for loading the vehicle with a crane Depending on the type of screed used...

Page 53: ...e chapters E and D Attach lifting gear to the four attachment points 1 2 The max permissible attachment point load is Attachment point 1 20 000 lbs 9071 9 kg each for a total of 40 000 lbs 18144 kg At...

Page 54: ...ntly secured against accidental rolling or is already properly connected to the towing vehicle Pull the Handle A and turn the handle 90 and release Handle A to the DOWN position Pump the Handle B of t...

Page 55: ...nd take it with you do not hide them some where on the machine Protect the operating panel with the dust cover and lock it Store loose parts and accessories in a safe place 1 Do not turn the main swit...

Page 56: ...lways make sure during operation that no one is endangered by the machine Ensure that all protective covers and hoods are fitted and secured accordingly When damage is detected eliminate it immediatel...

Page 57: ...D 1 1 2 2 Controls 2 1 Operating panel Left Hand Operator s Panel Right Hand Operator s Panel C D 1 A B 3 E 2 1 C D B A 3 E 2...

Page 58: ...o drive units NOTE Use the turn signals when turning For precise adjustment see Straight ahead travel trimming 2 Console lights Illuminates the instrument panels when the work lights are switched on 3...

Page 59: ...D 1 1 4 PANEL A 10 14 11 12 15 14 11 12 15 Right Hand Operator s Panel Left Hand Operator s Panel...

Page 60: ...t its stop NOTE The speed level is preset with the Travel drive engine pre selector switch 14 Truck hitch Opening and closing the truck hitch device at the front of the paver Toggle switch function To...

Page 61: ...D 1 1 6 PANEL B 26 21 22 30 20 Left Hand Operator s Panel Right Hand Operator s Panel 23 30 29 22 27 26 25 24 21 20...

Page 62: ...hen the drive lever is out of neutral and in the forward position 21 Preselector switch travel drive engine fast slow To preselect the desired speed level Switch setting 0 Preselected vehicle speed 0...

Page 63: ...D 1 1 8 PANEL B 26 21 22 30 20 Left Hand Operator s Panel Right Hand Operator s Panel 23 30 29 22 27 26 25 24 21 20...

Page 64: ...ls are high enough to allow regeneration The diesel particulate filter LED lo cated on Panel E will be lit either static or blinking throughout the regeneration process Refer to Item 56 for more infor...

Page 65: ...D 1 1 10 PANEL B 26 21 22 30 20 Left Hand Operator s Panel Right Hand Operator s Panel 23 30 29 22 27 26 25 24 21 20...

Page 66: ...elect the primary activated operating panel Toggle switch function To avoid operator errors only one operating panel be activated at any one time Toggle the switch left Left operating panel active Tog...

Page 67: ...D 1 1 12 PANEL C 46 45 47 48 43 44 41 42 40 49...

Page 68: ...the operator Conveyor OFF Toggle the switch back toward the operator Conveyor is at 100 feed capacity 42 Right conveyor OFF max output Overrides the conveyor function in automatic mode Toggle switch f...

Page 69: ...D 1 1 14 PANEL C 46 45 47 48 43 44 41 42 40 49...

Page 70: ...s between AUTOMATIC and MANUAL operating modes for the con veyor auger The left switch operates the left auger and conveyor while the right switch oprates the right auger and conveyor Toggle switch fu...

Page 71: ...D 1 1 16 PANEL C 46 45 47 48 43 44 41 42 40 49...

Page 72: ...forward away from the operator Raise auger Toggle the switch back toward the operator Lower auger Toggle both switches raise lower left right auger at the same time to keep the auger crossbeam level D...

Page 73: ...D 1 1 18 PANEL D 53 54 55 51 50 52 53 52 51 50...

Page 74: ...xtend retract right screed exten sion Hydraulically retracted and extended the right extendable part of the screed Toggle switch function Toggle the switch left Retract screed extension Toggle the swi...

Page 75: ...D 1 1 20 PANEL D 53 54 55 51 50 52 53 52 51 50...

Page 76: ...erator Lower the screed and switch to floating position During paving the screed must always be in its floating posi tion This also applies to intermediate stops and truck changes As soon as the float...

