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6

Dräger Polytron 8000

Description

2.2

Functional description

2.2.1

Principle of operation of the DrägerSensor

® 

1

EC

The electrochemical DrägerSensor

 

EC are electrochemical

transducers for measuring the partial pressure of a gas under

atmospheric conditions.

The ambient air diffuses through a membrane in the liquid

electrolyte of the sensor. A measuring electrode, a counter-

electrode and a reference electrode are in the electrolyte.

An electronic potentiostat circuit maintains a constant electrical

voltage between the measuring electrode and the reference

electrode. The voltage, the electrode and the electrode material

are selected to enable the monitored gas to be electrochemically

converted at the measuring electrode. The electrons flowing

during the reaction are a gauge for the gas concentration.

There is an electrochemical reaction with oxygen from the

ambient air at the counter electrode at the same time.

2.3

Intended use

The Dräger Polytron 8000 is an explosion-proof device for

continuous monitoring of toxic gases or oxygen in the ambient

air, corresponding to the integrated DrägerSensor. The housing

for the device consists of robust, non-corroding stainless steel

or aluminum and is suitable for indoor or outdoor applications.

The unit can be connected to a Dräger monitoring system or

a programmable logic controller (PLC) by means of a sealed

conduit or an appropriately approved cable gland. With the

optionally integrated relay module, the device can be operated

without a central controller (with additional local alarm

signaling). The device is designed for fixed installation and is

approved for use in potentially explosive atmospheres,

see chapter 2.5 on page 6.

2.4

Intended area and conditions of use 

Hazard areas classified into zones:

The device is only designed for use in Zone 1 or Zone 2

potentially explosive atmospheres for which a temperature range

as specified on the device must be observed and in which gases

of Explosion Groups IIA, IIB or IIC and Temperature Classes T4

or T6 (depending on maximum ambient temperature) or dust of

Groups IIIA, IIIB or IIIC may occur. The temperature range

specified for the device must be observed.

Hazard areas classified into divisions:

The device is only designed for use in potentially explosive

atmospheres of Classes I&II, Div. 1 or 2, in which gases or

dust of Groups A, B, C, D or E, F, G and Temperature Classes T4

or T6 (depending on maximum ambient temperature) may occur.

The temperature range specified for the device must

be observed.

2.5

Approvals

See printed version for device marking.

2.6

Device marking

The device marking is supplied with the device as a copy on

a separate document.

Key to the Serial Number: The third letter of the Serial Number

specifies the year of manufacture: D = 2012, E = 2013, F = 2014,

H = 2015, J = 2016, K = 2017 etc.

Example: Serial Number ARDH-0054: The third letter is D,

i.e. the device was manufactured in 2012.

1

DrägerService

®

 is a registered trademark of Dräger.

WARNING

Not tested in environments with an elevated oxygen

content (>21 % O

2

). 

Danger of explosions! Do not use in environments with

an elevated oxygen content. None of the Polytron

8000 instruments is certified or approved for operation

in environments with an elevated oxygen content.

!

D

Polytron  8000

ETR  0401

Dräger  Safety  23560  Lübeck,  Germany

II  2G
II  2D

WARNING:  Do  not  open  when  energized

I

S F

S

IE

A

D

L

C

9N54

0158

Class  I,  Div  1,  Groups  A,B,C,D  |    Class  II,  Div  1,  Groups  E,F,G
Class  I,  Zone  1,  Group  IIC  |  T-Code  T6/T4  |  Type  4X
Supply:  10...30  VDC,  0.1...0.35  A    |    Relay:  5  A,  30  VDC  or  230  VAC
 

CAUTION:  Do  not  open  cover.  Opening 
cover  with  circuits  alive  provokes  risk  of 
Ignition  of  Hazardous  Atmospheres.

WARNING:  To  reduce  the  risk  of  Ignition 
of  Hazardous  Atmospheres,  the  conduit 
must  be  sealed  within  18’’  of  the  enclosure.

