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Dymax BlueWave® LED Flood System User Guide 

Contents 

Introduction .................................................................................................................................................... 5

 

Introduction to the User Guide ....................................................................................................................................... 5

 

Where to Get Help .......................................................................................................................................................... 5

 

Safety / Sécurité ............................................................................................................................................. 5

 

General Safety Considerations ........................................................................................................................................ 6

 

Specific Safety Considerations ......................................................................................................................................... 6

 

Safety Symbol Index ........................................................................................................................................................ 7

 

Dymax Light-Curing System Safety Considerations ......................................................................................................... 7

 

Product Overview ........................................................................................................................................... 9

 

Description of the 

BlueWave LED Flood System

 .............................................................................................................. 9

 

Special Features and Benefits of the 

BlueWave LED Flood System

 ............................................................................... 10

 

Front Control Panel ....................................................................................................................................................... 10

 

Back Panel ..................................................................................................................................................................... 11

 

Intensity Control Feature .............................................................................................................................................. 11

 

Operation Modes .......................................................................................................................................................... 12

 

Validation ...................................................................................................................................................................... 12

 

Assembly and Setup ...................................................................................................................................... 12

 

Safety / Sécurité ............................................................................................................................................................ 12

 

Unpacking and Inspecting Your Shipment ..................................................................................................................... 13

 

Parts Included in the 

BlueWave LED Flood System

 ........................................................................................................ 13

 

System Connections ...................................................................................................................................... 14

 

Interconnect Cable ........................................................................................................................................................ 14

 

Operating the LED Light ................................................................................................................................ 14

 

Adjusting Intensity ......................................................................................................................................................... 14

 

Operating Modes ........................................................................................................................................................... 15

 

Choosing an Operating Mode ........................................................................................................................................ 16

 

Operating in Manual Mode ........................................................................................................................... 19

 

Manual Mode Description ............................................................................................................................................. 19

 

Procedure ...................................................................................................................................................................... 19

 

Operating in Timer Mode .............................................................................................................................. 19

 

Timer Mode Description ................................................................................................................................................ 19

 

Adjusting the Timer ....................................................................................................................................................... 19

 

Operating in PLC Mode ................................................................................................................................. 20

 

PLC Mode Description ................................................................................................................................................... 20

 

Wiring the PLC Interface ................................................................................................................................................ 21

 

Output Signal Definition ................................................................................................................................................ 23

 

Troubleshooting the PLC Interface ................................................................................................................................ 24

 

Testing Fixtures in PLC Mode ........................................................................................................................................ 24

 

Cleaning and Maintenance ........................................................................................................................... 24

 

Inspect and Replace Fuses ............................................................................................................................................. 24

 

Summary of Contents for 41260

Page 1: ...BlueWave LED Flood System User Guide Large Area LED Light Source Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Page 2: ...sembly allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to ...

Page 3: ...ation Modes 12 Validation 12 Assembly and Setup 12 Safety Sécurité 12 Unpacking and Inspecting Your Shipment 13 Parts Included in the BlueWave LED Flood System 13 System Connections 14 Interconnect Cable 14 Operating the LED Light 14 Adjusting Intensity 14 Operating Modes 15 Choosing an Operating Mode 16 Operating in Manual Mode 19 Manual Mode Description 19 Procedure 19 Operating in Timer Mode 19...

Page 4: ...eWave LED Flood System User Guide Cleaning the Quartz Optic Plate 25 Troubleshooting 25 Spare Parts and Accessories 28 Spare Replacement Parts 28 Options Accessories 28 Specifications 29 Specifications 29 Index 31 ...

Page 5: ...ING If you use this curing system without first reading and understanding the information in this user guide injury can result from exposure to high intensity light To reduce the risk of injury read and ensure you understand the information in this user guide before assembling and operating a Dymax BlueWave LED Flood System AVERTISSEMENT Si vous utilisez le système de séchage sans lire le mode d e...

Page 6: ... directly at light WARNING Always observe safety requirements Do not open the cover of the LED Array or Power supply There are no user serviceable parts inside PRÉCAUTIONS Veuillez toujours porter des lunettes protectrices pour les yeux ou pour le visage lors de travail en contact avec la lumière UV Ne jamais regarder la lumière directement AVERTISSEMENT Toujours obéir aux exigences de sécurité Ne...