Page 77: ...D 1 1 22 PANEL D 53 54 55 51 50 52 53 52 51 50...

Page 78: ...r leveling cylinder Do not raise or lower the leveling cylinder until all equipment and persons are clear of the machine 55 Right leveling cylinder To manually extend and retract the leveling cylinder...

Page 79: ...D 1 1 24 PANEL E 59 56 57 58...

Page 80: ...an extremely hot po cess and could easily ignite combustible materials The diesel particulate filter may require servicing with prolonged use of the regeneration inhibit function If regeneration isn t...

Page 81: ...D 1 1 26 PANEL E 59 56 57 58...

Page 82: ...combustible materials The diesel particulate filter may require servicing with prolonged use of this function H53 DEF Indicator Symbol and title Symbol description Additional information Diesel exhau...

Page 83: ...D 1 1 28 3 Auxiliary functions 61 63 62...

Page 84: ...system ON OFF Activates the Release Agent fluid spraying system Toggle the switch up Turns on the sprayer Toggle the switch down Turns off the sprayer To prevent the battery from being drained switch...

Page 85: ...le and various overall functions B RIGHT remote control Controls certain functions on the right hand side of the vehi cle and various overall functions C LEFT handset Removable handset for controlling...

Page 86: ...remote control 70 80 78 82 71 84 88 90 91 92 93 94 70 73 75 77 71 87 89 90 91 92 93 95 86 72 74 76 81 79 83 85 The left remote controls the left auger and conveyor The right remote controls the right...

Page 87: ...rial is sensed is 10 of its highest possible speed Knob function Turn the knob clockwise to raise the speed Turn the knob counter clockwise to lower the speed 74 Left conveyor pile height Manually adj...

Page 88: ...33 70 80 78 82 71 84 88 90 92 93 94 70 73 75 77 71 87 89 90 91 92 93 95 86 72 74 76 81 79 83 85 The left remote controls the left auger and conveyor The right remote controls the right auger and conv...

Page 89: ...uger 100 feed capacity 80 Left conveyor OFF max output Overrides the conveyor function in automatic mode Toggle switch function Toggle the switch forward away from the operator Conveyor OFF Toggle the...

Page 90: ...35 70 80 78 82 71 84 88 90 91 93 94 70 73 75 77 71 87 89 90 91 92 93 95 86 72 74 76 81 79 83 85 The left remote controls the left auger and conveyor The right remote controls the right auger and conve...

Page 91: ...t and per sons are clear of the machine 86 Left hydraulic tunnel extention retract op tion Controls the tunnel extension Toggle swtich function Toggle the switch outward away from the screed Extends t...

Page 92: ...37 70 80 78 82 71 84 88 90 91 92 93 94 70 73 75 77 71 87 89 90 91 92 93 95 86 72 74 76 81 79 83 85 The left remote controls the left auger and conveyor The right remote controls the right auger and co...

Page 93: ...e toggle switch ensure that equipment and per sons are clear of the machine 92 Raise lower extension scope Hydraulically raises and lowers the extension slope Toggle switch function Toggle the switch...

Page 94: ...39 70 80 78 82 71 84 88 90 91 92 93 94 70 73 75 77 71 87 89 90 91 92 93 95 86 72 74 76 81 79 83 85 The left remote controls the left auger and conveyor The right remote controls the right auger and co...

Page 95: ...Retract screed extension Before operating the toggle switch ensure that equipment and per sons are clear of the machine 95 Extend retract right screed extension To hydraulically retract and extend th...

Page 96: ...D 1 1 41 Left right handset 100 102 104 106 101 103 105 107...

Page 97: ...from the operator Raises the right screed side arm Toggle the switch back toward the operator Lowers the screed side arm Before operating the toggle switch ensure that eqipment and per sons are clear...

Page 98: ...D 1 1 43 100 102 104 106 101 103 105 107...

Page 99: ...art of the screed Push button function Toggle switch left Retract screed Toggle switch right Extend screed Before operating the toggle switch ensure that eqipment and per sons are clear of the machine...

