DURKOPP ADLER DAC basic, Operating Manual

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Operating manual part II
© 2013 Dürkopp Adler AG II-21
2 Error-, warning- and info-messages
The control DACbasic or DACclassic has got three groups of messages. In the following table this three groups are
described.
Level Acronym Description
Error Err Error
Switch off the control and eliminate the problem .
Warning Wrn Eliminate the state that caused to the warning. The control will normally worked.
Information Inf Information push the OK-button
Further working should be possible. It could be that only only emergency run features are
possible.
Level Code Error description Corrective
Error 1000 Sewing motor encoder plug (Sub-D, 9
pin) not connected. - Insert the encoder lead into the control unit. Use the
right interface.
Error 1001 Sewing motor error
Sewing motor plug (AMP) is not
connected. - Check the connection and if necessary plug in.
- Test sewing motor phases (R= 2.8 Ohm, high
resistance compared with PE)
- Replace encoder
- Replace sewing motor
- Replace control unit
Error 1002 Sewing motor insulation error - Check motor phase and PE for low-resistance
connection
- Replace encoder
- Replace sewing motor
Error 1004 Sewing motor turning in the wrong
direction - Replace encoder
- Check that the motor plug is in the right place and
change if necessary
- Check wiring in the machine distributor and change if
necessary
- Test motor phases and check for value
Error 1005 sewing motor blocked -Eliminate sluggish movement in the sewing machine
- Replace encoder
- Replace sewing motor
Error 1006 maximum speed exceeded - Change the Encoder
- Reset the control unit
- Check the machine sub class ( t 51 04)
Error 1007 Errors in the reference movement - Change the encoder
- Eliminate sluggish movement in the sewing machine
Error 1008 Error motor encoder - Change the encoder
Error 1010 Plug from the external synchronizer is
not connected - Insert the plug from the external synchronizer into the
control unit. Use the right interface (Sync).
-Only needed by machines with pulley ratio
Error 1011 Missing Z-impulse from then encoder -Switch off the control. Move the hand wheel and switch
the control on.
-Otherwise check the encoder
Error 1012 Error external synchronizer -Change the external synchronizer
Error 1052 Excess sewing motor current, internal
current increase >25A - check the selection of the machine class
- Replace control unit
- Replace the motor
Error 1053 Excess sewing motor voltage, internal
voltage increase - check the selection of the machine class
- Replace control unit
Error 1054 Internal short circuit - Replace control unit
Error 1055 Sewing motor overload - Eliminate sluggish movement in the sewing machine
- Replace encoder
- Replace sewing motor
Information 1203 Position not reached (for thread cutting,
turning round etc. ) - Check controller settings and if necessary change,
mechanical changes to the machines, e.g. thread
cutter setting, belt tension etc.)