DURKOPP ADLER 550-12-33 Operating Instructions Manual Download

Page: 176 / 200

Troubleshooting

174

Operating Instructions 550-12-33/34 - 00.0 - 08/2017

2382 Error

Stepper motor
current error

• Remove the blockage
• Check the encoder cable

and replace, if necessary

• Replace step motor

2383 Error

Stepper motor
overcurrent

• Replace the sewing motor

cable

• Replace step motor
• Replace control

2384 Error

Software error

• Perform reset
• Perform a software update
• Contact Customer Service

2385 Error

Stepper motor
insulation error

• Check motor phase and

PE for low-impedance
connection

• Replace encoder
• Replace step motor

2386 Error

Software error

• Perform reset
• Perform a software update
• Contact Customer Service

2387 Error

Software error

• Perform reset
• Perform a software update
• Contact Customer Service

2388 Error

Software error

• Perform reset
• Perform a software update
• Contact Customer Service

2402 Error

U-axis stepper motor:
• Stepper motor not

moving freely or
blocked

• Encoder cable not

connected or
defective

• Stepper motor cable

is not connected or
faulty

• Encoder defective
• Stepper motor faulty

• Remove the cause of the

stiff movement or
blockage

• Check the encoder cable

and replace, if necessary

• Replace encoder
If the stepper motor is not
supplied with current:
• Check the stepper motor

cable and replace, if
necessary

• Replace step motor

Code Type

Possible causes

Remedial action

Summary of Contents for 550-12-33

Page 1: ...550 12 33 34 Operating Instructions...

Page 2: ...er AG and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler AG Copyright D rkopp Adler AG 2017 IMPORTANT READ CARE...

Page 3: ...t tape 30 4 6 1 Threading the reinforcement tape from the top 30 4 6 2 Threading the reinforcement tape from the bottom 33 4 7 Thread tension 36 4 7 1 Setting the needle thread quantity 37 4 7 2 Setti...

Page 4: ...fling support 110 5 8 Smooth sewing adjusting the stretch value 113 5 9 Service mode 114 5 9 1 Opening the User configuration menu 114 5 9 2 Setting the language 114 5 9 3 Switching the signal tone du...

Page 5: ...machine head 148 7 8 Electrical connection 150 7 9 Establishing equipotential bonding 150 7 10 Pneumatic connection 151 7 10 1 Assembling the compressed air maintenance unit 151 7 10 2 Setting the op...

Page 6: ...Table of Contents 4 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 7: ...nd store them in a place where they are readily available 1 1 For whom are these instructions intended These instructions are intended for Operators This group is familiar with the machine and has acc...

Page 8: ...ing Cover Specifies which covers must be disassembled in order to access the components to be set Steps to be performed when operating the machine sewing and equipping Steps to be performed for servic...

Page 9: ...rd symbols levels of danger and their signal words are described separately in the chapter Safety p 9 Location information If no other clear location information is used in a figure indications of rig...

Page 10: ...use Unauthorized modifications to the machine Use of untrained personnel Use of unapproved parts Transport D rkopp Adler cannot be held liable for breakage and transport damages Inspect the delivery...

Page 11: ...lowing work switch off the machine at the main switch or disconnect the power plug Replacing the needle or other sewing tools Leaving the workstation Performing maintenance work and repairs Threading...

Page 12: ...orming work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions Operation Check the machine during operating for any externally vi...

Page 13: ...hey describe Symbols The following symbols indicate the type of danger to personnel Signal word Meaning DANGER with hazard symbol If ignored fatal or serious injury will result WARNING with hazard sym...

Page 14: ...ury or even death if ignored This is what a warning looks like for a hazard that could result in serious or even fatal injury if ignored Puncture Crushing Environmental damage Symbol Type of danger DA...

Page 15: ...ld result in property damage if ignored This is what a warning looks like for a hazard that could result in environmental damage if ignored CAUTION Type and source of danger Consequences of non compli...

Page 16: ...Safety 14 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 17: ...ne description 3 1 Components of the machine Fig 1 Components of the machine 1 Upper tape feeder 2 External sewing lamp 3 Tabletop 4 Knee button 5 Lower tape feeder 6 Pedal 7 Stand 8 Control 9 Main sw...

Page 18: ...is intended for industrial use The machine may only be set up and operated in dry conditions on well maintained premises If the machine is operated on premises that are not dry and well maintained th...

Page 19: ...ns 550 12 33 34 00 0 08 2017 17 3 3 Declaration of Conformity ThemachinecomplieswithEuropeanregulationsensuringhealth safety and environmental protection as specified in the declara tion of conformity...

Page 20: ...Machine description 18 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 21: ...for operation Complete the following steps in preparation of sewing before starting to work Inserting changing the needle p 22 Threading the needle thread p 24 Threading the hook thread p 27 Setting...