Page 100: ...ne information diagnostic information and configuration 2 Softkeys Terminal is controlled by navigation through a set of four soft keys The keys are context dependent Soft key selection options are di...

Page 101: ...op tions The selection options will be displayed for three seconds Item Designation Brief description 1 Brightness Contrast Press to access brightness and contrast settings 2 Navigate Up Press up to...

Page 102: ...and contrast soft key bar The bar will disappear after 3 seconds of inactivity Main Menu Start Menu The Main Menu screen is the starting point for configuring the terminal Basic Setup Use to set time...

Page 103: ...guage and display units for the terminal Time Date Use Time Date set date and display style for time and date information Language Use Language to set the system language Units Use Units to set speed...

Page 104: ...ate calendar style and time style Use up down select and next soft keys to navigate Main Menu Basic Setup Language Use Language screen to se lect program language Lan guages available English French G...

Page 105: ...tup Units Use the up down select and next soft keys to define unit measurements Speed km h mph Distance km mi Pressure kPa bar Ibs sq in Volume l gal imp gal Temperature C F Fuel Economy 1 100km mpg m...

Page 106: ...D 2 0 7 Main Menu Diagnostics Use the Diagnostics screen to display current system in formation view and monitor fault logs and display all J1939 devices connected to the graphical terminal...

Page 107: ...version current system version and node number Only information is displayed in the System Info window No changes can be made Main Menu Diagnostics Fault Log Fault information is saved and stored to t...

Page 108: ...lt Log Active and Previous Faults Selecting Active Faults in the Fault Menu will display all ac tive faults on the CAN net work Selecting Previous Faults in the Fault Menu will display all previously...

Page 109: ...CAN network Fault pop up softkey actions Fault Pop Up Alarms Faults no longer active will also be displayed in the Previous Faults log Faults that have been acknowledged and are no longer active will...

Page 110: ...D 2 0 11 Main Menu Diagnostics Device List The Device list page will list all J1939 devices and ad dresses that are currently be ing monitored on the network...

Page 111: ...display To select signals for display press the far right soft key Quick Data softkey Scroll through signal list using the up and down arrow soft keys and select de select signals for Quick View monit...

Page 112: ...D 2 0 13 Start Display Appears at system start Model Select Use the scroll buttons to select the appropriate paver movel Once the check mark is on the correct model press OK 1 2 3 4 1 2 3 4...

Page 113: ...ith bar chart Diesel tank filling 3 in with bar chart Engine Coolant Temperature 4 in F Display 02 Display menu Hydraulic Oil Tempersature 1 in F Engine Operation Hours 2 in hours Engine Coolant Level...

Page 114: ...Source Nr Source 1 Sensor Power 2 Battery 3 Left Joystick 4 Right Joystick 5 Left Steer Wheel Position Sensor 6 Right Steer Wheel Position Sensor 7 Left Trim Steer POT 8 Right Trim Steer POT 9 Left Ma...

Page 115: ...Return Joystick to neutral Brake is applied try to stroke joystick 6 Release the brake before driving Change console selector switch while machine in mov ing 7 Change active console when ma chine is...

Page 116: ...27 Short 26 Conv_PotLH_Open Conv_PotLH_Short RH conveyor potentiometer open short Open 29 Short 30 Conv_PotRH_Open Conv_PotRH_Short LH auger potentiometer open short Open 31 Short 30 AugerPotLH_Open A...

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Page 158: ...ng the driver with a better view of the paving area in this position Release the platform lock 1 Swing the seat console to the desired position Engage the lock into one of the fixed positions 2 After...

Page 159: ...rest adjustment 2 The back rest can be adjusted to lean forward or lean back To adjust the back rest turn the knob on the lower front part of the seat Turn the knob clockwise to lean the back rest fo...

Page 160: ...turn the key 1 to the left and pull it out Do not lose the key Without it the paver can no longer be moved 1 1 Do not turn the main switch off until 100 seconds after the ignition has been turned off...

Page 161: ...hanical screed transport safe guard to the left and the right be neath the driver s seat Used to protect the lifted screed from inadvertent lowering The screed transport safeguard must be inserted bef...