Page 7: ... these three concepts to use the LED light source safely light exposure high temperature surfaces and bright visible light Each is described below Light Exposure The BlueWave LED Flood System s PrimeCure and RediCure models emit energy in the UVA portion of the spectrum while the VisiCure model emits energy in the visible portion of the spectrum UVA light is generally considered the safest of the ...

Page 8: ...that blocks light can be used as a shield to protect workers from stray light The following materials can be used to create simple shielding structures Sheet Metal Aluminum steel stainless steel etc Sheet metal should be coated black or black anodized to minimize reflection of UV and visible light toward operators Rigid Plastic Film Transparent or translucent light blocking plastics typically poly...

Page 9: ...y can be used with any of the three LED flood arrays The unit can be operated in timed or manual modes and features an intensity adjustment allowing the output intensity level to be adjusted from 10 to 100 to meet process and adhesive requirements LED technology within the BlueWave LED Flood System allows for instant on off activation without the need for a warm up period but is also rated for con...

Page 10: ...o cure with Dymax formulations Compatibility with many formulations Fewer re qualifications Stable LED temperature Optimizes cure time efficiency Increases LED life LED Superior LED cooling for consistent frequency output Longer LED life via reduced intensity degradation Front Control Panel The LED flood system has a simple easy to use front interface The front control panel is located on the righ...

Page 11: ...n the cycle time display A second press will terminate a timed cure cycle immediately In manual operation pressing and holding the foot switch activates the curing light until the foot switch is released PLC Access Switch Button used to temporarily unlock the option to access PLC mode PLC Connector Connection point for a user supplied cable to connect the unit to a PLC for remote operation Connect...

Page 12: ...ieve a full cure As with any manufacturing process it is advisable to incorporate a safety factor Control Process validation confirms a minimum acceptable intensity Users can then choose to operate at full intensity using the excess intensity as an additional safety factor or adjust the output to a specific intensity level To ensure consistent and repeatable process results intensity levels should...

Page 13: ...bmit a claim for the damaged parts Contact Dymax so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included in the BlueWave LED Flood System LED Flood Power Supply 1 PN 41276 LED Flood Array 2 VisiCure PN 41211 Pr...

Page 14: ...onnect Cable The interconnect cable runs from the back panel of the power supply to the top of the LED flood array Figure 5 Connect Interconnect Cable to Power Supply Figure 6 Connect Opposite End of Interconnect Cable to LED Flood Array Operating the LED Light Adjusting Intensity The output intensity can be adjusted from 10 depending on the LED Flood configuration ordered to 100 in 1 increments T...

Page 15: ...essed You must set the specific time by adjusting the timer s value on the screen Momentarily pressing the foot switch or run button starts the timer and activates the LED Once the timer counts down to zero the shutter closes and the timer resets to the value that you set and is ready for another exposure cycle The activation can be cancelled at any time during the exposure cycle by pressing the f...

Page 16: ...y settings via the front panel controls until you press the PLC Access Switch on the back panel To Switch Between Manual and Timer Mode 1 From the main page press the button to open the Options Menu Figure 10 2 Use the and buttons so that the SELECT MODE option is flashing and press the button to open the Select Mode Menu Figure 11 3 Using the and buttons highlight the desired mode and press the b...

Page 17: ... Switch Figure 13 Options Menu 3 Use the and buttons so that the SELECT MODE option is flashing and press the button to open the Select Mode Menu Figure 14 4 Using the and buttons highlight PLC MODE and press the button NOTE If you do not see PLC Mode then select CANCEL using the and buttons and press the button Then follow the instructions starting at step 1 5 PLC Mode selection is successful if ...

Page 18: ... Access Switch 2 Press the button The Options Menu should appear Figure 17 NOTE If the screens do not change after you press the button then go back to step 1 Figure 16 PLC Access Switch Figure 17 Options Menu 3 Use the and buttons so that the SELECT MODE option is flashing and press the button to open the Select Mode Menu Figure 18 4 Using the and buttons highlight TIMER MODE or MANUAL MODE and p...

Page 19: ...pressed Operating in Timer Mode Timer Mode Description Timer Mode means that the LED is active for a specific time period each time the foot switch or run button is pressed You must set the specific time by adjusting the timer s value on the screen Momentarily pressing the foot switch or run button starts the timer and activates the LED When the timer counts down to zero the shutter closes and the...

Page 20: ...ects PLC Mode from the front panel controls PRÉCAUTIONS Veuillez toujours porter des lunettes protectrices pour les yeux ou pour le visage lors de travail en contact avec la lumière UV Le PLC peut mettre sous tension le système DEL en tout temps ou lorsque l utilisateur sélectionne le mode PLC avec les commandes du panneau frontal PLC Mode means that an external PLC Programmable Logic Controller c...