Page 22: ...parts Crushing cutting and punctures are possible Do not sew unless the machine is fully assembled and includes all safety devices NOTICE Property damage may occur While the machine is referencing an...

Page 23: ...t the firmware The machine performs a reference run and is ready for sewing when the display shows the start screen The control remains in automatic mode p 74 only for a few seconds before switching t...

Page 24: ...ting and punctures are possible Only insert or change the needle with the machine switched off NOTICE Property damage may occur Risk of missing stitches or damage to the thread when using thinner need...

Page 25: ...into the hole in the needle bar 1 until it reaches the end stop Important Align the needle 4 in such a way that the groove 5 is pointing to the rear 5 Tighten the threaded pin 3 through the hole in th...

Page 26: ...it the thread reel on the left thread reel plate 1 2 Feed the needle thread through the thread guides as shown and guide it around the tensioner 2 WARNING Risk of injury from moving cutting and sharp...

Page 27: ...des 8 9 and 10 7 Feed the needle thread through the needle thread regulator 5 and the thread lever 4 Important When feeding the thread through the needle thread regulator 5 and the thread lever 4 pay...

Page 28: ...0 08 2017 26 Fig 6 Threading the needle thread 3 10 Insert the needle thread through thread guide 15 11 Insert the needle thread through the needle eye 14 in such a way that the loose end points downw...

Page 29: ...hook thread 1 To thread the needle thread 1 Fit the thread reel on the right thread reel plate 3 WARNING Risk of injury from moving cutting and sharp parts Crushing cutting and punctures are possible...

Page 30: ...hreadguide 9 4 Guide the hook thread counterclockwise around the tensioner 8 5 Guide the hook thread clockwise around the tensioner 7 6 Insert the hook thread through the 4 thread guides 6 7 Open the...

Page 31: ...rom the right to the left through the holes of the hook thread guide 14 15 Turn the handwheel until the hook holes 11 are accessible 16 Insert the hook thread from the right to the left through the ho...

Page 32: ...e top the reinforcement tape is sewn on top of the material If fed from the bottom the reinforcement tape is sewn under the material 4 6 1 Threading the reinforcement tape from the top Fig 11 Threadin...

Page 33: ...Threading the reinforcement tape from the top 2 6 Feed the reinforcement tape from the tape roll to the tape guide 9 and thread it from top to bottom 7 Feed the reinforcement tape clockwise through th...

Page 34: ...ide the reinforcement tape behind the thread guide 5 to keep the reinforcement tape and the needle thread from becoming entangled Fig 13 Threading the reinforcement tape from the top 3 11 Feed the rei...

Page 35: ...brake element 4 2 Fit the tape roll onto the bar 6 3 Slip the brake element 4 back onto the bar 6 4 Tighten the screw 5 Now the tape roll can no longer slip off the bar 5 Use the screw 3 to set how st...

Page 36: ...nt tape from the bottom 2 9 Feed the reinforcement tape from the slot in the oil pan 1 through the tape guide 7 10 Feed the reinforcement tape clockwise through the tensioner 8 11 Insert the reinforce...

Page 37: ...throat plate 10 13 Guide the reinforcement tape towards the rear in the same way as the needle thread 14 Erect the machine head again p 148 Fig 17 Threading the reinforcement tape from the bottom 4 15...

Page 38: ...tension To ensure the proper setting the hook thread tensioner is equipped with a spring made of thinner wire Disturbance from incorrectly set thread tension Too tight Crimping of the sewing material...

Page 39: ...ddition the threading procedure varies with the needle threads and the types of seams used Fig 18 Setting the needle thread quantity 1 Proper setting Less elastic threads The thread lever 1 is visible...

Page 40: ...gulator 3 3 Move the needle thread regulator 3 to the correct position For tight and normal seams detail image a Feed the needle thread through the hole of the thread lever 1 and then directly downwar...

Page 41: ...o 5 The larger the value the greater the released thread quantity and the more elastic the seam Proper setting The proper setting is dependent on the stitch length and the seam type You need to ensure...

Page 42: ...uantity 1 Tilt the machine head p 148 2 Loosen the screws 9 3 Move the hook thread take up 10 Tighter seam move the front edge 7 towards the 0 on the scale 8 More elastic seam move the front edge 7 to...

Page 43: ...hook thread quantity 3 Do not alter the height of the hook thread take up 10 The hole 6 must always remain above the lower bar 5 of the thread bobbin case retainer 4 4 Tighten the screws 9 5 Erect the...

Page 44: ...the needle and hook thread tensioners Fig 24 Setting thread pre tensioner tape tensioner 2 NOTICE Production of loose stitches When sewing corners with active tensioner lift and simultaneous sewing fo...

Page 45: ...tension tape tension 1 Turn the tensioner element 1 2 3 4 counterclockwise in the direction The tensioner element 1 2 3 4 is opened For information on how to set a larger amount of thread in the seam...