Page 162: ...on the left and right sides of the vehicle The Paving Thickness Indicator 1 shows the setting on the Scale 2 In normal paving situations the same paving thickness should be set on both sides of the ve...

Page 163: ...ose will retract automatically into the guide by pulling out until it clicks again then it will reel in again On off switch 2 for the emulsion pump Press hand valve 3 to spray release to stop spraying...

Page 164: ...of the warning beacon must be checked daily before starting work Place the warning beacon onto the plug in con tact and secure with a wing bolt 1 Slide the warning beacon with tube 2 to the desired h...

Page 165: ...ors control the material flow at the respective auger half The ultrasonic sensor is mounted to the side plate Loose clamping lever for adjustment and modify angle height of the sensor The cables must...

Page 166: ...heavy extendable parts Diesel fuel Engine oil and hydraulic oil lubricants Separating agents emulsion and manual injector Shovel and broom Scraper shovel or scoop for cleaning the auger and the hoppe...

Page 167: ...Checklist for the machine operator Check How Emergency stop button on the operating panel on both remote control units Push in the button The diesel engine and all running drives must stop immediatel...

Page 168: ...ds the side plates and the covers are securely seated Screed transport safeguard When the screed is lifted the operator must be able to engage both screed transport safeguards Hopper transport safegua...

Page 169: ...D 4 0 4 40 40 20 21 12 20 21 10 12...

Page 170: ...20 to the center position and the speed preselector 12 and the selector 21 for traction drive engine to minimum Insert the ignition key 10 in position 0 The lights should be switched off during starti...

Page 171: ...D 4 0 6 40 40 20 21 12 20 21 10 12...

Page 172: ...rive lever 20 to the center position Set the speed preselector 12 and the selector 21 for traction drive engine to minimum Insert ignition switch 10 to position 0 to turn on the ignition Connect the p...

Page 173: ...D 4 0 8 40 40 20 21 12 20 21 10 12...

Page 174: ...ase the engine speed Set selector 21 for traction drive engine to position 2 Let the paver warm up for about 5 minutes if the engine is cold Read and follow Chapter D2 of this manual for possible warn...

Page 175: ...D 4 0 10 40 40 20 21 12 20 21 10 12 47 48 52 54 55 47 48 52...

Page 176: ...ion drive engine to position 3 Set the preselector 12 for traction drive to approx 50 To start driving carefully tilt the drive lever 20 forward or backward according to the drive direction desired In...

Page 177: ...screed heater On for about 15 30 minutes depending on the ambient temperature before paving begins Warming up prevents the material from sticking to the screed plates Direction marks To ensure straig...

Page 178: ...D 4 0 13 46 20 21 15 45 20 21 15 46 45...

Page 179: ...Set the selector 21 for traction drive engine to position 1 and push the drive lever 20 forward away from operator Conveyor and auger will begin to work The limit sensors for the conveyors and augers...

Page 180: ...D 4 0 15 46 20 21 12 45 20 21 12 46 45 53 24 27 53...

Page 181: ...g to the required compaction ratio Let the paving supervisor check the layer thickness after 15 20 feet 5 6 meters and correct if necessary Carry out the check in the area of the drive chains or wheel...

Page 182: ...way Uniform material transport and distribution or supply to the screed may require cor rections to settings of the material switches for conveyor and auger NOTE See the section D4 Malfunctions when...

Page 183: ...D 4 0 18 20 21 12 45 20 21 12 45 28 27 10 25...

Page 184: ...the center position Screed will be switched into STOP function automatically During extended interruptions i e lunch break Turn drive lever 20 to center position Move the preselector 12 and selector 2...

Page 185: ...D 4 0 20 20 21 12 45 20 21 12 45 28 27 10 25 48 47 54 52 50 51 55 48 47 52 50 51...

Page 186: ...ignition 10 off Switch screed heater system off Remove the leveling units and stow them away in their boxes and close the boxes Remove all parts that extend beyond the paver width Secure them if the p...

