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Dynamic DX Power Module PMB, Installation Manual, Page: 30 / 85

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Dynamic DX Power Module PMB Installation Manual Download Page 30

,QVWDOODWLRQ

25

M1

12V
Park
Brake

12V
Park
Brake

Left Motor and

Park Brake connector

PB-

PB+

93DUN%UDNH:LULQJ303030

6LQJOH6QJO3DUN%UDNHV0RQO\

If the wheelchair has two 12V Park Brakes,
the wiring may be driven from just one Park
Brake output. If this is the case, the M1
connector must be used.

When both Park Brakes are driven from the
same output, the PM Park Brake parameter is
set to ‘sngl’. See the Programming section. If
set to ‘dual’, a Right Park Brake fault (Flash
Code 6) will occur.

6LQJOH6QJO3DUN%UDNHV0DQG0

Alternatively, the 12V Park Brakes
can be wired to both Park Brake
outputs but driven from the M1 PB+
output. If the M2 PB+ is used
instead, a Left Park Brake fault
(Flash Code 5) will occur.

For this Park Brake configuration
the PM Park Brake parameter is set
to ‘sngl’. See the Programming
section. If set to ‘dual’, a Right Park
Brake fault (Flash Code 6) will
occur.

Summary of Contents for DX Power Module PMB

Page 1: ...ur DX control system 2 Due to continuous product improvement Dynamic reserves the right to update this Manual This Manual supersedes all previous issues which must not continue to be used 3 Any attempt to gain access to or in any way abuse the electronic components and associated assemblies that make up the wheelchair control system renders the Manufacturer s Warranty void and the Manufacturer fre...

Page 2: ...s 9 PM S Drive Motor Output 10 PM PM1 and PM2 Left and Right Park Brake Outputs 10 PM S Left and Right Park Brake Outputs 10 Mechanical 11 Environmental 12 Temperature and Humidity Specification 12 Electromagnetic Compatibility Specification 12 Standards 12 Vibration Specification 12 QVWDOODWLRQ General 13 Mounting 14 Mounting Rules 14 General Mounting Considerations 15 PM Connection with the DX S...

Page 3: ...s 26 PM Connection with Batteries 27 Battery Connector 27 Minimum Wire Sizes 28 Battery Wiring and Protection 28 DWWHULHV DQG KDUJLQJ Battery Type 30 Battery Charging 30 7HVWLQJ 3URJUDPPLQJ Introduction 34 Default Programs 34 Auto Download 35 Programming Tools 37 Dynamic Wizard 37 DX HHP 38 PM Wizard Programming 38 Introduction 38 Parameter Specifications 40 Description of Parameters 41 PM HHP Pro...

Page 4: ...agnostics 62 Status Report 62 To View Status Report 62 Chair Log 63 To View Chair Log 63 Chair Log Messages 63 OHFWURPDJQHWLF RPSDWLELOLW 0 0DLQWHQDQFH 6DIHW DQG 0LVXVH DUQLQJV Disclaimer 69 DUUDQW 6DOHV DQG 6HUYLFH QIRUPDWLRQ SSHQGL EEUHYLDWLRQV SSHQGL 3DUWV LVW QKDQJ HXWVFKVSUDFKLJH DUQKLQZHLVH ...

Page 5: ...Contents ...

Page 6: ...nd understood For more information contact Dynamic Controls Ltd or an agent as listed in section 14 30 9DULDQWV In addition to the standard PM there are three variants PM S PM1 and PM2 The PM S is used in DX Systems with only one drive motor like many servo steered wheelchair systems The PM1 and PM2 differ from the PM only by their higher current outputs Unless otherwise stated all features of the...

Page 7: ... QWURGXFWLRQ 2 DPSOH 6 VWHPV 30 30 30 6 VWHP A DX System with a standard PM a PM1 or a PM2 may look like the following ...

Page 8: ...FWLRQ 3 30 6 6 VWHP A DX System using a PM S will normally only have one drive motor and will contain a DX Servo Lighting Module SLM to drive the servo steering motor A PM S system may look like the following ...