Page 46: ...off 1 Fig 27 Switching the tape tensioner for the reinforcement tape on off 2 On both tape feeders the reinforcement tape is fed through a tensioner element 1 2 which can be closed and opened as nece...

Page 47: ...hing the tape tensioner for the reinforcement tape on off 3 To switch the tape tensioner on 1 Press the button 3 The tape tensioner is switched on To switch the tape tensioner off 1 Press the button 3...

Page 48: ...rcement tape tension can be set by adjusting the tape tensioner p 44 The tape brake regulates the tape feeder Depending on its equipment the machine may be equipped with a lower or an upper tape feede...

Page 49: ...in time for cutting 2 To set the upper lower tape brake 1 Loosen the nut 3 2 To reduce the force of the tape brake loosen the screw 2 3 To increase the force of the tape brake tighten the screw 2 4 T...

Page 50: ...ing feet press and hold the pedal in position 1 or position 2 The sewing feet remain lifted for as long as the pedal is kept in position 1 or position 2 2 Press the locking button 1 and keep it presse...

Page 51: ...stable over a range of 2 7 mm by turning the adjusting wheel The increased sewing foot stroke can be switched on and off using the left button p 54 Fig 32 Setting the stroke height To set the sewing f...

Page 52: ...ease the sewing foot pressure Turn screw 1 clockwise Reduce the sewing foot pressure Turn screw 1 counterclockwise 3 Tighten the nut 2 Important Major changes to the sewing foot pressure require a rec...

Page 53: ...g the knee button during sewing 1 The position of the toggle switch 1 indicates whether the function is switched on or off 0 function is switched off 1 function is switched on The function assigned to...

Page 54: ...4 00 0 08 2017 52 Fig 35 Using the knee button during sewing 2 To use the knee button during sewing 1 Press the knee button 2 The ruffling value is reset to 0 2 Press the knee button 2 again The previ...

Page 55: ...rm houses a panel with 2 push buttons and an arrow button Fig 36 Push buttons on the machine arm The following functions have been stored Left button Quick stroke adjustment p 54 Right button Tape ten...

Page 56: ...on and off during sewing Fig 37 Switching maximum stroke on and off To switch the maximum stroke on and off 1 To switch to maximum stroke press button 1 The button 1 lights up indicating that the fun...

Page 57: ...such that it will penetrate reliably even if activated during sewing Fig 38 Switching the edge cutter on and off To switch the edge cutter on 1 Press the upper softkey 1 To switch the edge cutter off...

Page 58: ...hing on and off the sewing lamp To switch on the sewing lamp 1 Set both switches 1 to position I The sewing lamp transformer is now powered on 2 Press the button 6 The sewing lamp illuminates 3 Use th...

Page 59: ...llowsfortheconnectionofasecond LED light The buttons 2 3 and 4 are used to switch the additional LED light on and off and to set the brightness level The scope of delivery does not include a second LE...

Page 60: ...start and control every sewing process Initial situation The pedal is released position 0 The machine is at a standstill The needle is up and the sewing feet are down WARNING Risk of injury from movi...

Page 61: ...edal forward to position 1 The machine sews The speed increases the further forward the pedal is pressed During sewing To interrupt the seam 1 Release the pedal position 0 The machine stops Needle and...

Page 62: ...Operation Operating Instructions 550 12 33 34 00 0 08 2017 60 Fig 41 Sewing 2 2 Cut the reinforcement tape at the thread pulling knife 5 3 Remove the sewing material 5 Thread pulling knife...

Page 63: ...ne are performed using the OP3000 control panel The control panel is equipped with the following buttons Fig 42 The OP3000 control panel at a glance 1 1 Upper softkey 2 Lower softkey 3 Plus minus butt...

Page 64: ...h menu Switch between ruffling top and or ruffling bottom Selection to the left Back one menu level F Function is different for each menu Decrease the value Scroll through the list downwards S Functio...

Page 65: ...rrow buttons to move from entry to entry in a list of menu items for adjacent value fields 0 16 Set the ruffling value Enter the parameter value if the field for the parameters is activated Select the...

Page 66: ...ng the numeric buttons or change it incrementally using If you have entered a value that is not within the specified value range the software will automatically adopt from the value range the limit va...

Page 67: ...dividual seam sections Each section is assigned its own specific parameters e g ruffling value needle thread tension etc Ruffling value and needle thread tension can be altered at any time during the...

Page 68: ...e display changes When a parameter is changed its new value is loaded immediately Button function and menu items on the display Symbol Meaning Upper softkey can be assigned a softkey function p 70 Pre...

Page 69: ...ng value 11 press the two adjacent buttons i e button 10 and button 12 at the same time To change the ruffling value press the numeric button s Select possible ruffling types Ruffling top and bottom R...

