Duff-Norton DN-SADG-01 Installation, Operation & Maintenance Instructions Manual Download Page 2 | Manualshive

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SPA Actuator with Intelli-Motion™ Technology Manual R00

May 2022

Table of Contents

General Information

General ............................................................................................................................3

Applications ....................................................................................................................3

Factory Preparation........................................................................................................3

Warranty ..........................................................................................................................3

Dimensions and Specifications .....................................................................................4

Installation

Installation Procedures ..................................................................................................8

Wiring Diagrams..............................................................................................................9

Analog I/O Adjustments ...............................................................................................15

Limit Switch Adjustment ..............................................................................................16

Setting the Actuator Speed..........................................................................................16

LED Indicators...............................................................................................................16

Configurator Software

Installation ....................................................................................................................17

Settings .........................................................................................................................17

Operating Instructions

Models with Discrete I/O Control Interface.................................................................19

Models with Ethernet I/P Control Interface.................................................................20

Maintenance

Lubrication ....................................................................................................................34

Required Tools ..............................................................................................................34

General Procedures ......................................................................................................34

SPA Actuator Disassembly Instructions .....................................................................34

Technical Illustrations

Brake Alignment............................................................................................................45

Troubleshooting

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Summary of Contents for DN-SADG-01

Page 1: ...he equipment described herein All persons involved in such installation operation and maintenance should be thoroughly familiar with the contents To safeguard against the possibility of personal injur...

Page 2: ...O Adjustments 15 2 4 Limit Switch Adjustment 16 2 5 Setting the Actuator Speed 16 2 6 LED Indicators 16 Section 3 Configurator Software 3 1 Installation 17 3 2 Settings 17 Section 4 Operating Instruc...

Page 3: ...elf lowering The actuator is pre lubricated at the factory and thus requires minimum maintenance Limit switches are checked at the factory for proper functioning 1 4 Warranty Subject to the conditions...

Page 4: ...inimum Stroke Length 6 in 152 mm Maximum Stroke Length 24 in 610 mm Stroke Length Increments 6 in 152 mm Maximum Speed at Dynamic Rated Load 0 83 in sec 21 mm sec Duty Cycle Range at Dynamic Rated Loa...

Page 5: ...ctable Analog Output Range 0 10V DC or 4 20 mA selectable Digital Inputs Rin 3 150 Ohms Tolerance 4 Voltage Range 15 32V DC 24V DC Nominal ON Voltage 15V DC OFF Voltage 8V DC Maximum Voltage 40V DC Mi...

Page 6: ...0 Hz 1 5 3 2 Duty Cycle vs Speed at maximum rated load Hz 10 20 30 40 50 60 0 250 500 750 1000 1250 1500 Duty Cycle Load lbs Duty Cycle vs Load 60 Hz 0 83 ips 10 20 30 40 50 60 0 00 0 42 0 83 1 25 Dut...

Page 7: ...0 Duty Cycle 1 5 3 4 Absolute Maximum Load Per Hz vs Speed 1500 1250 1000 750 500 250 0 0 00 0 42 0 83 1 25 1 66 Load lbs Speed ips Load vs Speed 30 Duty Cycle 1500 1250 1000 750 500 250 0 0 00 0 42 0...

Page 8: ...combination tension compression applications Examples of tension and compression appear on the right Mount the actuator to avoid side loading and eccentric loading To optimize the performance and lif...

Page 9: ...binding The actuator restraining brackets and related hardware must be able to withstand the torque generated by the actuator as it extends and retracts Restraining torque varies with actuator family...

Page 10: ...l Receptacle Part Number MDC 12MR 4 1 Mating Part MDCPM 12FP XX 17 5 0 69 XX length Base Model Wiring Diagram Signal Receptacle M12 Extend Limit Reached Retract Limit Reached Healthy Fault Moving DO C...

Page 11: ...Signal Receptacle M12 V Extend Limit Reached PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 Retract Limit Reached Healthy Fault Moving Ext Retr Control In Position Analog C...

