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FIELD CONTROL WIRING (cont'd)

is set for the unit to operate.  However, especially

5) Remote Chiller - On AUDX units with remote

in cases of low ambient temperature, the contacts

chiller, field wiring is required for liquid line

should not be the sole means of controlling pump

solenoids, load limit option thermostat, and water

operation.  

temperature sensors.  The 120VAC wiring should
be run in a separate conduit from the sensor
wiring.  Also, shielded cable must be used for the
sensor wiring with the shield grounded only to the
main unit sub-panel.

STAR-DELTA STARTING 

OPEN TRANSITION (OPTIONAL)

Typical For All Compressors

 (Normally Open) auxiliary contacts close locking 1M1

On call for cooling, the controller contacts close,

in the energized position.  The compressor operates

energizing transition contactor (1C) and the five

in the "Star" mode until 10TR transition timer times out

second transition timer (10TR).  Transition contactor

(five seconds) at which time contacts N.C. open and

(1C) power contacts close, tying the center legs of the

de-energize (1C).  Start contactor (1C) N.C. auxiliary

compressor motor windings together into "Star"

contacts close, (10TR) timer N.O. contacts close,

(WYE) configuration.  At the same time (1C-1) N.C.

energizing compressor contactor, (1M2) power

(Normally Closed) auxiliary contacts open preventing

contacts close, thereby completing the "Delta" wiring

(1M-2) from closing.  (1C-2) N.O. (Normally Open)

configuration.  Compressor contactor (1M2) N.C.

auxiliary contacts then close, energizing contactor

auxiliary contacts open, preventing (1C) star contactor

(1M1).  The 1M1 power contacts close, applying

from energizing until the next starting sequence.

power to the compressor winding.  (1M1) N.O.

MICROCOMPUTER CONTROLLER

1.

General Description

The software for the computer is stored in three

Your Dunham-Bush ACDX/AUDX is controlled by

EPROM chips (Electrically Programmable Read Only

an NC25 microcomputer system.  The computer

Memory) store general operating procedures

system is composed of a main microcomputer

(algorithms) and is the same for all packages. The

board, several types of input/output (I/O) boards,

EAROM chip (Electrically Alterable Read Only

and sensors. The I/O boards are connected to the

Memory) stores the program that defines the logic for

microcomputer by ribbon cables. These hardware

a particular unit. This software is called the data base.

components are controlled by the software

Both of these chips retain their content when power is

program in the microcomputer. The software

removed. The third type of memory is battery backed

determines the state of the output relays based

RAM (Random Access Memory) and is used for

on the input values.

temporary storage.

There are two types of inputs to the computer

Information can be retrieved from the NC25 and

system.  A digital input indicates whether or not

displayed on a video display terminal.  The RS232

voltage is present at the input. This could be used

communications port is used.  Refer to FORM 6372

to determine whether or not a contactor is pulled

for more information.

in, a water flow switch is made, or the status of
other on/off devices. Another type of input is an

2.

Microcomputer Hardware Precautions

analog input. An analog value is one that varies
continuously, such as temperature, pressure,

The following precautions must be taken while

current, etc. An analog input must be converted to

working with the microcomputer system.

a digital value with an analog to digital (A/D)
converter board before the computer can process

2.1. Do not lay the solder side of a computer board

the data.

on a metallic surface.  This may damage the  

The computer system outputs are relays that
switch the 115 VAC control devices such as

2.2. Cover the computer components completely

contactors and solenoids.

when drilling sheet metal near the computer.

different types of computer memory chips. The two

battery on the board.

16

Summary of Contents for ACDX

Page 1: ...ctions 6 ACDX Operation Start up 6 7 Maintenance 7 Slide Valve Unloading Operation 8 Low Ambient Operation 9 Fan Position Numbers 10 Fan Cycling Sequence 11 ACDX Sequence of Operation 12 Electrical Co...

Page 2: ...rs attention to the instructions contained herein it will give To use this manual effectively you must first identify your unit model from the unit nameplate It is assumed the user of this manual and...

Page 3: ...eration Weight 3592 4732 5044 7712 9684 10726 MODEL SIZE 150 170 185 210 235 255 Compressor Model Qty SSCA060 3 SSCA075 3 SSCA060 4 SSCA075 4 SSCA060 1 SSCA060 2 SSCA075 2 SSCA075 2 Displ CFH Compr 72...

Page 4: ...cables or other moving equipment are placed so as to avoid damage to the unit or piping The refrigerant Under certain critical conditions it may be necessary to piping must not be used as a ladder or...

Page 5: ...microcomputer controlled units conjunction with a spring loaded bypass regulating valve as shown in Figure 1B The bypass valve must be set to Water Quality ACDX Coolers used in these packages are ass...

Page 6: ...5 TYPICAL CHILLED WATER PIPING TYPICAL MULTIPLE PACKAGED CHILLED WATER CONNECTIONS PARALLEL FLOW PARALLEL FLOW SERIES FLOW...

Page 7: ...ump temperature must be at a The unit is ready for start up when the following procedures representative This will ensure that the oil is warm have been completed enough to vaporize any dissolved refr...

Page 8: ...Compressor Models SSCB use DB Karlube 21 Oil Contact factory for price The above listed oils are synthetic lubricants of the Polyol Ester POE type Due to the complex nature of the POE great precaution...

Page 9: ...en or close UL 1 and UL 2 in response to the supply water temperature The slide valve will move to the left loading by force of discharge pressure whenever UL 1 opens to permit flow to the oil return...