Page 70: ...you exit the menu OK OK Press OK to confirm a selection open the menu Left button Switch maximum stroke on and off quick stroke adjustment p 54 To switch maximum stroke on off press the left button R...

Page 71: ...ion is switched on Checkbox deselected function is switched off Stitch condensing at seam end StitchCond End Checkbox selected function is switched on Checkbox deselected function is switched off Lift...

Page 72: ...he softkey menu during the sewing process The following functions are found in the softkey menu in Manual mode 1 Upper softkey 2 Lower softkey Symbol Meaning Manual stitch condensing on Press the butt...

Page 73: ...Switching a softkey function on off To switch a softkey function on and off 1 Press button 1 2 3 4 5 under the desired softkey function 2 To exit the softkey menu press the lower softkey again Creati...

Page 74: ...n subsequently be called up using this softkey Removing a softkey function from the upper softkey To remove the softkey function from the upper softkey 1 Press the upper softkey 1 and button 6 at the...

Page 75: ...tion 1 and continue sewing The seam will be sewn using the altered parameter value Adjusting parameters during sewing To adjust parameters during sewing 1 Release the pedal position 0 2 Change the des...

Page 76: ...am number Value range 001 999 Automatic mode allows for the execution of seam programs 001 999 Use to select the parameter Use to change the seam program number OR Enter the seam program number direct...

Page 77: ...are counted down for every seam section OK OK Press OK to confirm a selection open the menu ESC Exiting automatic mode This step cannot cancel the sewing of a started seam p 82 F S No function assign...

Page 78: ...section change is performed following the completion of the programmed stitch count A seam section change can then only be executed manually using the arrow button The Count Stitches function is activ...

Page 79: ...hed on or off the next time the seam section changes Resetting the piece counter Press button 3 Stitch counting on or off If the function is switched off in the softkey menu the programmed number of s...

Page 80: ...on 1 2 3 4 5 under the desired softkey function The symbol is highlighted 2 To exit the softkey menu press the lower softkey again Assigning a softkey function to the upper softkey 1 Information The u...

Page 81: ...ction 2 Use to select the seam program number 001 or another one if available The seam program number must not be 000 as this number signifies manual mode rather than a seam program The control switch...

Page 82: ...tomatic mode 1 Select the seam program p 79 2 Press the pedal forward to position 1 and sew The display switches to Fig 50 Sewing in automatic mode 1 The parameter values for the current seam section...

Page 83: ...ction of the thread tension 0 16 Setting the ruffling value 0 16 Notice There are no buttons 11 13 and 15 In order to for instance set the ruffling value 11 press the two adjacent buttons i e button 1...

Page 84: ...seam program to the other side if the left and the right side are sewn one after the other Needle and sewing feet are lifted and remain up as long as the pedal is kept in the 2 position 5 Cut the rei...

Page 85: ...am program is based on the preset values that have been assigned at the factory and can only be changed in service mode Service Instructions To teach a new seam program Assigning a new seam program nu...

Page 86: ...eated but does not yet contain any individual settings Defining a sideless left right piece 5 Use to switch to the selection 6 If the seam program is intended for a left right piece set the desired si...

Page 87: ...h count press the upper softkey The stitch count is activated and no longer struck through on the display Important If the number of stitches is still not being displayed in automatic mode activate th...

Page 88: ...read tension of the current seam section Value range 1 99 Use to select the parameter Use to change the needle thread tension Symbol Meaning Symbol Description Stitch counter StitchCount Enter the des...

Page 89: ...ert the sewing material 17 To sew the 1st seam section up to the desired position press the pedal forward to position 1 Information If you already entered a number of stitches for this seam section in...

Page 90: ...press the pedal fully back to position 2 The settings for the seam sections of the new seam program are stored P flashes 23 Adjust the parameters for the seam program p 99 24 Press the ESC button The...

Page 91: ...w available Do not mirror the seam program button 2 While not mirrored now the seam program can be mirrored later at any time p 108 Mirror the seam program button 4 The created left right side is mirr...

Page 92: ...ode offers the following functions create a new seam program on the control panel p 91 edit existing seam programs p 99 edit individual seam sections of existing seam programs p 102 Copy seam programs...

Page 93: ...m are programmed manually Information Every new seam program is based on the preset values that have been assigned at the factory and can only be changed at the Technician level Service Instructions T...

Page 94: ...display switches to Fig 60 Creating a new seam program on the control panel 2 Defining a sideless left right piece Important Oncetheseamprogramhasbeensaved thissettingcannolonger be changed 6 Use to...

Page 95: ...osed of up to 30 seam sections To duplicate a specific seam section select the seam section PRECEDING the section to be duplicated and press the upper softkey To duplicate the 1st seam section select...

Page 96: ...and ruffling value The ruffling type and the ruffling value are shown on the display Caution While it cannot be selected this selection can be changed To select the ruffling type press the button Ruff...