Page 187: ...ace long waves change in the material temperature segregation roller has stopped on the hot material roller has turned or roller speed has been changed too quickly incorrect roller operation incorrect...

Page 188: ...ation is too slow screed extendable parts are incorrectly installed cold screed bottom plates are worn or warped screed does not work in the floating position paver speed is too high auger is overload...

Page 189: ...or augers run too slowly Hydraulic oil level in the tank is too low Fill with oil Power supply is interrupted Check fuses and cables replace if necessary Sensor is defective Replace the sensor One of...

Page 190: ...pted Check fuse and cables replace if necessary Lifting Arms cannot be lifted or lowered Check to see if the switch on the remote control is set to auto Set the switch to manual Power supply is interr...

Page 191: ...it Insufficient supply pressure Check and adjust if necessary Check the suction filter replace the supply pump and the filter if necessary Drive shaft at hydraulic pumps or engine is broken Replace pu...

Page 192: ...rts e g screed or hopper against lowering by means of mechanical supports Replace parts or have them replaced as required When connecting or disconnecting hydraulic hoses and when working on the hydra...

Page 193: ...r too high Too much material in front of the screed material overflow When operating with larger widths segregation and traction problems may occur Auger too low Not enough material that can be pre co...

Page 194: ...tension chart To attain the desired working width the respective screed extensions side plates au gers tunnel plates or cut off shoes must be mounted For widths of more than 11 5 ft 3 5 m the auger sh...

Page 195: ...ded stone to prevent segregation If already mounted and segregation occurs in the mat at extension to main connection move the auger pickup 180 degrees from the current position Slide in the telescopi...

Page 196: ...tightening the screwed connections 9 linking the support tube extension If the working width exceeds 14 ft 6 26 m the hydraulic hoses 10 for the auger motors must be replaced with longer ones These lo...

Page 197: ...l When operating with widths of more than 14 4 ft 4 4 m two or more com bined tunnel plates 13 must be used In this case additional stabilizing sup ports 12 must be attached to the tele scopic tube Th...

Page 198: ...ft 7 62 m the augers must be provided with an additional support To do so attach two braces on both the left hand and the right hand side between the tunnel plate support and the bracket provided on...

Page 199: ...creed communicate through this connection 4 2 Right hand conveyor sensor control The conveyor sensor connects to the DC control box The control box is connected to the right re mote by a cable through...

Page 200: ...rough the rear bulkhead The remote then sends the signal from the sensor to the paver thru the cable shown 4 5 Left hand auger sensor control The auger sensor connects to the DC control box The contro...

Page 201: ...E 01 10 4 6 Auger Chart...

Page 202: ...roved parts and install them according to the specifica tions If in doubt contact the manufacturer Re commissioning Mount all protective devices before re commissioning the pav er Cleaning Cleaning mu...

Page 203: ...F 1 0 2...

Page 204: ...1 F 2 1 Maintenance Overview 1 Maintenance overview 7 1 9 0 10 0 3 0 5 0 8 1 6 0 4...

Page 205: ...ly 2000 every 2 years 5000 20000 If necessary Conveyor F3 0 q q q q q q Auger F4 0 q q q q q q Engine F5 0 q q q q q q Hydraulics F6 0 q q q q q q Travel drive steering F7 1 q q q q Electronics F8 1 q...

Page 206: ...F 3 0 1 F 3 0 Maintenance Conveyor and Hopper 1 Maintenance Conveyor and Hopper 1 2 3 4 5 6 7 1 8...

Page 207: ...rt 3 q Conveyor bearing Lubricate grease zert 4 q Conveyor drive bearings Lubricate grease zert 5 q Conveyor drive drive chains Check chain tension q Conveyor drive drive chains Set chain tension 6 q...

Page 208: ...rs of operation and before adjusting the tension The chains should not be too tight or too slack If the chain is too tight material between the chain and the sprocket wheel can lead to stoppage or bre...

Page 209: ...destruc tion of the drive sprockets Adjust the tensioning instead If components have to be replaced as a result of wear the following components should always be re placed in sets Conveyor chain Conv...

