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* Contact the sales office Dropsa for other primary and the inverter supply voltages 
 

6. UNPACKING AND INSTALLING  

 
 

 

 

No pump assembly operations are envisaged. The pump is fixed on a metal pallet, which allows safe handling using a transpallet 
or forklift truck. This pallet has been designed so that it can be installed in the installation, being equipped with 4 (four) holes of 
Ø  14  mm  suitable  for  fixing  to  the  floor.  Provide  adequate  space  (as  shown  on  the  installation  diagram)  to  avoid  abnormal 
posture or possible impact. Then, as described previously, the pump must be connected hydraulically to the machine and then 
connected to the control panel.

 

 

7. OPERATING INSTRUCTIONS  

 

7.1 GOING INTO OPERATION 

 

Damage to the supply cable and housing may involve contact with live parts at high voltage and consequently fatal danger: 

 

 

Check the integrity of the supply cable and the unit prior to use; 

 

If the supply cable or the unit is damaged, do not start up the system! 

 

Replace the damaged supply cable with a new one; 

 

The unit can be opened and repaired only by specialist personnel; 

 

In order to prevent the danger of electrocution due to direct or indirect contact with live parts, the electric power supply 
line must be suitably protected by a specific differential  magnetothermic switch, according to regulations and with rated 
breaking capacity at list equal to prospective fault current at installation point. 

 

The pump must not be used when submerged in fluids or in a particularly aggressive or explosive/inflammable atmosphere 
unless prepared in advance for this purpose by the supplier; 

 

to fix the pump correctly check the pitch dimensions shown in the figures in chapter 12; 

 

Use safety gloves and goggles as indicated in the safety sheet for the lubrication oil; 

 

Do NOT use lubricants which are aggressive towards NBR gaskets, and if in doubt consult the Dropsa SpA technical office 
which will supply a detailed list of the recommended oils; 

 

Do not ignore dangers to health and comply with health and safety regulations; 

 

Warning! All the  electric components must  be earthed.  This applies to both the electric components, and to the control 
devices. To this end make sure that the earth wire is connected correctly. For safety reasons the earth conductor must be 
approximately 100 mm longer than the phase conductors. If the cable is accidentally removed, the earth terminal must be 
the last one to be removed.

 

 

7.2 ACTION TO BE TAKEN BEFORE START-UP 

 

 

Check the integrity of the pump. 

 

Refill the tank with suitable lubricant. 

 

Check that the pump is at working temperature and that there are no air bubbles in the pipes. 

 

Check that the electric connection has been carried out correctly. 

 

 
 
7.3  USE 

WARNING: 

The unit is only to be opened and repaired by specialist personnel. 

 

TYPE OF PROBE 

TYPE OF INVERTER 

VOLTAGE 

CODE ELECTRICAL 

APPARATUS VIP5 PRO 

CODE ELECTRICAL 

APPARATUS VIP5 PLUS 

CODE ELECTRICAL 

APPARATUS WITH PLC 

LASER PROBE  

(24V cc standard) 

 Out NO e NC  

(1 threshold ) 

Electromagnetic 

24 VDC 

1639211 

1639210 

1637008 

110 VAC 

1637009 

220 VAC 

1637010 

Electro pneumatic 

24 VDC 

1639211 

1639210 

1637011 

110 VAC 

1637012 

220 VAC 

1637013 

LASER PROBE  

24V cc Out 4÷20mA/2 NO 

(4 thresholds ) 

Electromagnetic 

24 VDC 

1639211 

1639210 

1637001 

110 VAC 

1637003 

220 VAC 

1637004 

Electro pneumatic 

24 VDC 

1639211 

1639210 

1637005 

110 VAC 

1637006 

220 VAC 

1637007 

 

Summary of Contents for 2477000

Page 1: ...TICS 5 COMPONENTS 6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 PRE...

Page 2: ...ction from a set of components which are fully compatible and easy to assemble the pressure quantity of lubricant delivered actual type of lubricant or type of distribution can be altered This constru...

Page 3: ...ounted 30 Kg metal reservoir the system is complete with electrical control equipment that allows the pump motor control when the pressure exceed provided or in case of malfunction of the lubrificant...