Page 9: ...escribes installation of the PM only and must therefore be read in conjunction with The DX Remote Installation Manual for the DX Remote to be used with the PM in your installation The DX Hand Held Programmer DX HHP Manual The Dynamic Wizard Installation Manual Online Help The Installation Manuals for all other DX Modules to be used in your application Installation Manual Re order Information Pleas...

Page 10: ...cted against external events such as reverse battery battery under and over voltage overloaded motor or Park Brakes external short circuits stalled motor Extensive range ofwheelchair systemsafetyand protection features such as open circuit motor detection open and short circuit Park Brake detection controlled speed reduction to a stop if a fault is detected Electromagnetically compatible low RF em...

Page 11: ...e motors generating Enhanced downhillcontrolprovidingasmooth controlled rollbackofspeed should the battery voltage rise too high All outputs protected against over voltage transients and short circuits Isolate relay protects against reverse battery connections and prevents runaway in event of H Bridge or Park Brake driver failure Detection of welded isolate relay contacts Detection of high resista...

Page 12: ...ions and terrain eg on the flat up hills etc Wheelchair veer compensation for motor mismatch compensation Park Brake delay between the wheelchair stopping and the Park Brake engaging Park Brake configuration single or dual Motor stall time out duration and enable on or off Rate of deceleration under fault conditions Left Right Motor swap option to facilitate motor looming Left Right Motor connecto...

Page 13: ...ver enabled 18 0 V PQ Quiescent power Relay de energised 2 0 5 0 W PSBV Standby power PM off 15 30 mW Tlim0 Thermal limit IMO 0 Tlim0 70 EC IDXBUS DXBUS supply current Case temp 20EC 12 A 30 HIW DQG 5LJKW 0RWRU 2XWSXWV Symbol Parameter Conditions Min Nom Max Units fPWM PWM frequency 19 6 kHz IMO Peak motor output current Duration 15 seconds Initial case temperature 20EC Current limit programmed to...

Page 14: ... minute continuous motor current Tamb 20 C 24 5 A VMO Max motor output voltage Full conduction IMO 10A 23 5 V 30 HIW DQG 5LJKW 0RWRU 2XWSXWV Symbol Parameter Conditions Min Nom Max Units fPWM PWM frequency 19 6 kHz IMO Peak motor output current Duration 15 seconds Initial case temperature 20EC Current limit programmed to 70A 75 80 85 A IMO 15 minute continuous motor current Tamb 20 C 27 4 A VMO Ma...

Page 15: ...urrent Tamb 20 C 23 5 A VMO Max motor output voltage Full conduction IMO 20A 23 5 V Output per motor connector 30 30 DQG 30 HIW DQG 5LJKW 3DUN UDNH 2XWSXWV Symbol Parameter Conditions Min Nom Max Units IPBO Park Brake output current VPBO 23 5V 1 0 A VPBO Park Brake output voltage IPBO 0 5A 23 5 V 30 6 HIW DQG 5LJKW 3DUN UDNH 2XWSXWV Symbol Parameter Conditions Min Nom Max Units IPBO Park Brake out...

Page 16: ...Size 208 5 125 45 mm excluding mounting brackets Weight 1 1 kg Mounting Using 2 M5 socket cap screws through mounting lugs 198 5mm apart Case material Pressure die cast aluminium Case finish Epoxy powder coat Case sealing IP54 tamper proof if mounted as per instructions ...

Page 17: ... EC Storage temperature range 25 70 EC Operating and storage humidity 0 90 RH OHFWURPDJQHWLF RPSDWLELOLW 6SHFLILFDWLRQ RF Emissions CISPR 11 Class B ESD ISO7176 part 21 6WDQGDUGV The PM controller has been designed to meet the requirements of prEN12184 1997 pending 9LEUDWLRQ 6SHFLILFDWLRQ 120 minutes 4g random vibration without damage ...

Page 18: ...ming and re testing Compatibility with Power Wheelchairs The model DX Series power wheelchair controller will function on those wheelchairs equipped with the following specifications C Motor resistance from 0 to 0 5 ohms C Motor voltage from 20V to 30V C Batteries greater than 20Ah lead acid C Peak motor current 60A 80A maximum per motor output model dependant C 12V or 24V Park Brake Note 12V moto...