Page 210: ...erts Pump 5 strokes of grease with a grease gun Conveyor bearing block 1 The center conveyor bearing block is lubricated with the grease zert B located insided the rear crossbeam r h side Pump 5 strok...

Page 211: ...normal conditions the chain has to have ap proximately 4 to 6 inch 10 15 mm of play To set the chain tension Loosen the locking bolts A and the lock nut B Set the necessary chain tension with the ten...

Page 212: ...rect specification through port B until the oil level reaches the middle of the oil level site glass A Use only recom mended oil Oil change NOTE Change the oil when the engine is at operating temperat...

Page 213: ...conveyor chain guards with new bolts NOTE The conveyor plates B must be replaced when the wear limit of 2 inch 5 mm in the rear area beneath the chain has been reached If components have to be replac...

Page 214: ...F 4 0 1 F 4 0 Maintenance Auger 1 Maintenance Auger sub unit I 1 2 3 4 5...

Page 215: ...bearing Lubrication 2 Auger central bearing Lubrication 3 Auger drive neck bearing Lubrication 4 Auger bevel gear oil level check Auger bevel gear topping up the oil Auger bevel gear oil change 5 Aug...

Page 216: ...s of the auger must be lubricated when hot so that the eventual bitumen residue is expelled Pump 5 strokes of grease with a grease gun Auger middle bearing 2 The central bearing A is lubricated on the...

Page 217: ...he neck of the drive Replace the plug un der it with an extended grease zert 10x1 Use a grease gun to pump about 10 strokes of grease Next unscrew the grease zert and screw back in both plugs The neck...

Page 218: ...oil level reaches the lower edge of the inspection hole A Use only ap proved oil Replace the inspection filling plug A To change the oil NOTE Change the oil when the engine is at op erating temperatur...

Page 219: ...the blades B have to be replaced Remove the bolts C washers D nuts E and auger blade B Sharp edged parts can cause personal injury Auger blades must be installed with out any play and the contact sur...

Page 220: ...F 5 0 1 F 5 0 Maintenance Engine 1 Maintenance engine sub unit 1 Fuel Tank Not Shown 2 2 3 6 4 Air Cleaner Not Shown 5 Radiator Not Shown...

Page 221: ...2000 2 years as required 1 q Fuel tank Check the filling level q Fuel tank Refill with fuel q Fuel tank Clean the tank 2 q Engine oil system Check oil level q Engine oil system Fill with oil q Engine...

Page 222: ...system Inspection the radiator fins q Engine cooling system Clean the radiator fins q Engine cooling system Check the level of the coolant q Engine cooling system Fill with coolant q Engine cooling s...

Page 223: ...to be bled causing work delay To add fuel Unscrew cap A under the tank cov ers r h and l h paver side Fill with fuel through the filler neck until the tank is full Replace the cap A Repeat the process...

Page 224: ...inhaling vapors ingestion and common prolonged contact with used engine oil Do not allow used oil to drain into the ground Always used proper proceedures to dis pose of the oil To avoid personal injur...

Page 225: ...e end of the hose into a pan to catch the oil Remove the oil drain port plug C and let the oil drain Return the plug Remove the oil cap B and add only approved oil until the oil level reaches the full...

Page 226: ...e the pre filter Drain the separated water at the tap C col lect it then close the tap again Remove the water detection indicator connec tion D Loosen the filter cartridge E using an oil filter wrench...

Page 227: ...t of oil to the gasket of the new filter Tighten the filter by hand NOTE After mounting the filter check it for proper tightness Do not fill the fuel filters with fuel before installing them Then fuel...

Page 228: ...r valve Discharge the dust by pressing together the upper part of the valve Cleaning replacing the air filter car tridge NOTE Air intake filter pollution depends on the dust con tent in the air and th...

Page 229: ...ear Blow out with dry pressure air max 30 psi 2 07 bar from inside blowing out In case of an urgency tap the cartridge to remove dust Check the filter s paper of the filter cartridge by exposing to li...

Page 230: ...rom heated coolant spray or steam Remove the filler cap slowly to relieve coolant system pressure Checking filling coolant level The coolant level is checked when the engine is cold Check the coolant...