Page 97: ...tivate the parameter or use to edit the value enter new values using the numeric buttons and confirm the change by pressing OK Use to exit the submenu The changed values are stored immediately 18 To e...

Page 98: ...y Needle thread tension Thr Tens Top Set needle thread tension Important The needle thread tension MUST be greater than the hook thread tension Hook thread tension Thr Tens Bot Set hook thread tension...

Page 99: ...To exit the seam program menu press the ESC button The parameters adjusted for the seam program are stored 25 Toaddadditional seamsections presstheupper softkey Ruffling support Ruffl Support The foll...

Page 100: ...supposed to be created with a left AND a right side use to switch to the selection 30 Use to select the other side L R 31 Repeat steps 7 28 as often as necessary Saving a new seam program Once all sea...

Page 101: ...r a sideless a left or a right piece cannot be changed This setting is adjusted onceduring the creation ofthe seamprogramandcannot be changed at a later time To edit an existing seam program 1 Switch...

Page 102: ...y Needle thread tension Thr Tens Top Set needle thread tension Important The needle thread tension MUST be greater than the hook thread tension Hook thread tension Thr Tens Bot Set hook thread tension...

Page 103: ...ESC button The parameters adjusted for the seam program are stored Adding or deleting seam sections 9 Use to switch to the selection The display switches to Fig 64 Editing an existing seam program Ruf...

Page 104: ...saved The machine switches to automatic mode and the edited seam program is selected and can be sewn right away 5 6 4 Editing existing sewing sections The seam sections of existing seam programs can b...

Page 105: ...ymbol Meaning Ruffling type and ruffling value The ruffling type and the ruffling value are shown on the dis play Caution While it cannot be selected this selection can be changed To select the ruffli...

Page 106: ...value enter new values using the numeric buttons and confirm the change by pressing OK Use to exit the submenu The changed values are stored immediately 11 To exit the seam section menu press the ESC...

Page 107: ...utomatic mode that you wish to copy p 79 2 Press the P button The display switches to Fig 65 Copying the seam program 1 P flashes 3 Press the lower softkey The softkey menu appears on the display Fig...

Page 108: ...the numeric buttons 0 9 and then press the OK button The seam program number is adopted The display switches to Fig 68 Copying the seam program 4 P flashes 6 Make the desired changes in the new seam p...

Page 109: ...rogram 1 Select the seam program in automatic mode that you wish to delete p 79 2 Press the P button The display switches to Fig 69 Deleting a seam program 1 P flashes 3 Press the lower softkey The di...

Page 110: ...the seam program in automatic mode that you wish to mirror p 79 2 Press the P button The display switches to Fig 71 Mirroring a seam program 1 P flashes 3 Press the lower softkey The softkey menu appe...

Page 111: ...eft and the right piece are not supposed to be exactly mirror inverted edit the desired piece p 90 6 Press the ESC button The machine switches to automatic mode and the mirrored seam program is select...

Page 112: ...xample the needle hook thread tension remains constant up to a ruffling value of 4 and increases linearly starting with the initial ruffling value of 4 before remaining constant from the maximum ruffl...

Page 113: ...op Set the percentage by which the needle thread tension is supposed to rise starting with the initial ruffling value Factory default settings Increase by 40 Initial ruffling value Ruffl Min Set the i...

Page 114: ...hich the hook thread tension is supposed to increase Value 0 16 Maximum ruffling value Ruffl Max Set the maximum ruffling value up to which the hook thread tension is supposed to rise linearly Value 0...

Page 115: ...ediately 5 8 Smooth sewing adjusting the stretch value The process of sewing a seam without ruffling is called smooth sewing Depending on the sewing material setting the ruffling value to 0 may not su...

Page 116: ...configuration User config using 5 Confirm with OK The User configuration menu opens 5 9 2 Setting the language To set the desired language 1 Open the User configuration menu p 114 2 Use to select the...

Page 117: ...and off as needed To switch the signal tone on off 1 Open the User configuration menu p 114 2 Use to select the parameter Signal tone Forward Sound 3 Confirm with OK The submenu opens 4 Confirm with...

Page 118: ...ly one after the other without the need to adjust the seam program This automatic progression can be switched on and off as needed To switch the automatic progression on off 1 Open the User configurat...

Page 119: ...ger be canceled with a press of the pedal Only when a seam program has been sewn completely can a new seam program be started or automatic mode be exited To set seam program cancellation with a press...

Page 120: ...switched on or off 0 function is switched off 1 function is switched on The function assigned to the knee button 2 at the factory is Set selected ruffling value to 0 and vice versa To assign a functio...

Page 121: ...buttons 5 Confirm with OK 6 To exit service mode press the ESC button The changed value is stored immediately Menu entry Function No Set ruffling value to 0 and vice versa Manual mode Stroke Quick st...

