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5. COMPONENTS 

 

5.1

 

FIXED DELIVERY PUMPING ELEMENTS 

 

The pump has two fixed delivery standard pumping elements (200 cm^3/ min for each pumping element). A  piston slides inside 
the body of the pumping element coupled to the latter by a lapping process. The seal between the piston and the pumping body 
is of a dry type, with no gasket provided between the two. The pumping element retention valve is of the tapered seal type. This 
solution  is  able  to  guarantee  an  optimum  seal  for  the  system  at  high  operating  pressures  (max.  pressure  of  400  bar).  The 
pumping elements are assembled on the manifold unit with a threaded attachment, which facilitates its assembly/ dismantling. 

 
5.2

 

 

ENDLESS SCREW / WORM WHEEL UNIT 

 

The pump has endless screw-worm wheel working kinematics with a transmission ratio of 1/40. The screw is made from special 
steel with high mechanical resistance, which gives it optimum flexible rigidity. To guarantee high resistance to wear, the screw 
has  been  subjected  to  Tenifer  wear-resistant  treatment.  The  screw  is  supported  by  oblique  contact  ball  bearings,  duly 
preloaded,  to  reduce  working  clearance.  The  worm  wheel  is  made  of  bronze  alloy  for  gear  systems,  particularly  suitable  for 
making  the  pump  run  quietly.  The  worm  wheel  shaft  is  made  of  special  high  resistance  steel  which  gives  the  pump  better 
reliability and durability. 
 

5.3

 

INVERTORS 

 

CODE

 

DESCRIPTION

 

Series 0083420

 

Interchangeable electromagnetic inverter (mounted as standard on SUMO pump

 

Series 0083400

 

Electromagnetic inverter

 

Series 0083450

 

Electropneumatic inverter

 

 

SPARE PARTS

 

Code

 

Description

 

Current (A)

 

Power (W)

 

3150011 

Electromagnet 24V DC

 

170 

3150012

 

Electromagnet 110V AC 50/60 Hz

 

206 

3150013

 

Electromagnet 230V AC 50/60 Hz

 

176 

3133262 

Seal kit

 

 

 

 
 
 
 
 

5.3.1

 

Interchangeable electromagnetic inverter (code 0083420 mounted on standard pump)

 

 
The  standard  pump  is  prepared  for  dual  line  function,  with  an  electromagnetically  controlled  inverter  being  assembled  as 
standard.  The  inverter  can  be  replaced  if  it  is  not  working  efficiently,  without  disconnecting  the  two  line  pipes  (of  an 
interchangeable type). This is able to reduce maintenance times and the relating installation shutdown. 

 

 

This version means that the inverter can be replaced without 
disconnecting the line pipes. A solution of this type offers the 
following advantages: 
 

 

 Ease of assembly and dismantling (only the 4 front Allen 

screws need to be loosened and tightened); 

 

 

Short replacement time; 

 

 

Minimum installation shutdown time. 

 

 

 

 

 
 

GENERAL  NOTE  FOR  ALL  INVERTERS

:  It  is  advisable  to  plan  a  delay  in  the  de-energizing  of  the 

electromagnets from 2  ÷ 5 sec. to allow complete inversion in relation to the closing time of the pressure 
gauge at the end of the line. 

 

Photo 3 

Summary of Contents for 2477000

Page 1: ...TICS 5 COMPONENTS 6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 PRE...

Page 2: ...ction from a set of components which are fully compatible and easy to assemble the pressure quantity of lubricant delivered actual type of lubricant or type of distribution can be altered This constru...

Page 3: ...ounted 30 Kg metal reservoir the system is complete with electrical control equipment that allows the pump motor control when the pressure exceed provided or in case of malfunction of the lubrificant...

Page 4: ...80 Kg with transparent reservoir made of polyethylene for special applications E A B C D E F 780 734 630 580 1410 335 A B C D E F PLASTIC GREASE RESERVOIR 148 5 14 DISTANCE BETWEEN HOLES WITHOUT PALLE...

