Duratuf Whitford Assembly Instructions Manual Download

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Page

Dura

LIFESTYLE

Whitford

Part name

Quantity

Diagram

30mm clout nails (cladding)

120 pcs

90mm nails (framing)

180 pcs

Rivets

100 pcs

25mm Tek Screw (coloured/zinc)

340 pcs

55mm Tek Screw (coloured/zinc)

140 pcs

100mm Tek Screw (coloured/zinc)

24 pcs

“L” bracket

4 pcs

M10 x 140 screw bolts (blue head)

4 pcs

M12 X 135 through bolt

13 pcs

Purlin concealed cleats 86x40mm

12 pcs

Brace strapping

1 roll

Dome washer (for clear roof sheet)

20 per clear

sheet

Silicone tube

Hardware list

Summary of Contents for Whitford

Page 1: ...Whitford Base size 4800 x 3600 Assembly Instructions Dura LIFESTYLE LIFESTYLE...

Page 2: ......

Page 3: ...cladding attachment 21 3 Flashing attachment 23 3 1 Top plate and door flashing attachment 23 3 2 Corner flashings attachment 24 3 3 Back spouting assembly 25 3 4 Back spouting attachment 26 4 Roof s...

Page 4: ...nner Hammer Hand saw Level Flat file Tape measure String line Riveter Pipe wrench Caulking gun Tin snips left right hand Hex drive 5 16 Hex drive 3 8 Philips drill bit Square drive drill bit Slotted d...

Page 5: ...nts The following maintenance process needs to be adhered to to qualify for the steel warranty of your shed Using water and soft nylon brush wash all surfaces annually Within 2km of coast wash every 3...

Page 6: ...45 2 4800 TT004 Top plate 4 Front Back 90x45 2 4800 TN002 Nog 2 Side 90x45 4 1040 TN003 Nog 3 Back 90x45 2 1131 TN004 Nog 4 Back Side 90x45 4 1154 TN005 Nog 5 Back 90x45 4 1061 TS001 Stud 1 Front 90x4...

Page 7: ...0 FBS001 Back spouting 1 1 6125 FS001 Spouting end cap 2 FBC001 Back corner flashing 2 2365 FB005 Barge flashing 3 2 4260 FB006 Barge support 3 2 3460 FFS002 Front spouting 2 1 4925 FDP001 Downpipe co...

Page 8: ...cs 25mm Tek Screw coloured zinc 340 pcs 55mm Tek Screw coloured zinc 140 pcs 100mm Tek Screw coloured zinc 24 pcs L bracket 4 pcs M10 x 140 screw bolts blue head 4 pcs M12 X 135 through bolt 13 pcs Pu...

Page 9: ...NZS 3101 HD12 con nuous perime bar approximately 30mm from edge of the base Plas c sheet 150 min 10mm overhang over concrete base Ground levelled solid or compacted substrate 30mm cladding overhang 20...

Page 10: ...ESTYLE Whitford 1 Timber frame assembly Arrange the parts specified in the following steps on a flat surface and attach them together using two 90mm nails at each join Studs should be positioned betwe...

Page 11: ...in pages 4 5 TT004 TB004 TS003 TS003 1031 1154 1154 1031 TN004 1132 TN003 TN004 TN003 TS003 TS003 TS003 1 2 3 Nail top and bottom plates to end studs Nail remaining studs in correct position Nail in n...

Page 12: ...assembly TT005 TB005 TS003 TS003 1 2 TS003 1040 1154 1040 3 TN004 1132 Regarding Part IDs refer to the Parts list in pages 4 5 Nail top and bottom plates to end studs Nail remaining studs in correct p...

Page 13: ...TN005 3 5 TS001 589 589 TS005 2 1061 Nail top and bottom plates to end studs Nail remaining studs in correct position Nail in nogs at correct height 2400 Nail shorter studs each side of doorway using...

Page 14: ...1 4 DPC attachment to bottom plate Cut pieces of the DPC roll to the length of each wall panel and nail them to underside of bottom plate on wall panels using 30mm clouts underneath each stud flush w...

Page 15: ...h other Back wall Side wall Front wall 1 0 0 10 0 100mm Tek Screw Even spacing Pre drill side wall frames as shown using 7mm drill bit Screw frames together using a cordless drill screwdriver and four...

Page 16: ...outs 3 outside 3 underside Fix each ridge beam s 2 ends to the side walls above each stud using 3 cleats 2 at the top and 1 underneath and four 25mm Tek Screws per cleat 1 6 Ridge beam and door head f...

Page 17: ...mately 35mm from the outermost and innermost studs through bottom plate and concrete base using hammer drill and 10mm masonry drill bit Secure 4 L brackets to studs using two 25mm Tek Screws and to th...

Page 18: ...ttom plate between door studs using a hand saw flush with inside of front wall studs 5 Ensure diagonal measurements on front wall are the same Then attach brace strapping in a cross on both left and r...