Page 19: ...ntations To maintain sealing to IP54 certain rules must be observed for the different mounting scenarios as follows 0RXQWLQJ 5XOHV 1 The vent hole area must be protected against direct splashing 2 The mounting arrangement must prevent water accumulation under the vent hole area ...

Page 20: ...t cabling should be minimised A position close to the batteries and motors is favoured An orientation and position in which the fins are vertical and airflowthrough the fins is unimpeded is preferred An orientation in which the PM Status LED is visible may be helpful Mounting the PM on a metal surface may assist heat conduction and give better performance When all wiring is completed it must be se...

Page 21: ...DXBUS lead fromthe DX Remote is normally plugged into one of these The other connector can be used to attach another DX Module DXBUS cables are available in the following lengths DXBUS CABLE Straight 0 3 M Part Order Number GSM63003 DXBUS CABLE Straight 0 5 M Part Order Number GSM63005 DXBUS CABLE Straight 1 0 M Part Order Number GSM63010 DXBUS CABLE Straight 1 5 M Part Order Number GSM63015 DXBUS...

Page 22: ...odule DX Module DX Module DX Module DX Module DX Module DX Module DX Module DX Module DX Module DX Remote Battery 24V 0RGXOH QWHUFRQQHFWLRQ 7RSRORJ 2SWLRQV The battery and DX Power Module combination are always considered the heart of a DX system Other DX Modules can be arranged in several ways Star DXBUS Topology In line DXBUS Topology ...

Page 23: ...use of one or more DX Splitter Boxes A Splitter Box is a separate panel of four DXBUS sockets that may be purchased from Dynamic or a Dealer The DX Splitter Box Part Order Number is DX SKT X4 For lowest cost and simplicity the In line topology is generally preferred provided the DXBUS length and voltage drop requirements described below can be met RQQHFWLRQV WR RWKHU 0RGXOHV For connection to the ...

Page 24: ...e DXBUS wiring and connectors The topology and cable lengths used may reduce the DXBUS s upper limit to below 12 A For correct DX System operation the voltage drop on the DXBUS s DXB wire due to return currents must not exceed 1 0 V between any two modules within the DX System Use a topology and module placement that reduces this voltage drop as low as reasonably possible Voltage drops occur along...

Page 25: ...he 1 0 V drop requirement is 1 0 132 8 A If for example the servo motor and lighting that the SLM is required to drive has a peak current of 10 A the interconnection order of the DX modules will have to be changed to place the SLM closer to the Power Module The above example illustrates a fundamental rule of DX Module interconnection All DX Modules that connect to high current loads e g actuators ...

Page 26: ... set to NORM If set to SWAP the Left and Right motor connectors will be swapped from that shown For this reason the connectors are not labelled Left and Right but M1 and M2 as shown The polarity of the motors connectors shown is correct for Power Modules which have their programmable Motor Invert parameter set to No If set to Yes the polarity of the and terminals will be opposite In either case th...

Page 27: ...tes 1 The type of cable used must be appropriate for the environmental and mechanical abuse it is likely to encounter 2 The four conductors should be sheathed and the junction of the wires to the plug should have strain relief 3 It is preferable for both left and right motor looms to be of equal length Warning The motor looms must be fixed so that there is no possibility that the right and left mo...

Page 28: ...th Generally the larger the motor conductor size the better the wheelchair performance will be 3 The chosen size and length of the motor conductors can affect the optimum setting of the Load Compensation parameter 4 The PM S wire sizes are the same as for the PM but two wires of each size are used to each motor terminal one from each PM motor connector 30 6 ULYH 0RWRU LULQJ Wiring from the PM S to...

Page 29: ... parameter is set to dual See the Programming section 6LQJOH 6QJO 3DUN UDNHV Both 24V Park Brakes can be driven in parallel from the M1 connector as shown but this is discouraged For this purpose the M1 connector must be used If the Park Brakes are connected to the M2 BP connector instead of M1 a Left Park Brake fault Flash Code 5 will occur For this configuration the PM Park Brake parameter is se...

Page 30: ... the same output the PM Park Brake parameter is set to sngl See the Programming section If set to dual a Right Park Brake fault Flash Code 6 will occur 6LQJOH 6QJO 3DUN UDNHV 0 DQG 0 Alternatively the 12V Park Brakes can be wired to both Park Brake outputs but driven fromthe M1 PB output If the M2 PB is used instead a Left Park Brake fault Flash Code 5 will occur For this Park Brake configuration ...

