DROPSA 989v2, Operation And Maintenance Manual

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2
Index
INTRODUCTION 3
1. GENERAL INFORMATION 3
1.1. G
ENERAL INFORMATION
3
1.3. CONTENTS OF THE OPERATION AND
MAINTENANCE MANUAL
4
1.4. WARRANTY 4
1.4.1. G
ENERAL
C
ONDITIONS
4
1.4.2. P
ARTS NOT COVERED UNDER
W
ARRANTY
5
1.4.3. T
HE RESPONSIBILITY OF THE USER
5
1.4.4. O
PERATIONS THAT VOID THE WARRANTY
6
2. DESCRIPTION AND TECHNICAL CHARACTERISTICS 6
2.1 G
ENERAL DESCRIPTION
7
2.2. S
TANDARD PUMP COMPONENTS
7
2.2.1 P
UMPING ELEMENTS
8
2.2.2. A
UXILIARY PUMPING ELEMENTS
(
OPTIONAL
) 8
2.2.3 L
ASER FOR GREASE MINIMUM LEVEL
(
OPTIONAL
) 8
2.2.4 G
REASE STIRRING PADDLE
(
STANDARD PUMP
) 8
2.3. T
ECHNICAL SPECIFICATIONS OF THE PUMP
9
2.3.1. L
UBRICANTS
9
2.4. I
DENTIFICATION OF THE PRODUCT
10
3. SAFETY 11
3.1. M
ATERIALS PRESENT ON THE MACHINE
11
3.2. D
EVICES AND
S
OLUTIONS FOR
P
ROTECTION
11
3.3. W
ARNING OF RESIDUAL RISKS
11
3.3.1. L
IFTING AND
T
RANSPORT
12
3.3.1.1 R
ESIDUAL RISKS PRESENT IN THE
L
IFTING AND
T
RANSPORT
P
HASES
12
3.3.1.2. R
EQUIRED
P
ERSONAL
P
ROTECTION
E
QUIPMENT
12
3.3.1.3. W
ARNINGS TO BE HEEDED IN THE
L
IFTING AND
T
RANSPORT
P
HASES
12
3.3.2. I
NSTALLATION AND OPERATION
13
3.3.2.1. R
ESIDUAL RISKS PRESENT IN THE
I
NSTALLATION AND
O
PERATION
P
HASES
13
3.3.2.2. R
EQUIRED
P
ERSONAL
P
ROTECTION
E
QUIPMENT
13
3.3.2.3 W
ARNINGS TO BE HEEDED IN THE
I
NSTALLATION AND
O
PERATION
P
HASES
14
3.3.3. M
AINTENANCE AND
D
EMOLITION
15
3.3.3.1. R
ESIDUAL RISKS PRESENT IN THE
M
AINTENANCE AND
D
EMOLITION
P
HASES
15
3.3.3.2 R
EQUIRED
P
ERSONAL
P
ROTECTION
E
QUIPMENT
15
3.3.3.3 W
ARNINGS TO BE HEEDED IN THE
M
AINTENANCE
AND
D
EMOLITION
P
HASES
16
3.4. S
AFETY
S
IGNS
16
3.5. N
OISE AND
V
IBRATION
I
NDICATIONS
17
3.5.1. N
OISE
17
3.5.2. V
IBRATIONS
17
3.6. P
ROPER AND IMPROPER USE OF THE
M
ACHINE
17
3.6.1. P
ROPER USE
17
3.6.2. I
MPROPER USE
17
4. TRANSPORT AND INSTALLATION 18
4.1. P
REPARATIONS AT THE CUSTOMER
’
S EXPENSE
18
4.2. T
RANSPORT
,
HANDLING AND INSTALLATION
19
4.2.1. I
NSTALLATION OF THE PUMP
20
4.2.2. H
YDRAULIC CONNECTIONS
20
4.2.3. E
LECTRICAL CONNECTION
20
5. START-UP, ADJUSTMENT AND OPERATION 22
5.1 CHECKS TO CARRY OUT DURING THE FIRST
START-UP OF THE PUMP 22
5.2 RESERVOIR FILLING 23
5.3 ADJUSTABLE PUMPING ELEMENT SETTING 23
5.4 CALIBRATION OF THE LASER LEVEL PROBE
0295131, 24VDC OUT NO AND NC (1 THRESHOLD) 23
5.5 OPERATION OF THE 989 V2 24
5.5.1 S
TART
-
UP
25
5.5.2 A
RREST
25
6. MAINTENANCE AND DEMOLITION 25
6.1 PROBLEMS AND SOLUTIONS 26
6.2 SCHEDULED MAINTENANCE 27
6.3 SPECIAL MAINTENANCE OPERATIONS 27
6.4 DEMOLITION 29
7. ORDER INFORMATION AND DIMENSIONS 30
7.1 ORDER INFORMATION 30
7.2 DIMENSIONS 32
Copyright 33