Page 4: ...80 Kg with transparent reservoir made of polyethylene for special applications E A B C D E F 780 734 630 580 1410 335 A B C D E F PLASTIC GREASE RESERVOIR 148 5 14 DISTANCE BETWEEN HOLES WITHOUT PALLE...

Page 5: ...I 2 Max Degree of protection IP 55 Electric motor Three phase Power 0 75kW Protection IP55 class B Voltage 230 400 Volt 5 50 Hz 280 480Volt 5 60 Hz S1 continuous service N B do not supply the machine...

Page 6: ...Manifold group Refilling oil cap with filter 10 m Min max float level indicator Electropneumatic switch P N 0083450 Connection 1 2 BSP Connection 3 8 BSP Line 1 Line 2 SINGLE OUTLET GREASE PUMP option...

Page 7: ...of special high resistance steel which gives the pump better reliability and durability 5 3 INVERTORS CODE DESCRIPTION Series 0083420 Interchangeable electromagnetic inverter mounted as standard on S...

Page 8: ...s manufactured to sustain high pressures via a pressure chamber optimising the inverter operations two control electromagnets equipped with a thermal probe with an intervention temperature of 100 C pr...

Page 9: ...D MAXIMUM OIL LEVE Standard oil pumps have two types of level Minimum and maximum level float Maximum visual level float 5 6 1 Minimum and maximum level float A probe rod with dual float mounted on th...

Page 10: ...se by the supplier to fix the pump correctly check the pitch dimensions shown in the figures in chapter 12 Use safety gloves and goggles as indicated in the safety sheet for the lubrication oil Do NOT...

Page 11: ...On the pump is placed a label that shows the wiring diagram and setting values The pump is normally equipped with pre setting sensor to L thresholds minimum level Whereas other thresholds MM absolute...

Page 12: ...or in digital mode two outputs and four intervention thresholds We attach a table showing the calibration parameters for the laser probe for 30 and 100 kg tank Image 6 LASER PROBE CALIBRATION 30 kg t...

Page 13: ...for Laser probe 1 Press the MODE ENTER key once OU2 appears on the Display 2 Keep the SET button pressed down for 5 sec 3 When the wording on the Display no longer flashes press SET 4 times until Fno...

Page 14: ...ght by releasing the button the two LEDs have a fixed light 7 press the button for 3 or 4 seconds the probe has acquired the Maximum absolute level 8 In this way the sensor is calibrated N B green Led...

Page 15: ...ing to factory settings START Remove power END Release the button Press and hold the button while power is applied both LED flashing simultaneously Press the button for about 13 sec while the green LE...

Page 16: ...ill the tank N B If the tank was emptied without the electric signal for reaching the minimum level being given the minimum level contact must be checked Remove the cover from the tank and check that...

Page 17: ...incorrect Incorrect adjustment of the control pressure gauge The pressure value set is too high and the pressure adjustment valve bypass intervenes before the pressure gauge can be activated Incorrect...

Page 18: ...rease version with LASER level 24V cc Out NO e NC 1 threshold 0295131 for 30 100 kg 0 STANDARD oil version with floating Reed 0295150 for 30 kg 0295160 for 100 kg Variants Min max laser level kit 24V...

Page 19: ...I per non fare confusione con il numero 1 1 2 SPECIAL VERSIONS Equipment Description Code 400 cm 3 min grease pump 80Kg 176 lb transparent tank with inverter code 0083420 at 24 V DC 2477100 SUMO ATEX...

Page 20: ...Kit 30 kg VAR 5 0295140 Ultrasound level Kit 100 kg VAR 6 Maximum and minimum float level kit 30 kg oil 0295150 Maximum and minimum float level kit 100 kg oil 0295160 Grease loading filter 0295009 By...

Page 21: ...s indicated by at least 200 mm 7 87 in Image 13 Dimensions mm inches A 940 37 30 kg reservoir 1390 54 7 100 kg reservoir 1450 57 80 kg reservoir B 615 24 21 30 100 kg reservoir C 450 17 71 30 100 kg r...

Page 22: ...N 292 Application of the essential safety requirements Machine Dir 06 42 electrical safety stipulations EN 60204 1 See below a list of dangers which have not been completely eliminated but are conside...

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