Page 31: ...e switches can be fitted as shown below if appropriate to the application A suitable suppression device must be fitted across each magnetic Park Brake to prevent generation of high voltage transients and possible damage to the PM or the Park Brake Release Switch Do not connect in the manner shown below right Some suitable suppression devices are Manufacturer Motorola Philips 3EZ39D5 BZX70C36 3EZ36...

Page 32: ...ompletely wired and ready for testing as described in the Testing section DWWHU RQQHFWRU QDPLF 3DUW HVFULSWLRQ 4W DXLOOM PM Power Module Connector Kit 1 GSM60180 DX Battery Connector Kit 1 GSM61190 DX Battery Loom 1 GCN0788 DX Battery Connector Cover 1 The type of cable used must be appropriate for the environmental and mechanical abuse it is likely to encounter The four conductors should be sheat...

Page 33: ...nd the PM as close as possible to the batteries to protect both the batteries and the system wiring If the two batteries are permanently wired together single battery box the best position for the circuit breaker is between the two batteries If the batteries are individually plugged together separate battery boxes each battery requires a circuit breaker The thermal circuit breaker will normally ha...

Page 34: ... QVWDOODWLRQ 29 6LQJOH DWWHU R 6HSDUDWH DWWHU R HV Thermal Circuit Breaker DX PM Battery Connector DX PM Battery Connector Thermal Circuit Breakers ...

Page 35: ...capacity the available capacity is 50 60 At a discharge rate of half the rated capacity the available capacity is 70 80 DWWHU KDUJLQJ The satisfactory performance of the PM is critically dependent on the type and condition of the batteries The battery charger used must be correctly selected and adjusted according to the battery manufacturer s instructions Failure to do so may damage or destroy the...

Page 36: ...with the correct safety link between B and the Inhibit pin so that the wheelchair is prevented from driving when the batteries are being charged Warning Do not disconnect batteries or open circuit the circuit breaker during charging This is dangerous to both people and equipment ...

Page 37: ... check that the DX Remote powers up correctly see the appropriate DX Remote Installation Manual for the normal response Note The first time the DX Remote is turned on the System Status Led will flash a fault This is because the DX Remote must download its information to the DX Power Module Wait 10 seconds before turning the DX Remote off wait 10 seconds then turn it back on to clear this fault Ref...

Page 38: ...drive programs select the least lively normally Drive Program 1 13 Sit in the chair and push the joystick slightly out of neutral and listen for the click of the Park Brakes dis engaging Release the joystick to neutral and listen for the click of the Park Brakes re engaging 14 Drive the wheelchair in all directions slowly and check for precise and smooth control 15 Repeat at higher speeds and on a...

Page 39: ...rameters fine tuned for a particular application or to suit the requirements of an individual The DX Remote and the DX Power Module are the modules most responsible for defining the driving performance of the DX System Software in the Remote processes the joystick movements according to its Drive Programs and sends direction and speed commands to the DX Power Module The PM adds load and veer compe...

Page 40: ...Module servicing by down loading the correct programming to a replacement DX Module When a DX Module is replaced it is likely that the replacement module is programmed differently from the one that it replaces This could leave the wheelchair in a dangerous condition The DX System automatically detects that a DX Module swap has occurred and the programmed data from the old module is transferred to ...

Page 41: ...the HHP and or Wizard to ensure that the DX Power Module parameters are programmed correctly for the wheelchair type After replacing a Module turn the DX System off wait 10 seconds then turn on again to initiate the Auto Download of the DX Remote backup data When an Auto Download has occurred but the system needs to be cycled on and off a Module Fault Flash Code 1 is displayed on the DX Remote s S...

Page 42: ...ptions that the manufacturer wishes to keep control of cannot be disturbed Parameters that may cause hazards or require special expertise to set are not available for adjustment ENHANCED As Dealer above but with the ability to edit parameters that DEALER relate to wheelchair accessories e g actuators FACTORY Can only replace Standard or Custom Wheelchair Programs No editing or diagnostics availabl...