Page 12: ...o configure the Analog Input and Output for voltage or current Base Model Analog Model Pin Signal Number Signal Function x x 1 DO 1 24V DC 30 Extend Limit Reached x x 2 DO 2 24V DC 30 Retract Limit Re...

Page 13: ...DC Maximum Voltage 40V DC Minimum ON Current 4 7 mA Maximum OFF Current 2 4 mA Digital Outputs Type Solid State Relay Contact Resistance includes Protective Elements 75 85 Ohms Voltage Range 15 32V DC...

Page 14: ...E45 4FP RJ45 series or equivalent The connector on the other end will be determined by the requirements of the customer s equipment PLC Ethernet switch etc Connect the cable from the customer controll...

Page 15: ...erred The Analog Output indicates the position of the actuator scaled to the factory limits In analog position mode the Analog Input may be used to select a target or Go To position for the actuator T...

Page 16: ...button R Limit or E Limit for over 2 seconds The limit will be erased and the corresponding LED will blink 3 times to acknowledge the operation The factory limits will still be in place The limits may...

Page 17: ...operational speed of the actuator or the user may enter the desired speed into the text box Clicking the arrow buttons will also incrementally move the indicator left or right along the slider Clickin...

Page 18: ...elevant ones The IP address and subnet mask can be updated in this tab The existing network parameters will stay in effect until a power cycle is performed The actuator must be power cycled for the ne...

Page 19: ...nd and retract according to the instructions 4 1 2 Operational Procedures Base Model Assert the Enable input 24V DC to enable any movement of the actuator Assert the Extend input to extend the actuato...

Page 20: ...r Ethernet models iSPAXXXX X XX E or ES Set the appropriate IP address and subnet mask for your application IP addresses and subnet masks that are incompatible with the intended host will prevent the...

Page 21: ...or operation could be made at any time In Rockwell Studio 5000 create a new project or open the project that you would like to add the SPA with Intelli Motion to Under I O Configuration locate the ro...

Page 22: ...s powered on and in run or remote run mode Check the network parameters Sometimes changing a subnet mask from 255 255 255 0 to 255 255 0 0 will correct this problem Check the wiring between the PLC an...

Page 23: ...forward The UDT contains all of the data formatting and naming information for both control messages Originator PLC to Target iSPA and feedback messages Target iSPA to Originator PLC This capability a...

Page 24: ...pe UDT Use the User Defined Data Type by creating a tag based on the UDT and implementing COP copy instructions to load push the I O data to and from the iSPA with Intelli Motion First create a tag ba...

Page 25: ...n use a single COP copy instruction to copy the UDT data into the output SINT array The UDT contains some values that MUST be set for operation and some that are only necessary for specific functions...

Page 26: ...nches 1 2 stroke length Limit Pair 1 Extend Limit The furthest point the actuator can extend to when active selected 6 INT Limits 1 Retract Limit Pair 2 Retract Limit 64th inches 0 stroke length 1 2 L...

Page 27: ...ControlBits 28 bit0 Enable n a bool 0 1 0 disable VFD no movement 1 enable VFD will move per control signals bit1 Extend n a bool 0 1 0 no extension movement 1 extension movement bit2 Retract n a bool...

Page 28: ...acity Maximum load at the current frequency 16 INT Lower_Frequency_ Limit Hz x 100 3000 30Hz 11000 110Hz Lower frequency limit 18 INT Upper_Frequency_ Limit Hz x 100 3000 30Hz 11000 110Hz Upper freque...

Page 29: ...Invalid stored limit received bit12 Speed_Invalid n a bool 0 1 Invalid speed value received bit13 TargetPosition_ Invalid n a bool 0 1 Invalid target position received bit14 ControlMode_ Invalid n a...

Page 30: ...he NVM is not configured bit3 NVM_Invalid_ Configuration n a bool 0 1 The NVM is not properly completely configured bit4 VFD_ Communications n a bool 0 1 The VFD could not be communicated with bit5 15...

Page 31: ...when the actuator is not faulted the actuator will move to the received TargetPosition when the Enable signal is on and a valid TargetPosition is received 4 2 8 Control Values for All Modes There are...