WARNING:  Read  Manual  before  operating.

Gas  Detector  for  Use  in  Hazardous  Locations  as  to
Fire,  Electrical  Shock  and  Explosion  Hazards  only
 

Part  No:  4544404
Serial  No. 

XXXX-9999

Ex  d  [ia]  IIC  T6/T4  Gb
Ex  tb  IIIC  T80/130°C  Db
-40°C  ≤  Ta  ≤  +40/+80°C

PTB  11  ATEX  1005X
IECEx  PTB  11.0005X
IP6x  |  P  ≤  5  W    |    UL  only:  -40°C 

°C

≤  Ta  ≤  +70

Sample

Summary of Contents for Polytron 8000

Page 1: ...Instructions for Use The user must fully understand and strictly observe the instructions Use the product only for the purposes specified in the Intended use section of this document Dr ger Polytron...

Page 2: ......

Page 3: ...ngles 11 4 Operation 12 4 1 Operating fundamentals 12 4 2 Display and LEDs 12 4 3 Activating the Info mode 13 4 4 Switching to the Quick Menu mode 14 4 5 Switching to Menu mode password protected 14 4...

Page 4: ...ransmitter for explosion protection according to Annex II Sections 1 5 5 1 5 6 and 1 5 7 of Directive 94 9 EC is not covered at present z Exchanging components may compromise the intrinsic safety This...

Page 5: ...ronics and optional relay 4 Lower part of housing 5 Sensor 6 Assembled device 2 1 2 Explosion proof device with e Box for increased safety 1 Housing cover 2 Handle 3 Enclosure with main electronics an...

Page 6: ...which gases of Explosion Groups IIA IIB or IIC and Temperature Classes T4 or T6 depending on maximum ambient temperature or dust of Groups IIIA IIIB or IIIC may occur The temperature range specified...

Page 7: ...with protective ground or chapter 3 6 on page 9 z The connecting wires for the optional relay module must be selected and fused according to the rated voltages currents and environmental conditions z...

Page 8: ...rt the main electronics back in the housing 10 Screw the cover on again and tighten the set screw 3 5 2 Version with relays When the relay module is fitted the wires for the alarm device are connected...

Page 9: ...set screw 2 2 mm Allen screw of the sensor bayonet ring until the bayonet ring is locked to prevent accidental loosening NOTICE For clear and far ranging detection of a device fault an alarm device s...

Page 10: ...the remote adapter 4 in the opening of the EC sensing head local The Dr ger label on the sensor adapter must point to the mark on the sensing head housing 5 5 Lock sensor adapter with bayonet ring 6 F...

Page 11: ...r the Polytron 8000 To install a SW dongle 1 Switch off the power to the unit or declassify the area according to the local regulations 2 Release the set screw and unscrew the housing cover from the d...

Page 12: ...4 2 2 on page 13 z SIL when SIL status is activated When the optional relay PCB is used z If the first alarm has been triggered the red LED flashes single and A1 is displayed z If the second alarm has...

Page 13: ...terface Only displayed when the 4 20 mA interface is enabled z A1 Alarm limit and measurement units1 z A2 Alarm limit and measurement units1 Warning message present To display warnings see chapter 7 1...

Page 14: ...D test software version and initialization and starts the warm up phase The display indicates that the sensor will be ready to operate in hh mm ss the countdown begins and the Polytron 8000 sends the...

Page 15: ...ng safety data sheets Provide venting into a fume hood or outside the building Always calibrate the zero point first before the sensitivity Otherwise the calibration will be faulty NOTICE Calibration...

Page 16: ...s Sensor Autocal set to enable or disable the function 2 Supply fresh air or apply nitrogen or compressed air to the sensor at a flow rate of 0 5 L min 3 Select Calibration Auto cal and confirm Please...

Page 17: ...age 20 Datalogr on off SW dongle page 21 Set alarm A2 page 20 Set Datalogger Display page 21 Set fault page 20 Clear datalogr Calibration PWD page 20 Sample time Settings PWD page 20 Peak Average Trig...