Page 43: ...ered together to get the best driving performance Most of the parameters that need to be set up on an individual wheelchair basis to suit the needs of particular users e g the Drive Programs are associated with the DX Remote and are described in the DX Remote Installation Manual Most of the parameters that are set up for a particular wheelchair type e g Load Compensation Current Limit are associat...

Page 44: ...nu screen as described in the Wizard Installation Sheet 2 Use the keyboard or the mouse to select Edit Wheelchair Library menu option 3 Select either Edit Standard Wheelchair Program or Edit Custom Wheelchair Program as appropriate 4 Select the SuperChair Deluxe program 5 Select the Edit Module Parameters menu option 6 Select Power Module 7 Scroll through the list of parameters and adjust as neces...

Page 45: ...te B at t G a uge H igh T hr e sho ld B at t G a uge Lo w T hre s hol d Sl ow B a t t Ti m e S c a le D ri vi ng H ig h Volt a g e Wa r ni ng H ig h Volt a g e Rol lb ac k H igh Volt age Thr e s hold Te s t P a rk B r a ke D r ivi ng 41 42 42 42 43 43 44 45 45 45 46 46 46 46 46 47 47 47 47 48 48 48 48 48 48 49 49 49 49 49 49 50 50 50 50 0m O ff a s r e q 0 D ua l 50 0 msec 75 N or m N o N o Ye s 1...

Page 46: ...ammable Load Compensation parameter expressed in terms of milliohms of resistance that it has to compensate for High quality motors may require a Load Compensation value of 50 milliohms while a poor quality motor may require as much as 300 milliohms The default Load Compensation value is zero as it is safer to err on the low side Warning When programming this parameter a value lower than deemed ne...

Page 47: ...by the Wizard Do not set the current limit too high for the type of motor used Veer Compensation Veer Compensation is the adjustment of the neutral steering position so that the wheelchair does not veer due to unbalanced motors when the joystick is pushed directly forwards or backwards This parameter should be adjusted when a motor is replaced This parameter will have no effect on the PM S If howe...

Page 48: ... time reducing to a low deceleration as the wheelchair approaches a standstill The Neutral to PB Delay parameter is set as a UCM Wizard parameter and is the delay between zero speed demand and de energising the Park Brake It is dependent on the particular Park Brake mechanics and is higher for chairs with fast acting Park Brakes It is set so as to minimise the jerk when stopping at high decelerati...

Page 49: ...riving If the PM detects a fault which it considers unsafe and is unable to control it will automatically bring the wheelchair to a halt at this rate The optimum value will depend on the wheelchair type the manufacturer s preferences and any regulations that apply to the country of use A higher value will produce a faster emergency deceleration than a lower value Warning Front Wheel Drive wheelcha...

Page 50: ...ave no effect on the PM S Left Motor Invert Left Motor Invert is normally set to no in which case the polarities of the Left Motor are as labelled in the Motor and Park Brake Connector Pin Definitions The Left Motor may refer to M1 or M2 depending on the Left Right Motor Swap setting If set to yes the ve and ve polarity is reversed This parameter will reverse the polarity of the drive motor in a P...

Page 51: ...ample motors or detailed motor specifications to Dynamic Controls Dynamic will provide recommended settings to ensure correct motor protection against overheating I T Threshold I T Threshold defines the continuous current rating as a percentage of maximum current rating at a theoretical ambient temperature of 0EC Given that the heating of a motor is proportional to I values for other temperatures ...

Page 52: ...currents higher than this value are possible To reduce the possibility of these transient currents causing motor degradation due to de magnetisation a second fast acting current limit mechanism is provided which is programmable using the HW Current Scaler parameter A HW Current Scaler value of 100 is suitable for a Current Limit setting of 60 Amps and limits the transient current to between 60 90 ...

Page 53: ...ttings when the lowest values are too fast If one of the Remote parameters forward reverse turn speed is too fast for a user Joy Demand Scaler will slow the speed as a percentage of the parameter Halve Turning Gain Allows lower turning speeds and acceleration without a loss of resolution Useful for higher speed chairs and also front wheel drive chairs Must only be set to on for new Power Modules V...

Page 54: ...harging i e time in minutes to fully discharge the battery from maximum to minimum Battery Gauge High Threshold This defines the location of battery gauge information at power up At power down battery level information is recorded When at power up this battery level differs by a large margin from the current level the recorded value is used unless the current battery level is lower than this setti...