Page 21: ...The connector provides for input and output signals Typical connections to a PLC should be made according to Figure 24 Figure 24 Typical Connections to a PLC 24VDC POWER SUPPLY POWER SUPPLY PLC CONNECTOR 24VDC 24VDC RETURN SIGNAL COMMON 24VDC 24VDC RETURN SIGNAL COMMON Typical PLC with Isolation Typical Flood System Input Interfacing Typical Flood System Output Interfacing 10KΩ General Optical Int...

Page 22: ...panel Run key is pressed in PLC Mode Intensity Selection 6 This signal is used to tell the Flood Unit to set the intensity using the entry in the front key panel or to set intensity using the Intensity Control signal below When asserted or wired to signal common the intensity will be controlled by the PLC If left unconnected the intensity will be controlled by the entry on the front key panel Note...

Page 23: ... not asserted the flood system is being operated within specifications and airflow is not restricted Typically this signal is used to shut down an automated process in an orderly fashion so that corrections can be made before the flood system shuts down to overheating System Fault 14 When this signal is asserted the system has detected a fault and will not respond to any PLC commands until an oper...

Page 24: ...e LED This is useful for fixture troubleshooting and process verification Cleaning Maintenance Inspect and Replace Fuses The LED Flood Power Supply has two Fuse Holders located on the rear panel Figure 25 Follow these steps to inspect and replace the fuses if indicated as a corrective action based on troubleshooting 1 Unplug the unit 2 Remove the Fuse Holders using a screwdriver Figure 26 3 Remove...

Page 25: ...anliness of your operating environment establish a schedule for cleaning the LED array optic plate When cleaning is required shut the unit down and allow it to cool Then clean the quartz optic plate surface Figure 28 with a clean lint free cloth and isopropyl alcohol Figure 28 Quartz Optic Plate ...

Page 26: ...blem with the connection between the array and the controller or LEDs which have failed Turn off the controller and very that the cable is firmly attached by screws on the controller and the array Power down and restart the controller to reset If the problem persists note the number following the E and contact Dymax for further assistance Controller Board Failure There was a failure with the contr...

Page 27: ...ing The Lens Optics are contaminated dirty Clean the surface of the Lens Foot Switch does not function The Foot Switch is not connected Connect the Foot Switch The Foot Switch is defective Activate the unit using the Front Control Panel Replace the Foot Switch if the unit operates from the Front Control Panel Unit appears to run hot The Cooling Fan Filter is dirty or blocked Replace the Cooling Fa...

Page 28: ...1274 Power Cord China 41275 Miscellaneous Silicone Pad for bench top stand base 41304 User Guide English 41264 Options Accessories Item Part Number Personal Protection Equipment Protective Goggles Green not available in Europe 35286 Protective Goggles Gray standard model included with unit 35285 Face Shield not available in Europe 35186 Radiometers Dymax ACCU CAL 50 LED Radiometer flood 40519 Stan...

Page 29: ...m Power Requirements 100 240 V 50 60 Hz auto ranging Fuse 12 amp LED Timer 0 1 to 9999 9 seconds LED Activation Foot switch front panel or PLC Cooling Forced air filtered fan Hour Meter Unit operation and exposure non resettable Dimensions W x D x H Power Supply 13 00 x 18 25 x 4 50 33 0 cm x 46 4 cm x 11 4 cm Array 6 50 x 5 75 x 7 50 16 5 cm x 14 6 cm x 19 1 cm Interconnect Cable Length 115 292 1...

Page 30: ...stem User Guide Figure 30 BlueWave LED Flood with PrimeCure Array 385 nm Spectral Output Figure 31 BlueWave LED Flood with VisiCure Array 405 nm Spectral Output Figure 32 BlueWave LED Flood with RediCure Array 365 nm Spectral Output ...

Page 31: ...D ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Adjustments Intensity 14 Assembly and Setup 13 Back Panel Controls 11 Cleaning and Maintenance 26 Curing System Safety 7 Features and Benefits 10 Front Panel Controls 10 Fuse Replacement 26 Fuses 26 Help 5 Intensity Adjustment 14 Intensity Control Feature 12 M...

Page 32: ...ng equipment trial rental and leasing programs to assist in such testing and evaluations Data sheets are available for valve controllers or pressure pots upon request PN 41264 MAN067 1 2 2018 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com ...

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