Page 19: ...nd nail to inside of frame to temporarily hold wall panel square Staple building paper to outside of frame and proceed with wall claddings Once the cladding is complete remove timber bracing Using ten...

Page 20: ...ews at every stud Top sheet must be flush with the top of the top plate Ends of the corrugated sheets must be flush with outside of studs Ensure metal filings have been removed from between sheets and...

Page 21: ...late TT005 Fasten two 25mm Tek Screws 2 ribs up from the bottom of sheet ensuring end of sheet is flush with outside of studs 2 Position the second sheet underneath the first sheet ensuring top sheet...

Page 22: ...3 4 Screw the 3 sheets of back and side walls using 25mm Tek Screws in the middle of each sheet 5 screws per end of each sheet and 2 in the middle Repeat these steps for remaining back and side walls...

Page 23: ...plate 1 Tek Screw in each 310mm stud Top of this sheet to be flush with top of the top plate For all sheets both ends should be flush with outside of studs 2 Ensure bottom of first row of front wall...

Page 24: ...list in pages 4 5 Ensure bottom of second row of front wall sheets is approximately 1832mm down from top of front top plate TT004 and front wall cladding profile height matches side wall profile heig...

Page 25: ...so top is level with underside of lintel TL001 If required notch bottom of flashing around concrete using tin snips Nail door jamb flashing to inside of stud using three 30mm clouts and screw it into...

Page 26: ...the Parts list in pages 4 5 Attach corner flashings onto corners using six 55mm Tek Screws per corner approximately 250mm down from top of the top plate Ensure corner flashings are square and paralle...

Page 27: ...back and mark diameter of dropper Drill a small hole and using tin snips cut a larger hole slightly larger than the diameter of dropper 2 Silicone around the hole and insert dropper into hole Screw s...

Page 28: ...rhangs corner flashings by approximately 25mm at each end 2 Cut downpipe to desired length Insert downpipe into dropper and fasten it using 1 rivet Fix downpipe to the back wall cladding using 2 downp...

Page 29: ...of rib of profile Use 4 Tek Screws per sheet top plate ridge beam An optional clear roof sheet if supplied needs to be fitted so both edges of the clear roof sheet overlap standard sheets on either si...

Page 30: ...he previous sheet Sheets must be 480mm past front top plate flashing FFT002 and overlap back spouting FBS001 After fastening all roof sheets ensure metal filings have been removed from between sheets...

Page 31: ...m and correct front overhang of distance of 480mm from top flashing Packaging timber You may temporarily brace top plates and ridge beams to ensure they are straight by nailing timber from packaging c...

Page 32: ...ct overlap and 762mm from edge of previous sheet 4 Position and attach remaining roof sheets ensuring correct front overhang and each sheet is 762mm from previous sheet Position and attach last sheet...

Page 33: ...list in pages 4 5 Position barge support flashings FB003 on each side of shed so bottom of barge support flashing is 190mm below top of ridge beams parallel with roof slope and centrally between corne...

Page 34: ...hment FB005 Regarding Part IDs refer to the Parts list in pages 4 5 Using five 55mm Tek Screws equally spaced per barge secure barge flashings through roof sheets into the end of ridge beams and top p...

Page 35: ...all the front spouting and rivet spouting ends to barge flashings at both top and bottom Then fasten front spouting to the roof sheets using rivets equally spaced 3 rivets per sheet 2 FFS002 Regarding...

Page 36: ...parts bag E Guide clips door size dependant 4 F Door handle and fixing to suit 1 G Bottom rail stops and 6mm screws 2 H Faceplate and fixing to suit 1 I Locking bar retainer 2 J Locking bar covers 2 K...

Page 37: ...above and make sure it is level with the first bracket 6 1 Brackets installation 6 2 Door placement on brackets Centralise shaft on roller door and fit plastic clamp onto shaft at one end to ensure sh...

Page 38: ...e bottom rail is at 3 o clock Ensure U bolts are tightened then rotate the door one turn in a forward direction to apply tension Do not let go off the door as the springs are now tensioned Hold the do...

Page 39: ...sition the bottom clip 200mm from the floor with the rest evenly spaced along the guide Position 1 guide over the edge of the door curtain Mark and drill the top fixed guide clip and secure it using 4...

Page 40: ...ting screws and washers Do not overtighten the screws With the door in the closed position slide the end of the locking bars D through the locking bar retainers and while holding the bars level mark t...

Page 41: ...re plumb Refer to page p37 Centralise the axle Refer to section Centralise the axle when door is mounted 6 10 Troubleshooting WARNING Ensure pipe wrench is fitted correctly to axle and it is gripped o...

Page 42: ...Stillson at least 450mm long Loosen the U bolt nuts at both ends and KEEP A FIRM GRIP ON WRENCH Rotate the axle in the required direction see diagram Re tighten the U bolts BEFORE releasing pipe wren...

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Duratuf Whitford, Assembly Instructions Manual

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