Page 55: ...n into a fully charged battery High Voltage Threshold Toggles between a 28V and 30V threshold for the battery high voltage warning if enabled Test Park Brake Driving Allows one of the Park Brake tests to be disabled Normally this is on and the Park Brakes are checked for continuity while the chair is driving Some Park Brakes omit a noise while this test is performed which can annoy the user Disabl...

Page 56: ...re connected to the DXBUS Refer to the DX HHP Manual for full details The two PM parameters that can be adjusted by the HHP are the Veer Compensation and the Load Compensation parameters QLWLDO 2SHUDWLRQ 1 Plug the HHP into the Programmer Socket on the DX Remote and turn the DX System on The initial screen appears for two seconds DX HHP V1 x If a fault exists the fault screen appears SYSTEM FAULT ...

Page 57: ... MAIN MENU Technician Mode disabled Enable NEXT YES Pressing YES toggles this screen between Technician Mode Enabled and Technician Mode Disabled If disabled press YES to enable 2 Press YES and a password screen will appear Enter the three digit password Technician Mode Enter Password 0 0 0 EXIT D1 D2 D3 Press the D1 D2 and D3 buttons to cycle each digit through to the correct password When the pa...

Page 58: ...n to the original values 6HWWLQJ 9HHU RPSHQVDWLRQ Ensure that the wheelchair tyres have balanced pressures before attempting to adjust Veer Compensation This parameter should be adjusted when a motor is replaced This parameter has no effect on the PM S 1 Enable the Technician Mode 2 Press NEXT in the main menu until the screen reads MAIN MENU View or edit Power Module Tech Only NEXT YES Press YES ...

Page 59: ...otor when the wheelchair is driven in a straight line Use the SLM Veer Compensation to correct any veer Selecting the correct value will require experimentation Adjust the Veer Compensation value then test drive the wheelchair Refer to the Saving Changes section 6HWWLQJ RDG RPSHQVDWLRQ Warning It is essential for safety and performance that the Load Compensation be set to the manufacturer s recomm...

Page 60: ...QJ 55 3 Press NEXT until the Load Compensation screen appears VIEW EDIT POWER MOD Load compensation 99 milliohms EXIT NEXT UP DOWN 4 Press UP or DOWN to set the required value Refer to the Saving Changes section ...

Page 61: ...stem Status LED is also displayed by the HHP if connected to the faulty wheelchair Faults that affect the safety of the chair will cause the chair to stop while less critical ones will be indicated but allow the chair to continue driving Some faults will automatically clear when the fault condition is removed in which case the SystemStatusLEDwillbecomesteadyand thewheelchairmaybedrivennormally Oth...

Page 62: ...tween the motor pins on M1 Action Ensure there is no continuity between motor and park brake terminals 4 Right M2 Motor Fault Cause The connection from the PM right M2 connector to its associated motor or the motor itself is defective The connection is either open or short circuit Action Disconnect the right motor plug and check continuity between the motor pins on M2 Action Ensure there is no con...

Page 63: ...minals The battery voltage should be similar when the battery is on charge and when it isn t Check that fuses have not blown or circuit breakers tripped Replace battery if worn out or if capacity is insufficient for the user s needs Note The wheelchair will behave sluggishly and the Battery Gauge will flash indicating lowbatteryvoltage prior to the display of this fault 8 Over voltage Fault Cause ...

Page 64: ... wires are shorted together 3 Hazard lights were turned on when the DX System was turned on 4 The CANH is used to generate a Kill signal by any DX Module which detects an unsafe condition or by an external device such as an emergency stop switch The CANH wire is pulled to either Battery or Battery and causes the DX System to shut down Action Check the continuity of the DXBUS cable Check for shorts...

Page 65: ... to cool down Cause Motor s are faulty Wheel s may be rubbing on frame Action Ensure wheels turn freely while under no load Have motor s checked by a service technician 12 Module Mismatch Cause The data held by the DX Remote for the DX Power Module is corrupt incompatible or non existent Action Reprogramming the wheelchair system may correct this problem Cause There is a compatibility problem betw...

