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26 

6.1

 

Problems and solutions

 

Below is a troubleshooting table where the main faults, probable causes and possible solutions to 
be carried out immediately are indicated (contact DropsA). 

In  the  event  of  doubts  and/or  irresolvable  problems,  do  not  search  for  the  fault  disassembling 
parts of the pump, but rather contact the DropsA Technical Office. 

Table 5 – Troubleshooting 

PROBLEM 

CAUSE 

REMEDIAL ACTION TO BE TAKEN 

The pump motor does not work. 

No current present. 

Check the power supply. 

The motor does not work. 

Replace  the  motor.  This  operation  may  be  carried  out  only  by  DropsA 
S.p.A. engineers. 

The  pump  works  but  grease  does 
not arrive at the lubrication points. 

Lines disconnected. 

Check  the  condition  of  the  lines  and  the  relative  connections  to  the 
fittings. Replace worn lines. 

Blocked distributor 

Clean or replace distributor.  

The  grease  is  distributed  to  the 
lubrication  points  in  irregular 
doses. 

The  distributor  is  not  properly 
connected  to  the  lubrication 
points. 

Check the dosages with the system diagram. 

The  pump  begins  the  greasing 
phase but ends it immediately 

Defective  motor  or  high  output 
absorption. 

Allow  to  cool  for  a  few  minutes  and  try  again.  If  the  problem  persists, 
replace  the  motor.  This  operation  may  be  carried  out  only  by  DropsA 
S.p.A. engineers. 

The  pump  does  not  dispense 
grease. 

The reservoir is empty. 

Fill the reservoir with clean grease. 

Air bubbles in the grease. 

Disconnect  the  piping  from  the  pumping  element.  Activate  the  pump 
according  to  the  manual  operating  cycle  until  grease  comes  out  of  the 
pumping element without any air bubbles. 

For  the  cartridge  versions,  you  can  manually  press  the  cartridge  itself  in 
order to favour priming of the pumping element. 

Use of unsuitable grease. 

Empty the reservoir and refill it with a suitable grease again. 

The  piston  of  the  pumping 
element is worn out. 

Replace the pumping element (see Paragraph 6.3.1). 

The  delivery  valve  of  the 
pumping element is blocked. 

Replace the pumping element (see Paragraph 6.3.1). 

 

 
 
 
 
 
 
 
 
 

 

Summary of Contents for 989v2

Page 1: ...tion and maintenance manual Original instructions Manual drafted in compliance with directive 2006 42 DropsA products can be purchased at DropsA branches and authorised distributors go to www dropsa c...

Page 2: ...3 2 2 REQUIRED PERSONAL PROTECTION EQUIPMENT 13 3 3 2 3 WARNINGS TO BE HEEDED IN THE INSTALLATION AND OPERATION PHASES 14 3 3 3 MAINTENANCE AND DEMOLITION 15 3 3 3 1 RESIDUAL RISKS PRESENT IN THE MAI...

Page 3: ...V2 identified in this document with the term MACHINE made by the company DROPSA S P A identified in this document with the term MANUFACTURER for this reason it must follow the machine itself in the e...

Page 4: ...hat they can know and correctly use the MACHINE In fact in addition to a functional description of the Machine and its primary parts this manual contains the instructions and indications for correctly...

Page 5: ...in particular the electrical characteristics indicated specifically on the CE Tag of the individual pump unit Specific electrical disconnect switch on the power supply line dedicated only to the MACHI...

Page 6: ...t specified by the MANUFACTURER The machine is a grease pump designed and constructed to feed an automatic lubrication system for systems or machinery in accordance with its technical specifications T...

Page 7: ...grease or the type of distribution This construction technique is based essentially on the following modules Electric motor Pump body Pumping element Reservoir The bearing structure is the same for a...

Page 8: ...ted directly to the pumping element outlet For the adjustment of adjustable pumping elements see Paragraph 5 3 Figure 2 2 2 2 Auxiliary pumping elements optional The pump is installation ready for ano...

Page 9: ...in 32 cst Storage temperature 40 65 C 40 149F Continuous sound pressure level 70 dB A 1 If a different product is used you must ask DROPSA S p A if it is suitable for use The following characteristics...

Page 10: ...10 2 4 Identification of the product A label is located on the pump tank that indicates the product code the power supply voltages and the basic characteristics...