Page 5: ...I 2 Max Degree of protection IP 55 Electric motor Three phase Power 0 75kW Protection IP55 class B Voltage 230 400 Volt 5 50 Hz 280 480Volt 5 60 Hz S1 continuous service N B do not supply the machine...

Page 6: ...Manifold group Refilling oil cap with filter 10 m Min max float level indicator Electropneumatic switch P N 0083450 Connection 1 2 BSP Connection 3 8 BSP Line 1 Line 2 SINGLE OUTLET GREASE PUMP option...

Page 7: ...of special high resistance steel which gives the pump better reliability and durability 5 3 INVERTORS CODE DESCRIPTION Series 0083420 Interchangeable electromagnetic inverter mounted as standard on S...

Page 8: ...s manufactured to sustain high pressures via a pressure chamber optimising the inverter operations two control electromagnets equipped with a thermal probe with an intervention temperature of 100 C pr...

Page 9: ...D MAXIMUM OIL LEVE Standard oil pumps have two types of level Minimum and maximum level float Maximum visual level float 5 6 1 Minimum and maximum level float A probe rod with dual float mounted on th...

Page 10: ...se by the supplier to fix the pump correctly check the pitch dimensions shown in the figures in chapter 12 Use safety gloves and goggles as indicated in the safety sheet for the lubrication oil Do NOT...

Page 11: ...On the pump is placed a label that shows the wiring diagram and setting values The pump is normally equipped with pre setting sensor to L thresholds minimum level Whereas other thresholds MM absolute...

Page 12: ...or in digital mode two outputs and four intervention thresholds We attach a table showing the calibration parameters for the laser probe for 30 and 100 kg tank Image 6 LASER PROBE CALIBRATION 30 kg t...

Page 13: ...for Laser probe 1 Press the MODE ENTER key once OU2 appears on the Display 2 Keep the SET button pressed down for 5 sec 3 When the wording on the Display no longer flashes press SET 4 times until Fno...

Page 14: ...ght by releasing the button the two LEDs have a fixed light 7 press the button for 3 or 4 seconds the probe has acquired the Maximum absolute level 8 In this way the sensor is calibrated N B green Led...

Page 15: ...ing to factory settings START Remove power END Release the button Press and hold the button while power is applied both LED flashing simultaneously Press the button for about 13 sec while the green LE...

Page 16: ...ill the tank N B If the tank was emptied without the electric signal for reaching the minimum level being given the minimum level contact must be checked Remove the cover from the tank and check that...

Page 17: ...incorrect Incorrect adjustment of the control pressure gauge The pressure value set is too high and the pressure adjustment valve bypass intervenes before the pressure gauge can be activated Incorrect...

Page 18: ...rease version with LASER level 24V cc Out NO e NC 1 threshold 0295131 for 30 100 kg 0 STANDARD oil version with floating Reed 0295150 for 30 kg 0295160 for 100 kg Variants Min max laser level kit 24V...

Page 19: ...I per non fare confusione con il numero 1 1 2 SPECIAL VERSIONS Equipment Description Code 400 cm 3 min grease pump 80Kg 176 lb transparent tank with inverter code 0083420 at 24 V DC 2477100 SUMO ATEX...

Page 20: ...Kit 30 kg VAR 5 0295140 Ultrasound level Kit 100 kg VAR 6 Maximum and minimum float level kit 30 kg oil 0295150 Maximum and minimum float level kit 100 kg oil 0295160 Grease loading filter 0295009 By...

Page 21: ...s indicated by at least 200 mm 7 87 in Image 13 Dimensions mm inches A 940 37 30 kg reservoir 1390 54 7 100 kg reservoir 1450 57 80 kg reservoir B 615 24 21 30 100 kg reservoir C 450 17 71 30 100 kg r...

Page 22: ...N 292 Application of the essential safety requirements Machine Dir 06 42 electrical safety stipulations EN 60204 1 See below a list of dangers which have not been completely eliminated but are conside...

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