Page 66: ...ecognises problems but allows the wheelchair user to limp home where the problem can be assessed Warning If the DX System is displaying a fault and the chair enters Limp Mode do not operate except to reach a safe environment Proceed with caution as the chair performance may be significantly altered Have the chair serviced by a Service Agent ...

Page 67: ...ontroller to a Service Centre Contact a Dynamic Sales and Service Centre refer to section 14 6WDWXV 5HSRUW Status report gives you the current status of the wheelchair including faults and other warning conditions currently active Pressing or selecting Info will display further information about the condition Some conditions in the Status Report are not caused by actual faults but are only tempora...

Page 68: ...e previous 15 fault conditions are recorded 7R 9LHZ KDLU RJ 1 Enter the Wizard s Main Menu screen as described in the Wizard Installation Sheet 2 Select the Diagnostics menu 3 Select Chair Log 4 From the Modules Attached menu select Power Module Below are listed the Chair Log codes and probable causes of these faults If the suggested action does not remove the fault contact a Dynamic Sales and Ser...

Page 69: ...use Another DX Module or a Battery Charger has been plugged into the DX System Action Turn the DX System off wait 5 seconds then turn on again Stall timeout fault Cause The stall current limit has been exceeded for the maximum stall time Action Turn the DX System off Allow to cool if necessary Turn on again Check that the drive wheels can turn freely Isolate relay fault Cause Short between a motor...

Page 70: ...fallen below 14V briefly or remains below 17V The batteries are not being fully charged or are reaching the end of their life Action Check the battery connections and recharge batteries if required Replace malfunctioning batteries Cause The battery wiring has more resistance than desirable for the motor current Action Refer to the Installation section for minimum battery wire sizes Cause The user ...

Page 71: ...rs Motor brushes generate electromagnetic emissions It may be necessary to fit capacitors between the brush holders and motor case Ensure the leads are kept as short as possible A suitable capacitor is 4n7 250V Ceramic Wiring Keep wire lengths as short as practical for a tidy layout Minimise any wire loops particularly loops of single wires as opposed to wire pairs Endeavour to run wires in pairs ...

Page 72: ...onents should be kept free of dust dirt and liquids If necessary wipe with a cloth dampened with warm water or alcohol Do not use solvents or abrasive cleaners 4 Where any doubt exists consult your nearest Service Centre or Agent 5 There are no user serviceable parts in any DX System component do not attempt to open any case Warning If any DX component is damaged in any way or if internal damage m...

Page 73: ...r performs to the specifications entered in the programming procedure If the wheelchair does not perform to specifications turn the wheelchair off immediately and re program Repeat procedure until the wheelchair performs to specifications Do not operate the DX System if it behaves erratically or shows abnormal response heating smoke or arcing Turn the system off at once and consult your Service Ag...

Page 74: ...s for Electric Wheelchairs ISO7176 21 Requirements and Test Methods for Electromagnetic Compatibility of Electric Powered Wheelchairs and Scooters However the performance of controllers fitted to wheelchairs and scooters is very dependant on the design of the wheelchair or scooter Final compliance must be obtained by the vehicle manufacturer for their particular vehicle No component certificate is...

Page 75: ...r The Warranty is subject to the provisions that the equipment Has been correctly installed Has been used solely in accordance with this manual Has been properly connected to a suitable power supply in accordance with this manual Has not been subjected to misuse or accident or been modified or repaired by any person other than someone authorised by Dynamic Controls Ltd Has been used solely for the...

Page 76: ...el 24 hr Int 61 2 9887 2824 46 Berripa Close Pager Int 61 2 9963 1778 North Ryde Sydney Fax Int 61 2 9887 2114 NSW Australia 2113 North America Rosstron Inc Telephone Int 1 310 539 6293 1521 W 259th St Fax Int 1 310 539 4078 Harbor City CA 90710 USA Europe Controls Dynamic Ltd Telephone Int 44 1562 820 055 Lisle Avenue Fax Int 44 1562 742 720 Kidderminster DY11 7DL United Kingdom Note The controll...

Page 77: ...tem DXBUS The DX System communication CAN communication lines plus power supply to DX Modules ESD Electrostatic Discharge HHP Hand Held Programmer The HHP can be used by both DX System and all DlxxUxxx Controllers IEC International Electrotechnical Committee IP54 Ingress Protection rating ISO International Standards Organisation LED Light Emitting Diode LM Left Motor M1 The Left Motor and Park Bra...