Page 11: ...ng out the various possible operations on the MACHINE itself In any case this PPE must be integrated or diversified depending on the explicit requirements of the MSDS relative to the grease being used...

Page 12: ...th transport and handling the components of the 989 V2 3 3 1 2 Required Personal Protection Equipment 3 3 1 3 Warnings to be heeded in the Lifting and Transport Phases In the lifting and transport pha...

Page 13: ...ion and installation of which is the customer s responsibility or due to the breakage of connections or piping of the grease distribution system itself possible breakage and projection of components o...

Page 14: ...ce of pressure before removing the connections and or piping of the grease distribution system downstream of the MACHINE Always install a grease distribution system downstream of the MACHINE the selec...

Page 15: ...rest equipment piping conduit on the 989 V2 or on top of the components that make it up 3 3 3 Maintenance and Demolition 3 3 3 1 Residual risks present in the Maintenance and Demolition Phases In the...

Page 16: ...Manuals or after having followed specific and formalised training Do not for any reason whatsoever use petrol solvents or flammable liquids to clean the same Do not make any modifications transformati...

Page 17: ...989 V2 for operations other than those indicated above could cause damage to personnel or to the 989 V2 itself and they are therefore considered improper uses for which the MANUFACTURER will not be he...

Page 18: ...ith the following characteristics isolates the electrical equipment from the power supply having only one open and closed position is lockable with suitable devices for example a padlock in open posit...

Page 19: ...h to the operators and to the MACHINE itself In the installation room there must be no potentially explosive areas generated by bases or powders In the room where the machine is installed a brightness...

Page 20: ...p at operator height about 1200 mm from the floor surface to avoid abnormal posture or the possibility of impact Ensure that the pipes and wires have been properly fastened and protected from any poss...

Page 21: ...pondence between the electrical power supply of the pump and that of the machine electrical power supply system by means of the electrical specifications declared on the CE Tag applied on the side of...

Page 22: ...he installation of which is the customer s responsibility and in particular the piping and connections are correctly and solidly installed without any type of leaks Ensure correct operation of the sim...

Page 23: ...ach full rotation of the wrench corresponds to approx 0 05 cc cycle Check for the presence and compliance replace if necessary of the gasket C Remove the cap A by using a size 4 mm Allen wrench Figure...

Page 24: ...stem that controls activation and manages the minimum level contact and the revolution counter There is also an extra cycle button that provides external cycle request enabling For the operation of th...

Page 25: ...y power supply 6 Maintenance and demolition Before carrying out any maintenance or cleaning operation described below you must always disconnect THE 989 V2 from the relative power supplies carrying ou...

Page 26: ...regular doses The distributor is not properly connected to the lubrication points Check the dosages with the system diagram The pump begins the greasing phase but ends it immediately Defective motor o...

Page 27: ...the machine Reservoir level As required Restore the grease level in the reservoir Filling filter As required Check and possibly replace 6 3 Special maintenance operations The special maintenance oper...

Page 28: ...follows 1 Position the electrical disconnect switch on the machine s power supply line to O OFF or remove the wall plug 2 Always ensure the absence of pressure in the grease distribution system downs...

Page 29: ...to favour recycling allocating them to sorted disposal in particular select the plastic or rubber elements c Dispose of the carcasses in other words once the polluting elements have been removed and...

Page 30: ...80 480V 60Hz UL CSA 3301730 05 Pumping elements Without pumping elements 0297418 x3 0 One fixed flow rate pumping element 0297420 0297418 x2 1 Two fixed flow rate pumping elements 0297420 x2 0297418 2...

Page 31: ...036020 Grease nipple 0297430C Adjustable flow rate pumping element 3 17 cc min 3133883 Filter and gaskets kit 3133885 Laser Kit 24V cc Out NO and NC 1 threshold 3133884 Gasket cap kit 3133886 Pallet k...

Page 32: ...32 7 2 Dimensions Figure 9 Dimensions in mm in 5 kg 10 kg A mm in 596 23 4 648 25 5 B mm in 103 5 4 122 5 4 8 C mm in 175 6 88 230 9...

Page 33: ...mages Reprints even of extracts are only permitted with the approval of DropsA S p A We reserve the right to implement technical modifications to the machine at any time in order to improve safety rel...

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