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8. TROUBLESHOOTING  

 

Below is a diagnostic table showing the main faults, the probable causes and the possible solutions. 
In the event of doubts and/or problems which cannot be solved, do not proceed to look for the fault by dismantling parts of the 
machine, but contact the Dropsa Technical Office. 

 

Fault

 

Cause

 

Solution

 

The electric pump is 
not delivering any 
lubricant. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

The electric motor is not functioning. 
 
 
 
 
 
 
 
 
 
The tank is empty. 
 
 
 
 
The pump is not triggered. Causes of the pump’s 
failure to trigger:

 

 

The motor is turning in an inverted direction 
(clockwise); 

 

The motor is turning in the right direction but the 
stirring paddle is not turning; 

 

Presence of air bubbles in the lubricant. 

 
The pressure adjustment valve (bypass) has been 
calibrated at too low a value 
Presence of dirt in the non-return valve.

 

Check the connection between motor and 
electric supply line. 
 
Check the motor winding. 
 
Check that the connection plates for the motor 
terminal box are positioned in accordance with 
the supply voltage. 
 
Fill the tank. 
N.B.: If the tank was emptied without the 
electric signal for reaching the minimum level 
being given, the minimum level contact must 
be checked.

 

 
Remove the cover from the tank and check 
that the stirring paddle is turning anticlockwise 
and that the lubricant is moving; if not invert 
two of the three motor phases. 
See above. 
 
 
 
Remove the pump delivery pipe and drain off 
the lubricant until the air bubbles have been 
eliminated.

 

The pump will not 
go under pressure. 
 

Possible dirt on the cone of the pump stop valve 
 
 
Internal gasket between pumping element and 
manifold unit broken.

 

Clean the cone and the pumping element stop 
valve housing, draining off the lubricant. 
 
Replace the gasket (code 3190489).

 

No signal indicating 
minimum level 
when there is no 
lubricant in the tank. 

 

Incorrect adjustment of minimum level. 

Check the correct functioning of the level 
probe in the following way: 
 
Dismantle the minimum level unit and 
recalibrate the capacitive probe. 
 

Selection of 
minimum level, with 
lubricant below the 
minimum and pump 
working.

 

Incorrect adjustment of minimum level.

 

The light on the control panel is still on: check 
the electric connection and, if necessary, 
replace the capacitive probe.

 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 2477000

Page 1: ...TICS 5 COMPONENTS 6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 PRE...

Page 2: ...ction from a set of components which are fully compatible and easy to assemble the pressure quantity of lubricant delivered actual type of lubricant or type of distribution can be altered This constru...

Page 3: ...ounted 30 Kg metal reservoir the system is complete with electrical control equipment that allows the pump motor control when the pressure exceed provided or in case of malfunction of the lubrificant...

Page 4: ...80 Kg with transparent reservoir made of polyethylene for special applications E A B C D E F 780 734 630 580 1410 335 A B C D E F PLASTIC GREASE RESERVOIR 148 5 14 DISTANCE BETWEEN HOLES WITHOUT PALLE...

Page 5: ...I 2 Max Degree of protection IP 55 Electric motor Three phase Power 0 75kW Protection IP55 class B Voltage 230 400 Volt 5 50 Hz 280 480Volt 5 60 Hz S1 continuous service N B do not supply the machine...

Page 6: ...Manifold group Refilling oil cap with filter 10 m Min max float level indicator Electropneumatic switch P N 0083450 Connection 1 2 BSP Connection 3 8 BSP Line 1 Line 2 SINGLE OUTLET GREASE PUMP option...

Page 7: ...of special high resistance steel which gives the pump better reliability and durability 5 3 INVERTORS CODE DESCRIPTION Series 0083420 Interchangeable electromagnetic inverter mounted as standard on S...

Page 8: ...s manufactured to sustain high pressures via a pressure chamber optimising the inverter operations two control electromagnets equipped with a thermal probe with an intervention temperature of 100 C pr...

Page 9: ...D MAXIMUM OIL LEVE Standard oil pumps have two types of level Minimum and maximum level float Maximum visual level float 5 6 1 Minimum and maximum level float A probe rod with dual float mounted on th...

Page 10: ...se by the supplier to fix the pump correctly check the pitch dimensions shown in the figures in chapter 12 Use safety gloves and goggles as indicated in the safety sheet for the lubrication oil Do NOT...

Page 11: ...On the pump is placed a label that shows the wiring diagram and setting values The pump is normally equipped with pre setting sensor to L thresholds minimum level Whereas other thresholds MM absolute...

Page 12: ...or in digital mode two outputs and four intervention thresholds We attach a table showing the calibration parameters for the laser probe for 30 and 100 kg tank Image 6 LASER PROBE CALIBRATION 30 kg t...

Page 13: ...for Laser probe 1 Press the MODE ENTER key once OU2 appears on the Display 2 Keep the SET button pressed down for 5 sec 3 When the wording on the Display no longer flashes press SET 4 times until Fno...

Page 14: ...ght by releasing the button the two LEDs have a fixed light 7 press the button for 3 or 4 seconds the probe has acquired the Maximum absolute level 8 In this way the sensor is calibrated N B green Led...

Page 15: ...ing to factory settings START Remove power END Release the button Press and hold the button while power is applied both LED flashing simultaneously Press the button for about 13 sec while the green LE...

Page 16: ...ill the tank N B If the tank was emptied without the electric signal for reaching the minimum level being given the minimum level contact must be checked Remove the cover from the tank and check that...

Page 17: ...incorrect Incorrect adjustment of the control pressure gauge The pressure value set is too high and the pressure adjustment valve bypass intervenes before the pressure gauge can be activated Incorrect...

Page 18: ...rease version with LASER level 24V cc Out NO e NC 1 threshold 0295131 for 30 100 kg 0 STANDARD oil version with floating Reed 0295150 for 30 kg 0295160 for 100 kg Variants Min max laser level kit 24V...

Page 19: ...I per non fare confusione con il numero 1 1 2 SPECIAL VERSIONS Equipment Description Code 400 cm 3 min grease pump 80Kg 176 lb transparent tank with inverter code 0083420 at 24 V DC 2477100 SUMO ATEX...

Page 20: ...Kit 30 kg VAR 5 0295140 Ultrasound level Kit 100 kg VAR 6 Maximum and minimum float level kit 30 kg oil 0295150 Maximum and minimum float level kit 100 kg oil 0295160 Grease loading filter 0295009 By...

Page 21: ...s indicated by at least 200 mm 7 87 in Image 13 Dimensions mm inches A 940 37 30 kg reservoir 1390 54 7 100 kg reservoir 1450 57 80 kg reservoir B 615 24 21 30 100 kg reservoir C 450 17 71 30 100 kg r...

Page 22: ...N 292 Application of the essential safety requirements Machine Dir 06 42 electrical safety stipulations EN 60204 1 See below a list of dangers which have not been completely eliminated but are conside...

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