Page 231: ...0 50 mix of water and ethylene glycol or propylene glycol antifreeze Install the radiator cap Start the engine and allow it to run a few minutes While the engine is running check the radiator and hose...

Page 232: ...d on the pulleys If the belt s are too tight unnecessary stresses are placed upon the pulley bearings and upon the belts These stresses will shorten the life of the belt s and the pulley bearings To m...

Page 233: ...on Sensor foot angled upward place the filter edge and the toe of the Tri Function Sensor into the tank bore Gradually work the bottom portion of the DEF head into the Bore opening until completely in...

Page 234: ...e from the clips Inspect the new Tri Function Sensor for signs of damage Verify an O Ring is located below the threading at the top of the sensor and should have Parker O Ring Lubrication applied Feed...

Page 235: ...F 5 0 16...

Page 236: ...F 6 0 1 F 6 0 Maintenance Hydraulic System 1 Maintenance hydraulic system 1 2 3 5 Hydraulic Hoses Not Shown 4...

Page 237: ...ank Check the maintenance indicator q q Hydraulic oil tank Intake return g q q Change the hydraulic filter 3 q High pressure filter Check the maintenance indicator g q q High pressure filter Replace t...

Page 238: ...system fails is disconnected or is asignaled to cause movement It must also be recognized that there are occasions where component and or vehicle movement may react to the release of potential energy...

Page 239: ...machine With the cylinders fully retracted the oil level should be at the upper mark To add oil Remove cap B Add oil through the fill port until the lev el shows full at the sight level gauge A Return...

Page 240: ...n er using a funnel After draining add a new seal ring and then screw the plug back into place Hot oil or components can burn Oil must be at normal operation temperature when draining Avoid con tact w...

Page 241: ...be at least 175 F 80 C When changing the hydraulic oil also change the filter Remove the lid fastening screws B and remove the lid Disassemble the withdrawn unit into the follow ing parts lid C separa...

Page 242: ...he housing and tighten the locking screws of the lid B Open the vent screw H Mount a transparent hose l on the vent screw and lead it into an appropriate container Start the engine and run it at idle...

Page 243: ...ter cartridge Clean the filter housing Insert the new filter cartidge Replace the seal o ring on the filter housing Screw the filter housing on by hand then tight en it using the appropriate tool Test...

Page 244: ...ter of the sight glass To add oil Unscrew the plug B Add oil until the sight glass A shows the cor rect fluid level Return and tighten the plug B Keep the work area clean Hot oil or components can bur...

Page 245: ...Open the shut off valve and let the oil drain completely Shut off the valve remove the hose and return the cover cap Add only approved oil to the distribution box B until the oil level is at the cent...

Page 246: ...temperature when draining Avoid con tact with hot oil or components Check the condition of the hydraulic hoses carefully Immediately replace any damaged hoses Old hoses may become porous and burst Hot...

Page 247: ...F 6 0 12...

Page 248: ...1 F 7 1 Maintenance Travel Drive Steering 1 Maintenance travel drive steering 4 2 1 3...

Page 249: ...of the planetary gear q Check the oil level of the planetary gear drive q Planetary gear drive Change the oil 3 q Air pressure drive wheels check q Air pressure drive wheels adjust 4 q Lubrication poi...

Page 250: ...to be tighten in the described order with a torque of 375 ft lbs 508 Nm dry thread Front wheels with front wheel drive The 10 wheel mounting nuts have to be tighten in the described order with a torqu...

Page 251: ...6 o clock position The oil filler plug C should then be on the Left or Right outside fo the planetary middle Clean the area around the check and fill plugs and the drain plug Place an oil collection c...

Page 252: ...ne so that the TOP is at the topmost position and the drain plug is at the bottom Place an oil collection container underneath the planetary gearbox Unscrew the drain plug and the filling plug and dra...

Page 253: ...6 Air pressure driving wheels 3 Check adjust the air pressure The required tire pressure is 45 psi pounds per square inch for each tire Check the air pressure at the valve and adjust as required...

Page 254: ...ication line Pump the grease gun 5 times into the zert at the end of the lubrication line for the steering linkage Wheel bearing The grease zerts are found on the wheel hub of each wheel There is no g...

