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1. INTRODUCTION 

This user and maintenance manual relates to the 

Sumo pump

. Using this pump means that oils and greases can be distributed 

within lubrication systems even at high pressures of up to 400 bar (5880 psi).  
The  latest  version  may  be  obtained  from  the  Technical-Commercial  Office,  or  by  consulting  our  web  site 
http://www.dropsa.com

. 

 
The pump subject of this manual must be used by qualified personnel with basic hydraulic and electrical knowledge. 
This user and maintenance manual contains important information about protecting the health and safety of the personnel who 
intend  to  use  this  apparatus.  You  must  read  and  look  after  it  carefully,  making  sure  that  it  is  available  at  all  times  for  the 
operators who intend to consult it. 
 

2. GENERAL DESCRIPTION 
 

The Sumo series of lubrication pumps may be adapted to many uses without making any mechanical changes even after it has 
been installed. In fact, by making a  selection from a  set  of components which  are fully  compatible and easy  to assemble, the 
pressure, quantity of lubricant delivered, actual type of lubricant or type of distribution can be altered.

 

This construction technique is essentially based on the following modules: 

 

Electric motor 

 

Pump body with integrated reducer 

 

Two pumping elements 

 

Reservoir 

 

Valves and outlet unit (inverter, pressure adjustment valve, etc.). 

 

There is only one bearing structure for all versions, with the dual pumping element constituting the essential module. 
The pump unit possesses one single output, because the deliveries from the two pumping elements flow into a manifold unit. 
Two types of tank for grease and two for oil with different volumes (of 30 or 100 kg) with stirring paddle and level indicators can 
be arranged on the pump body. 
The pump is controlled by normal electrical apparatus which is able to effect inversion and perform the programmed cycles. 
The Sumo electric pump is fully protected against the external environment and can operate without difficulty under the most 
severe environmental conditions. 

 
 
 
 

Photo 1 

 

 

Sumo 100 kg 

Sumo 30 kg 

Photo 2 

 

 
 
 
 
 

 

 

Summary of Contents for 2477000

Page 1: ...TICS 5 COMPONENTS 6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 PRE...

Page 2: ...ction from a set of components which are fully compatible and easy to assemble the pressure quantity of lubricant delivered actual type of lubricant or type of distribution can be altered This constru...

Page 3: ...ounted 30 Kg metal reservoir the system is complete with electrical control equipment that allows the pump motor control when the pressure exceed provided or in case of malfunction of the lubrificant...

Page 4: ...80 Kg with transparent reservoir made of polyethylene for special applications E A B C D E F 780 734 630 580 1410 335 A B C D E F PLASTIC GREASE RESERVOIR 148 5 14 DISTANCE BETWEEN HOLES WITHOUT PALLE...

Page 5: ...I 2 Max Degree of protection IP 55 Electric motor Three phase Power 0 75kW Protection IP55 class B Voltage 230 400 Volt 5 50 Hz 280 480Volt 5 60 Hz S1 continuous service N B do not supply the machine...

Page 6: ...Manifold group Refilling oil cap with filter 10 m Min max float level indicator Electropneumatic switch P N 0083450 Connection 1 2 BSP Connection 3 8 BSP Line 1 Line 2 SINGLE OUTLET GREASE PUMP option...

Page 7: ...of special high resistance steel which gives the pump better reliability and durability 5 3 INVERTORS CODE DESCRIPTION Series 0083420 Interchangeable electromagnetic inverter mounted as standard on S...

Page 8: ...s manufactured to sustain high pressures via a pressure chamber optimising the inverter operations two control electromagnets equipped with a thermal probe with an intervention temperature of 100 C pr...

Page 9: ...D MAXIMUM OIL LEVE Standard oil pumps have two types of level Minimum and maximum level float Maximum visual level float 5 6 1 Minimum and maximum level float A probe rod with dual float mounted on th...

Page 10: ...se by the supplier to fix the pump correctly check the pitch dimensions shown in the figures in chapter 12 Use safety gloves and goggles as indicated in the safety sheet for the lubrication oil Do NOT...

Page 11: ...On the pump is placed a label that shows the wiring diagram and setting values The pump is normally equipped with pre setting sensor to L thresholds minimum level Whereas other thresholds MM absolute...

Page 12: ...or in digital mode two outputs and four intervention thresholds We attach a table showing the calibration parameters for the laser probe for 30 and 100 kg tank Image 6 LASER PROBE CALIBRATION 30 kg t...

Page 13: ...for Laser probe 1 Press the MODE ENTER key once OU2 appears on the Display 2 Keep the SET button pressed down for 5 sec 3 When the wording on the Display no longer flashes press SET 4 times until Fno...

Page 14: ...ght by releasing the button the two LEDs have a fixed light 7 press the button for 3 or 4 seconds the probe has acquired the Maximum absolute level 8 In this way the sensor is calibrated N B green Led...

Page 15: ...ing to factory settings START Remove power END Release the button Press and hold the button while power is applied both LED flashing simultaneously Press the button for about 13 sec while the green LE...

Page 16: ...ill the tank N B If the tank was emptied without the electric signal for reaching the minimum level being given the minimum level contact must be checked Remove the cover from the tank and check that...

Page 17: ...incorrect Incorrect adjustment of the control pressure gauge The pressure value set is too high and the pressure adjustment valve bypass intervenes before the pressure gauge can be activated Incorrect...

Page 18: ...rease version with LASER level 24V cc Out NO e NC 1 threshold 0295131 for 30 100 kg 0 STANDARD oil version with floating Reed 0295150 for 30 kg 0295160 for 100 kg Variants Min max laser level kit 24V...

Page 19: ...I per non fare confusione con il numero 1 1 2 SPECIAL VERSIONS Equipment Description Code 400 cm 3 min grease pump 80Kg 176 lb transparent tank with inverter code 0083420 at 24 V DC 2477100 SUMO ATEX...

Page 20: ...Kit 30 kg VAR 5 0295140 Ultrasound level Kit 100 kg VAR 6 Maximum and minimum float level kit 30 kg oil 0295150 Maximum and minimum float level kit 100 kg oil 0295160 Grease loading filter 0295009 By...

Page 21: ...s indicated by at least 200 mm 7 87 in Image 13 Dimensions mm inches A 940 37 30 kg reservoir 1390 54 7 100 kg reservoir 1450 57 80 kg reservoir B 615 24 21 30 100 kg reservoir C 450 17 71 30 100 kg r...

Page 22: ...N 292 Application of the essential safety requirements Machine Dir 06 42 electrical safety stipulations EN 60204 1 See below a list of dangers which have not been completely eliminated but are conside...

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