Page 10: ...ell as that portion of the surface rejecting heat by natural convection with related fans off To further assist low ambient starts all fans are held off until the head pressure reaches 190 psig This a...

Page 11: ...C1 1 3 5 7 9 11 C2 2 4 6 8 10 12 150 1 2 150 3 C1 1 3 5 7 9 11 13 15 C3 C2 2 4 6 8 10 12 14 16 Front Rear 170 1 2 170 3 185 1 2 185 3 C1 1 3 5 7 9 11 13 15 17 C3 C2 2 4 6 8 10 12 14 16 18 Front Rear...

Page 12: ...1 RH 2 4 6 8 10 12 1 LH 1 3 5 7 9 11 2 LH RH 13 14 15 16 17 18 Rear Module 185 1 RH 2 4 6 8 10 12 1 LH 1 3 5 7 9 11 2 LH RH 13 14 15 16 17 18 Rear Module 210 1 LH 1 3 5 7 9 Rear Module 1 RH 2 4 6 8 1...

Page 13: ...M1 1 opens to de energize oil light is not on disconnect the main power and reverse sump heater 1HTR and switch 1M1 2 closes to any two phase legs at the Main Incoming Power activate the fan control c...

Page 14: ...ed Compressor No 2 will not be able to restart for five minutes due to integral time delays SAFETY CONTROLS The unit is protected by the following safety controls 8 Water Flow Switch FLS 1 High Pressu...

Page 15: ...occurs temperature during the compressor off when ambient temperature is below 40EF cycle preventing refrigerant migration in 3TAS is measuring ambient temperature to the crankcase and consequent and...

Page 16: ...ges 27 1TAS Motor Overload Protection Compressor overload protection is 1 Unit Control Contact Unit on off control should be provided by a solid state device 1TAS done through the terminals shown on t...

Page 17: ...ps Electrically Programmable Read Only an NC25 microcomputer system The computer Memory store general operating procedures system is composed of a main microcomputer algorithms and is the same for all...

Page 18: ...nce midnight and the accumulated run time during yesterdays Y twenty four hour period CYC gives the number of times that the control point cycled off since midnight If a feedback digital input is asso...

Page 19: ...then new calibration would be 58 60 3 1 3 3 3 So the zero calibration should be changed to 3 1 You must be authorized See Section 3 4 2 Select DATE TIME SET on the main menu Press ENTER to display cur...

Page 20: ...r start delay 7 Power loss reset 8 Anti recycle timing 9 Low pressure safety 19 11 Freeze safety 12 High Oil Temp Safety 13 Alarm Output 14 Fan control 15 Chilled water reset and customer control inte...

Page 21: ...rough 4 for each compressor number manual control DO NOT start a compressor 7 Add the value obtained in step 5 to the amps calculation A setpoint value from step 6 NOTE All compressors will revert bac...

Page 22: ...rator pressure of a given Sample Ramp Times Minutes For a Two pressure B setpoint a time delay is initiated If Compressor Unit with a 2 Second Compressor the pressure stays below the setpoint during t...

Page 23: ...ow normal compressor control if the unit schedule is calling for unit operation that a compressor auxiliary contact digital input stays ON for 15 seconds when the computer is commanding the compressor...

Page 24: ...e pressed after the problem is resolved HOLD state If the discharge pressure 4 23 Low Chiller Flow Alarm A low flow alarm will be generated if a compressor control point is ON and the flow switch digi...

Page 25: ...TYPICAL POWER WIRING ACDX120A...

Page 26: ...TYPICAL CONTROL WIRING ACDX120A...

Page 27: ...TYPICAL OPTIONS WIRING ACDX120A...

Page 28: ...TYPICAL CONTROL WIRING ACDX120B W MICRO...

Page 29: ...TYPICAL CONTROL WIRING ACDX120B W MICRO...

Page 30: ...TYPICAL OPTIONS WIRING ACDX120B W MICRO...

Page 31: ...5 472 12 1 5 5 9 400 3 4 1120 9 3 460 257 350 75 2 98 539 180 12 1 5 3 0 400 3 4 1120 9 3 150 230 570 700 60 3 152 1228 409 16 1 5 5 9 600 5 0 1120 9 3 208 632 800 60 3 171 1228 409 16 1 5 5 9 600 5 0...

Page 32: ...Cooler Model Curve No Min GPM Max GPM 040 CHSO10601B 1 78 315 050 CHS011601B 1 86 315 060 CHS013601B 2 101 420 080 EXD14102J09 3 140 440 095 EXD16112J09 4 175 519 120 EXD16122J07 5 236 697 150 EXT181...

Page 33: ......

Page 34: ...ACDX AUDX CONDENSER CLEARANCE...

Page 35: ......

Page 36: ...ACDX LOAD POINTS...

Page 37: ...ACDX RUBBER IN SHEAR ISOLATOR...

Page 38: ...ACDX SPRING ISOLATOR...

Page 39: ...AUDX LOAD POINTS...

Page 40: ...AUDX RUBBER IN SHEAR ISOLATOR...

Page 41: ...AUDX SPRING ISOLATOR...

Page 42: ...4 Clean the condenser 5 Compressor discharge check valve not operating 5 Replace if necessary properly 6 Fans not running 6 Check pressure control setting condenser pressure exceeds saturated pressure...

Page 43: ...Start Up a Open compressor discharge service valve if supplied b Open liquid valve s c Open suction and discharge valves to pressure gauges if supplied d Check rotation of all fan motors e Start auxi...

Page 44: ...101 Burgess Road Harrisonburg VA 22801 PH 540 434 0711 FAX 540 434 4595 Printed in U S A I O 6193A Issued 9 98...

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