Page 122: ...nsor The tilt sensor serves as a safety device It senses when the machine head is tilted and subsequently locks the machine Sewing is not possible during this time This feature prevents the pedal from...

Page 123: ...ensor 1 The tilt sensor is composed of 2 parts Fig 76 Activating deactivating the tilt sensor 2 The 1st part is assembled to the machine head The 2nd part is screwed to the interior of the tabletop cu...

Page 124: ...with OK Important The tilt sensor may only be deactivated in exceptional cases only for a brief time and only by qualified specialists 10 Use to change the setting to On Off 11 Confirm with OK The til...

Page 125: ...ftware update 3 Switch on the machine at the main switch 3 p 20 The machine is ready for operation when only the POWER LED 1 is lit 4 Insert the USB key into the USB port 2 The software update starts...

Page 126: ...Programming Operating Instructions 550 12 33 34 00 0 08 2017 124...

Page 127: ...esired seam quality Advanced maintenance work may only be carried out by qualified specialists Service Instructions WARNING Risk of injury from sharp parts Punctures and cutting possible Prior to any...

Page 128: ...chine head Removing lint and thread remnants Clean the area under the throat plate Check oil level at machine head Check oil level at hook drive housing Pneumatic system Check the operating pressure C...

Page 129: ...Hold the compressed air gun so that the particles do not fly close to people Make sure no particles fly into the oil pan NOTICE Property damage from soiling Lint and thread remnants can impair the ope...

Page 130: ...Remove sewing dust and cutting waste from the oil pan 6 3 Lubricating 1 Throat plate CAUTION Risk of injury from contact with oil Oil can cause a rash if it comes into contact with skin Avoid skin con...

Page 131: ...A 10 or oil of equivalent quality with the following specifications Viscosity at 40 C 10 mm2 s Flash point 150 C You can order the lubricating oil from our sales offices using the following part numbe...

Page 132: ...e head NOTICE Property damage from incorrect oil level Too little or too much oil can cause damage the machine Top off oil as described NOTICE Property damage from incorrect oil Incorrect oil types ca...

Page 133: ...f the oil reservoir 1 Fill oil through the filler hole 3 to a maximum of 2 mm below the maximum level marking 2 6 3 2 Checking the hook lubrication Fig 80 Checking the hook lubrication 1 Hook drive ho...

Page 134: ...cluded in the accessory pack To check the oil level 1 Keep the dipstick 3 ready 2 Open the right hook cover 3 Loosen the screw plug 1 on the filler opening 4 Insert the dipstick 3 into the hook drive...

Page 135: ...filler opening Important Only top off the oil a little at a time When finished check the oil level If necessary repeat these 2 steps several times until the oil levelisjustbelowthemaximumlevelmarking...

Page 136: ...peratingpressurecannotdeviatebymore than 0 5 bar Check the operating pressure on a daily basis Fig 83 Setting the operating pressure To set the operating pressure 1 Pull the pressure controller 1 up N...

Page 137: ...Draining the water condensation Water condensation accumulates in the water separator 2 of the pressure controller Proper setting Water condensation must not rise up to the level of the filter elemen...

Page 138: ...w 3 completely 4 Allow water to drain into the collection tray 5 Tighten the drain screw 3 6 Connect the machine to the compressed air supply 6 4 3 Cleaning the filter element Fig 85 Cleaning the filt...

Page 139: ...or 2 4 Loosen the filter element 1 5 Blow out the filter element 1 using the compressed air gun 6 Wash out the filter tray using benzine 7 Tighten the filter element 1 8 Tighten the water separator 2...

Page 140: ...Maintenance 138 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 141: ...machine head If applicable safety clips on the stand feet All pieces of Styrofoam and cardboard If applicable lashing straps and wooden blocks from the table top and the stand WARNING Risk of injury...

Page 142: ...ed and must be assembled to the tabletop Fig 86 Assembling the reel stand 1 To assemble the reel stand 1 Place a washer 1 onto the hole in the tabletop 2 Screw in a nut 2 until you reach the end of th...

Page 143: ...ad at the end of the reel stand tube 3 5 Screw the 2nd nut 2 from the bottom onto the thread at the end of the reel stand tube 3 The reel stand is now securely assembled to the tabletop Important The...

Page 144: ...parts The tabletop can sink under its own weight when the screws on the stand bars are loosened Crushing possible Ensure that your hands are not jammed when loosening the screws CAUTION Risk of muscul...

Page 145: ...seek the assistance of a 2nd person to complete this step 3 To avoid jamming slide the tabletop in or out evenly at both sides The scales on the outer sides of the stand bars serve as an adjustment a...

Page 146: ...tions 550 12 33 34 00 0 08 2017 7 5 Setting the pedal Fig 90 Setting the pedal CAUTION Risk of injury Crushing possible Take care not to crush your fingers at the pedal rod or the pedal 1 Wing nut 2 C...