Page 32: ...olMode tag should be set to one of these options 0 No movement state 1 Discrete mode 2 GOTO mode 4 2 9 Discrete Mode Operation If the tags are set appropriately as defined in Section 4 2 8 on page 31...

Page 33: ...ing 3 Faulted The unit has at least one fault 4 At_Extend_Limit The unit has reached the currently set extend limit 5 At_Retract_Limit The unit has reached the currently set retract limit 6 In_Positio...

Page 34: ...sassemble the actuator as follows while referring to Figure 5 1 on page 43 Read instructions thoroughly before disassembling 1 Clamp the actuator housing 1 in a vise use soft jaws The unit should be i...

Page 35: ...o prevent damage to the air vent 34 remove it from the outer tube 31 and set it aside 13 Unscrew the outer tube 31 and pull over the translating tube and clevis assembly 29 14 Remove the dog point set...

Page 36: ...7 Check the alignment of the tapped holes in the spacer nut 27 with the holes in the output gear 26 Use two 9 64 pins approximately 1 1 2 long One pin should drop into the hole in the output gear 26 I...

Page 37: ...the hole plug 52 if it is in the rear end of the motor f Feed the motor 10 lead wires through the hole in the housings 1 lining up the two couplings 5 located on the motor 10 shaft and the input pinio...

Page 38: ...1 Note the following during the installation process a Adjust the encoder shaft not shown to align with the slot in the end of the screw 18 b Feed the motor 10 lead wires through the hole in the contr...

Page 39: ...4 3 Replacement Kits 5 4 3 1 Motor Kit Description Qty Motor 230V 3 w Thermistor 1 O Rings 1 Coupling 1 Retaining Ring 1 Rubber Grommet 1 Sealing Washer 8 3 8 32 x 0 625 SHCS 3 Quick Connect Female T...

Page 40: ...12 Stroke 1 Screw 18 Stroke 1 Screw 24 Stroke 1 Pin Driv Lok 1 4 x 1 1 8 1 1 1 1 Flat Washer 0 567 x 1 1 8 1 1 1 1 Gear Spacer 1 1 1 1 Woodruff Key 1 1 1 1 Lifting Nut Anti Rotation 1 1 1 1 Translati...

Page 41: ...1 of 48 5 4 3 3 Variable Frequency Drive VFD Parts Kit Description Qty Cover Cap 1 Thermally Conductive Paste 1 VFD KB Model KBVF 23D MOD 1 Screw 10 24 x 0 625 2 Gasket Cap Cover 1 Gnd Jumper Wire Tet...

Page 42: ...SPA Actuator with Intelli Motion Technology Manual R00 May 2022 Page 42 of 48 This Page Intentionally Left Blank...

Page 43: ...R00 May 2022 Page 43 of 48 5 4 3 5 Exploded View Figure 5 1 12 11 1 2 3 4 5 6 7 8 9 10 5 6 14 15 16 17 18 19 20 21 22 23 24 25 24 24 25 24 26 27 28 36 38 37 36 41 29 30 34 31 32 33 35 35 39 39 39 39...

Page 44: ...SPA Actuator with Intelli Motion Technology Manual R00 May 2022 Page 44 of 48...

Page 45: ...otion Technology Manual R00 May 2022 Page 45 of 48 Section 6 Technical Illustrations 6 1 Brake Alignment Figure 6 1A Brake Spring Motor and Pinion Coupling Alignment Figure 6 1B Brake Spring Motor and...

Page 46: ...ts using the pushbuttons on the User I O board or using the Configurator software Extend and Retract limits not set properly Ethernet model Travel limits are set in the cyclical control Ethernet messa...

Page 47: ...wired correctly or ground missing Ensure all control wiring is consistent with instructions in the user manual Verify that the Analog Input and Analog Output are not cross wired Output signal configu...

Page 48: ...Installation Operation Maintenance Instructions 9415 Pioneer Avenue Suite 100 Charlotte NC 28273 800 477 5002 www columbusmckinnon com duffnorton cmworks com May 2022 Duff Norton A Columbus McKinnon...

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