Page 18: ...form If all the numerical groups are displayed as 00 there are no faults or warnings present 7 1 4 Displaying installed modules Display of the installed hardware modules z Select Information Instrume...

Page 19: ...threshold and confirm The setting for the alarm threshold is displayed 4 Select Next and confirm The setting for the alarm direction is displayed 5 Select Rising or Falling and confirm 6 Select Next a...

Page 20: ...nfiguring the function key This function is used to assign a predefined function to the key The selected function is activated by briefly touching the key 1 Select Settings Instrument Function key and...

Page 21: ...tings Instrument Display Displaytest and confirm 2 Select On or Off and confirm When this function is activated the display is shown inverted and all the LEDs are lit 8 3 Communication settings 8 3 1...

Page 22: ...confirm 3 Set the current and confirm 4 Select Confirm and confirm Switching the warning signal on or off This function is used to switch the warning signal on the analog interface on and off If an e...

Page 23: ...to set various concentrations in the range between 0 and 100 of the selected unit of measure The current output is set to correspond to the selected concentration 1 Select Settings Communication Anal...

Page 24: ...aded to the transmitter if the sensor lock function see chapter 8 4 4 on page 24 is deactivated 8 4 2 Switching Auto CAL on or off 1 Select Settings Sensor Set Auto CAL and confirm 2 Select On or Off...

Page 25: ...mA interface 8 4 6 Resetting the sensor to factory settings This function resets all the sensor parameters to the factory default settings see chapter 12 3 on page 32 1 Select Settings Sensor Sensor...

Page 26: ...he trigger threshold The trigger threshold is specified as a percentage of the maximum range Example A trigger threshold of 2 is entered for a maximum range of 500 ppm Consequently the datalogger will...

Page 27: ...nterface and reconnect the power supply For operation without controller connect terminal 3 with terminal 4 see chapter 3 5 1 on page 8 045 Device not detecting any sensor Check contacts If this fault...

Page 28: ...e device to factory settings see chapter 8 2 6 on page 21 If this fault occurs again Have the device checked by Dr gerService 104 No valid date or time set Set time and date see chapter 8 2 3 on page...

Page 29: ...m packaging 4 Insert sensor or MEC sensor adapter 4 into the opening The Dr ger label on the sensor must point to the mark on the sensing head housing 5 5 Lock sensor with bayonet ring 6 For operation...

Page 30: ...waste disposal regulations For information consult your local environmental agency local government offices or appropriate waste disposal companies CAUTION When the main electronics is changed all se...

Page 31: ...10 conductor resistance Operating current max 80 mA at 24 V DC no relay sensor not remote 100 mA at 24 V DC with relay remote sensor Relay design optional Single pole double throw 5 A at 230 V AC 5 A...

Page 32: ...n AWG Cable size in mm2 Power supply and signal 4 4 7 0 0 5 0 8 Nm 24 12 0 2 2 5 Relay 4 4 7 0 0 5 0 8 Nm 20 12 0 5 2 5 Menu Standard setting A1 Alarm Depending on the sensor A2 Alarm A1 Relay alarm D...

Page 33: ...2 alarm is present If an alarm is configured as acknowledgeable and the alarm is acknowledged the LED lights Alarm hierarchy A2 has a higher priority for the LED than A1 However the A1 and A2 relays o...

Page 34: ...on adapter PE Europe 68 06 978 Calibration adapter Viton 68 10 536 Pipe mounting kit Polytron 5000 8000 45 44 198 Duct mount kit 68 12 725 EC Sensor Head Remote Polytron 8000 with wall pipe mounting k...

Page 35: ...Declaration of conformity Dr ger Polytron 8000 35 14 Declaration of conformity...

Page 36: ...36 Dr ger Polytron 8000 15...

Page 37: ...www norrscope com Dr ger Polytron 8000 37...

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