Page 147: ...l forward and backward without a problem To set the position of the pedal 1 Loosen the wing nuts 1 on the left and the right of the cross strut ends 2 2 Slide the cross strut 2 that holds the pedal 3...

Page 148: ...ushing from moving parts The machine head is very heavy Crushing possible Ensure that your hands are not jammed when inserting the machine head NOTICE Property damage may occur Cable may sustain damag...

Page 149: ...0 08 2017 147 To insert the machine head 2 1 Guide the cables through the tabletop with great care so as not to kink or pinch them 2 Insert the machine head vertically into the tabletop cutout 3 Inse...

Page 150: ...head To tilt the machine head 1 Grab the machine head at the top on the machine arm and carefully lower it down to the tilt protection device 1 The tilt sensor locks the machine for as long as the ma...

Page 151: ...d unlocks the machine The machine is ready to sew again Information The tilt sensor is composed of the tilt sensor found on the machine head and a permanent magnet housed inside the tabletop cutout Bo...

Page 152: ...uipotential bonding Important Before putting the machine into operation establish equipotential bonding To establish equipotential bonding 1 Establish equipotential bonding as specified in the wiring...

Page 153: ...the compressed air maintenance unit 1 Connect the connection hose to the compressed air supply using a hose coupling R 1 4 NOTICE Property damage from oily compressed air Oil particles in the compres...

Page 154: ...To set the operating pressure 1 Pull the pressure controller 1 up 2 Turn the pressure controller until the pressure gage 2 indicates the proper setting Increase pressure turn clockwise Reduce pressure...

Page 155: ...pollutant and must not enter the sewage system or the soil Collect waste oil carefully and dispose of it and oily machine parts in accordance with the applicable statutory regulations NOTICE Machine...

Page 156: ...y you should avoid filling too much oil during initial filling Checking the oil level Proper setting The oil level must always be between the minimum level marking 1 and the maximum level marking 2 To...

Page 157: ...or to the sewing material being sewn p 37 6 Set the sewing foot pressure to the sewing material being sewn p 50 7 Set the sewing foot stroke to the sewing material being sewn p 49 8 Set stitch length...

Page 158: ...Setup 156 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 159: ...t from soiling 6 Cover the control to protect it from soiling 7 Cover the entire machine if possible to protect it from contam ination and damage WARNING Risk of injury from a lack of care Serious inj...

Page 160: ...Decommissioning 158 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 161: ...icable national regulations When disposing of the machine be aware that it consists of a range of different materials steel plastic electronic components etc Follow the national regulations when dispo...

Page 162: ...Disposal 160 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 163: ...2594 Email service duerkopp adler com Internet www duerkopp adler com 10 2 Messages of the software Please contact customer service if an error occurs that is not described here Do not attempt to corr...

Page 164: ...ge if necessary Check wiring in machine distributor and change it if necessary Test motor phases and check for correct value 1005 Error Sewing motor current error Sewing motor blocked Encoder cable no...

Page 165: ...otor synchronization error Replace the synchronizer 1051 Error Sewing motor timeout Cable to sewing motor Reference switch defective Reference switch defective Replace cable Replace reference switch 1...

Page 166: ...defective Sewing motor defective Switch off and on the machine Replace encoder Replace sewing motor Contact customer service 1062 Error Sewing motor disturbance IDMA auto increment Switch off and on t...

Page 167: ...th current Check the stepper motor cable and replace if necessary Replace step motor 2103 Error X axis stepper motor step losses Stiff mechanical movement or blockage Remove the cause of the stiff mec...

Page 168: ...DMA auto increment Switch off and on the machine 2171 Error Watchdog Switch off and on the machine Perform a software update Contact Customer Service 2172 Error Stepper motor overvoltage Stepper motor...

Page 169: ...necessary Check wiring in machine distributor and change it if necessary Test stepper motor phases and check for correct value 2181 Error Error in the reference run Replace reference switch 2182 Error...

Page 170: ...k the encoder cable and replace if necessary Replace encoder If the stepper motor is not supplied with current Check the stepper motor cable and replace if necessary Replace step motor 2203 Error Y ax...

Page 171: ...inate sluggishness Replace step motor Replace control 2262 Error Y axis stepper motor disturbance IDMA auto increment Switch off and on the machine 2271 Error Watchdog Switch off and on the machine Pe...

Page 172: ...eplace control 2279 Error Current sensor Stepper motor card defective Control defective Replace control 2280 Error Direction of rotation Replace encoder Check plug assignment and change if necessary C...

Page 173: ...or Perform reset Perform a software update Contact Customer Service 2302 Error Z axis stepper motor Stepper motor not moving freely or blocked Encoder cable not connected or defective Stepper motor ca...