Page 255: ...he equivalent quality lubricants Use only clean containers for adding oil or fuel Take into account the filling volumes see the section Filling volumes Low quality oil or lubricant causes faster wear...

Page 256: ...1 F 8 1 Maintenance Electronic System 1 Maintenance Electronic system 1 3...

Page 257: ...ance point Note 10 50 100 250 500 1000 annually 5000 20000 If necessary 1 q Check the charge level of the batteries replace if necessary q Apply grease to battery terminals 3 q Electric fuses Maintena...

Page 258: ...rrosion ox ide and protected with grease When removing the batteries always remove the negative terminal first ensuring that the battery termi nals do not short circuit After batteries are replaced co...

Page 259: ...ectric fuses relays 3 Main fuses A Fuse No Description Rating A F1 Main Battery Fuse 100 F2 Alternator Fuse 100 F3 Key Switch Line Fuse 50 F4 Air Heater Fuse 125 F7 ECM Power Supply Fuse 30 F4 F1 F7 F...

Page 260: ...Propel Devices 10 F14 Console Select Switch and Parking Brake 5 F15 Auger Conveyor On Off and Auto Manual Switch 5 F17 Auger Raise Lower 10 F18 Tow Arm Levelling Control 10 F19 Screed Raise Lower Ext...

Page 261: ...10 F32 Screed Power Supply 15 F33 Screed Power Supply 15 F34 Front Wheel Assist 3 F35 Auger Conveyor Controller Power Supply 10 F36 Auger Conveyor Cleaning Fast Fill Switch 10 F37 Auger Conveyor Ultr...

Page 262: ...er K5 Auger Conveyor ON OFF K7 Auto Mode Enable Screed Float Vibration Leveling K8 Left Conveyor OFF K9 Right Conveyor OFF K10 Starter Lock Out K11 Screed Float Lock K12 Console Select Indication K13...

Page 263: ...8...

Page 264: ...g points NOTE The information on the lubrication points for the various assemblies is assigned to the specific maintenance descriptions I E grease points for the auger are in the auger section and gre...

Page 265: ...0 2 1 1 Maintenance intervals Item Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Bearing points Maintenance q Maintenance during the break in peri...

Page 266: ...F 9 0 3 1 2 Points of maintenance Bearing points 1 One grease zert A is located at each hydraulic cylinder bearing point top and bottom A 2x...

Page 267: ......

Page 268: ...F10 0 1 F10 0 Checks Decommissioning 1 Tests check up cleaning stopping...

Page 269: ...rval Points of maintenance Remark 10 50 100 250 500 1000 year 2000 2 years as required 1 q General observation 2 q q Checked by a specialist 3 q Cleaning 4 q Preservation for storage of paver Maintena...

Page 270: ...ints secure conveyor auger screed Repair the damages and clean any spills immediately to avoid risks of accidents and environmental pollution 3 Check performed by a specialist The paver the screed and...

Page 271: ...ter after laying mineral mixes lean concrete etc Re move all residue of the materials laid Do not spray water on the bearings electric or electronic parts Remove the residue of the material laid After...

Page 272: ...urfaces i e hydraulic cylinder piston rods against ing an appropriate agent corrosion us If the machine cannot be parked in a garage barn or a shed it must be covered with an appropriate canvas In eac...

Page 273: ...e carried out after replacing wear and spare parts and after the machine has been withdrawn from service scrapped The materials must be sorted correctly according to metal plastic electronic scrap var...

Page 274: ...only the lubricants listed below or their equivalents Only use clean containers for filling oil or fuel Follow to the correct filling volumes see the section Capacities Incorrect oil or lubricant lev...

Page 275: ...20L 4812008276 209L 5 Bonfig Drive Left Fluid Gearbox 100 Environment degree between 20 30 0 8 gal 3 0 L 4812008274 5L 4812008275 20L 4812008276 209L 6 Bonfig Drive Right Fluid Gearbox 100 Environment...

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Dynapac F1000W T4f, Operation & Maintenance Manual

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