Page 78: ...X Module that produces the DX System output to the motors and Park Brakes RFI Radio Frequency Interference RJM Remote Joystick Module RM Right Motor TÜV German Safety Standards Authority UCM User Control Module The core component of all DX Remotes The name is sometime used interchangeably with DX Remote Wizard A Programming Configuration and Diagnostics tool used by the DX System ...

Page 79: ...Cable Ferrite 2 0 M 16 GCN0792 DXBUS dummy Connector Housing 16 DX SKT X4 4 way DXBUS Socket Extension 18 DXLOOM PM Power Module Connector Kit 22 27 GSM60182 DX PM Motor Lead Kit 22 GSM61191 DX Left Motor Loom 22 GSM61192 DX Right Motor Loom 22 GCN0787 DX Motor Connector Cover 22 GSM60180 DX Battery Connector Kit 27 GSM61190 DX Battery Loom 27 GCN0788 DX Battery Connector Cover 27 See Dynamic Cont...

Page 80: ...1 Einleitung Die DX Steuereinheit ist voll programmierbar damit sie für viele Rollstuhl und Bedienungsvarianten einsetzbar ist Die vorschriftsmäßige Installation und Programmierung sind Voraussetzung für optimale Sicherheit und Leistung 2 Batterie Ladung Die zufriedenstellende Arbeitsweise der DX Steuereinheit hängt im entscheidenden Maß von der Art und dem Zustand der Batterien ab Das passende Ba...

Page 81: ... langsamer und die Geschwindigkeit wird beschränkt b Batterie Entladeanzeige DieEntladeanzeigeblinkt wenndieBatteriespannungimLeerlaufunter 23 3 Volt fällt Bitte laden Sie die Batterien bald möglichst auf 4 Ladestrom Zuführung Bemerkung Falls diese Lademethode verwendet wird dann muß dies im Bedienungshandbuchvermerktwerden umirreführendeStörungsanzeigen zu vermeiden sieheauchParagraph7 2 2imDX In...

Page 82: ...t zu gewährleisten Bitte laden Sie die Batterie umgehend mit dem passenden Ladegerät auf Sie können als Rollstuhlfahrer in bereits an langsamer Reaktion und reduzierter Geschwindigkeit des Rollstuhles sowie durch die Batterieanzeige sofern montiert erkennen daß die Batterie fast leer ist bevor die Batteriestörungs Anzeige aktiviert wird 7 Wartungshinweise für die DX Steuereinheit a Alle Anschlüsse...

Page 83: ...shändler überprüfen bevor Sie sie wieder benutzen g ACHTUNG Jedweder Versuch sich Zugang zu den elektronischen Teilen oder Komponenten des Rollstuhl Steuersystems zu verschaffen oder der Versuch diese zu mißbrauchen macht die Garantie des Herstellers ungültig und befreit den Hersteller von jeglicher Haftung h Die Steuereinheit muß einen deutlichen Hinweis mit der Adresse und Rufnummer des Vertrags...

Page 84: ...e DX Steuereinheit auf keinen Fall wenn diese sich unregelmäßigverhältoderwennsichungewöhnlicheHitze Qualmoder Funken bilden Bitte schalten Sie dann das System sofort ab und treten Sie mit Ihrem Vertragshändler in Verbindung e Bedienen Sie die DX Steuereinheit nicht wenn die Batterie fast leer ist weil sich dies aufgrund von Leistungsverlust an ungewünschtem Ort in eine gefährliche Situation entwi...

Page 85: ...ce Fax Int 64 3 338 3283 PO Box 1866 Christchurch Neuseeland Australia Electronic Mobile Service EMS Tel 24 hr Int 61 2 9887 2824 46 Berripa Close Pager Int 61 2 9963 1778 North Ryde Sydney Fax Int 61 2 9887 2114 NSW Australia 2113 Nord Amerika Rosstron Inc Telephone Int 1 310 539 6293 1521 W 259th St Fax Int 1 310 539 4078 Harbor City CA 90710 USA Europa Controls Dynamic Ltd Telephone Int 44 1562...

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