Page 174: ...oltage Check mains voltage 2355 Error Z axis stepper motor overload I T Stepper motor not moving freely or blocked Stepper motor faulty Control defective Remove the blockage or the cause of the stiff...

Page 175: ...otor Replace control 2377 Error Stepper motor overload I T Remove the cause of the stiff movement or blockage Replace step motor Replace control 2378 Error Encoder error Check the connection of the en...

Page 176: ...e error Perform reset Perform a software update Contact Customer Service 2387 Error Software error Perform reset Perform a software update Contact Customer Service 2388 Error Software error Perform re...

Page 177: ...ror U axis stepper motor not responding Perform a software update Replace control 2452 Error U axis stepper motor over current Replace step motor 2453 Error Overvoltage Check the mains voltage 2455 Er...

Page 178: ...control 2474 Error Software error Perform reset Perform a software update Contact Customer Service 2475 Error Magnet wheel search Check the connection Test stepper motor phases R 2 8 high impedance t...

Page 179: ...ent Replace sewing motor cable Replace step motor Replace control 2484 Error Software error Perform reset Perform a software update Contact Customer Service 2485 Error Stepper motor insulation error C...

Page 180: ...l 3022 Error Short circuit in 24 V input or output I T Switch off and on the machine Check connections Replace control 3030 Error Sewing motor phase error Test sewing motor phases R 2 8 high impedance...

Page 181: ...Service 7551 7659 Error Internal error Cable disturbance Cables to the control panel Interface defective Switch off and on the machine Eliminate source of disturbance Perform a software update Replace...

Page 182: ...27 Needle is bent or sharp edged Replace needle p 22 Needle is not inserted correctly into the needle bar Insert the needle correctly into the needle bar p 22 The thread used is unsuitable Use recomm...

Page 183: ...ssembled incorrectly Check the assembly of the reel stand p 140 Thread tensions are too tight Check thread tensions p 42 Throat plate hook or spread have been damaged by the needle Have parts reworked...

Page 184: ...Troubleshooting 182 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 185: ...ton Core spun thr polycotton NeB Nm 15 3 25 2 Stitch length mm 3 4 5 and 6 A change of the ruffling value extends the feed length of the top feed and of the differential feed to 8 mm while reducing th...

Page 186: ...under the switched off top blade mm 17 Clearance under the sewing feet Maximum during lifting Maximum during sewing mm 15 10 Mains voltage V 190 240 Mains frequency Hz 50 60 Operating pressure bar 6...

Page 187: ...utton Edge cutter Right button Tape brake The knee button can be used to set the ruffling value to 0 at any time and to restore it to the set ruffling value The tape tension of the reinforcement tape...

Page 188: ...Technical data 186 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 189: ...Appendix Operating Instructions 550 12 33 34 00 0 08 2017 187 12 Appendix 12 1 Wiring diagram Fig 96 Wiring diagram...

Page 190: ...Appendix 188 Operating Instructions 550 12 33 34 00 0 08 2017 Fig 97 Wiring diagram...

Page 191: ...Appendix Operating Instructions 550 12 33 34 00 0 08 2017 189 Fig 98 Wiring diagram...

Page 192: ...Appendix 190 Operating Instructions 550 12 33 34 00 0 08 2017 Fig 99 Wiring diagram...

Page 193: ...Appendix Operating Instructions 550 12 33 34 00 0 08 2017 191 Fig 100 Wiring diagram...

Page 194: ...Appendix 192 Operating Instructions 550 12 33 34 00 0 08 2017 Fig 101 Wiring diagram...

Page 195: ...700 019606 in 80 u 277 in 283 ge Ausschnitt 0700 017511 Ma 1210 in 1060 u 800 in 683 167 5 in 53 3 103 02 03 17 12 05 15 L ckenb L ckenb 0700 019605 6 8 3 1 9 0 1 0 6 0 6 0 0 6 5 2 2 9 0 5 3 3 8 0 3 0...

Page 196: ...schnitts ge Ma 22 0 5 in 20 0 5 u 22 5 in 20 0 5 ge A b w e i c h u n g e n f r M a e o h n e T o l e r a n z e n n a c h D I N 6 8 1 0 0 H T 1 0 0 T i s c h p l a t t e n a u i s s c h n i t t f r D...

Page 197: ...ior written approval of D rkopp Adler AG All rights reserved Copyright D rkopp Adler AG 0791 196701 1 5 Tischpl Anordnung 14 03 2017 Schmid L ckenbach 5 7 6 5 1 9 0 3 1 7 5 0 8 0 2 8 3 2 9 0 6 5 2 7 7...

Page 198: ...Appendix 196 Operating Instructions 550 12 33 34 00 0 08 2017...

Page 199: ......

Page 200: ...d GERMANY Phone 49 0 521 925 00 E mail SERVICE duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler...

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