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17

7.4 Burner

7.5 Flue Baffle

Any reading below 20 millivolts could cause erratic gas 

operation. 

note:

 A reading of 20 or less could be caused 

by low gas pressure, carbon build up or improper ther-

mocouple location. The thermocouple should be centered 

over the burner and extend over 3 slots. The control board 

reads negative millivolts from the thermocouple and the 

positive lead goes to the ground terminal on the control 

board.  The  lower  control  has  a  built-in  delay  when  the 

unit is first turned on. If the lower control reads millivolts 

in excess of 6 MVDC the control will go into a 30 second 

gas delay before attempting to light on gas. To test the 

thermocouple set the meter to DC millivolts. Put the black 

lead from the meter  to terminal J4 and the red lead from 

the meter  to J10 or ground ( other lead from thermocou-

ple). Start the unit on gas and measure the DV millivolts 

produced by the thermocouple. The thermocouple should 

produce 22 to 36 millivolts within 45 seconds. If the milli-

volts are 20 or below erratic operation will occur. Anything 

below  10  to  13  the  control  board  will  not  keep  the  gas 

valve energized and turn on the check light after the third 

trial-for-ignition. Approx 6 to 7 minutes.

The slots in the burner should be directly below the flue 

tube. The burner should be cleaned periodically, at least 

once a year. Soak the burner in an alcohol based solvent 

and allow to air dry. If the burner does not have a good 

ground it can cause erratic gas operation. The electrode 

sparks to the burner tube and a erratic ground will cause 

erratic gas operation. 

The flue baffle ( spiral baffle ) is a twisted piece of metal 

that hangs in the flue tube to slow the heat from the flame 

to the proper location on the cooling unit. If the flue baffle 

is too high or low the heat will not be transferred to the 

cooling unit properly.

MODEL

ABOVE 

BURNER

SIZE

RM3762

1-7/8

5-1/8X13/16

RM3962

1-7/8

5-1/8X13/16

Lack of heat transfer to the cooling unit will cause low cool-

ing performance in the gas mode. It should be cleaned 

periodically, at least once a year. The proper position of 

the  baffle  above  the  burner  should  be  as  shown  in  the 

chart : 

always refer to parts list on the model/product 

number unit you are currently working on.

7.6 flue tube

The flue tube is welded to the boiler of the cooling unit. As 

heat travels up the flue tube and slows at the flue baffle it 

transfers heat to the cooling unit. Carbon build up will not 

allow the heat transfer to the cooling unit and cause lack 

of cooling on gas. In a ruff riding coach there has been 

rare cases where the weld will crack and create lack of 

heat transfer to the cooling unit. The flue tube must be 

cleaned periodically, at least once a year. Clean by using

a flue brush, Dometic Part no. 0151404001.

Baffle

flue tube

Flue Baffle

Burner

Summary of Contents for RM3962

Page 1: ...RM 3962 USA SERVICE OFFICE Dometic Corporation 2320 Industrial Parkway Elkhart IN 46516 574 294 2511 CANADA Dometic Distribution 46 Zatonski Unit 3 Brantford Ontario CANADA N3T 5L8 519 720 9578 Form N...

Page 2: ...dicates a potentially hazard ous situation which if not avoided may result in minor or moderate injury When used without the safety alert symbol indicates a potentially hazardous situation which if no...

Page 3: ...10 SECTION 5 DC COMPONENTS 5 1 Thermistor 11 5 2 Solenoid Valve 11 5 3 Igniter 11 5 4 High Voltage Cable 12 5 5 Electrode 12 5 6 Control Panel 12 5 7 Climate Control Heater 12 5 8 LED Display Panel 13...

Page 4: ...ty 21 SECTION 9 WIRING 9 1 Internal Wiring 23 9 2 External Wiring 23 9 3 Wiring Schematics 23 SECTION 10 ERROR CODES 10 1 Codes 23 SECTION 11 DIAGNOSTIC MODE 11 1 Internal Wiring 23 SECTION 12 ICE MAK...

Page 5: ...9 3 page 10 5 page 13 6 page 16 7 page 16 7 page 17 7 page 17 7 page 17 5 page 13 5 page 12 5 page 14 4 page 10 CAUSE Operation DC Volts Fuse Wiring Control Panel LED Display Board Lower Circuit Board...

Page 6: ...page 16 5 page 13 5 page 14 section 9 page 23 5 page 15 8 page 21 8 page 21 8 page 20 8 page 21 8 page 20 8 page 20 8 page 21 8 page 20 5 page 12 CAUSE DC Volts Wiring LP Gas Manual Gas Valve Solenoi...

Page 7: ...AUTO GAS Mode Selector Button Press the button to turn the auto mode on or off 3 TEMP SET Button The thermostat has 5 settings where 1 indicates the warmest and 5 the coldest temperature setting Pres...

Page 8: ...dication dot is lit AUTO mode and AC operation The AUTO and LP indication dots are lit AUTO mode and GAS operation The LP indication dot is lit Manual gas operation mode Digits E G Fresh food temperat...

Page 9: ...not continue to reset GAS operation if the CHECK indicator lamp continues to be illuminated after several tries AUTOMATIC ENERGYSELECTORCONTROL SYSTEM The refrigerator is equipped with an automatic en...

Page 10: ...pproximately 45 sec onds with two minutes purge interval after each trial If unsuccessful the display will flash LP To restart GAS operation press the main power ON OFF button to the OFF and then ON p...

Page 11: ...ation of the Dometic refrigerator is also depen dent on good clean ground connections Loose or corrod ed ground terminals create a unknown resistance factor that can affect the voltage detected by the...

Page 12: ...igniter stops sparking The resistance is monitored by the igniter and if for any reason the flame goes out the igniter begins sparking until the burner is lit The resistance between the electrode and...

Page 13: ...always loosen the screw and move into place never try to move without loosening the screw On newer units the electrode and high voltage cable are in tegrated into one component To acquire the proper...

Page 14: ...n not used on this model TAG Line J12 Low ambient control J6 AC neutral White J7 AC heater J5 AC Hot Black J8 AC heater J9 Positive wire from thermocouple J10 Negative to Chassis ground at control boa...

Page 15: ...14 RM3762 RM3962...

Page 16: ...s depressed interior light should be off When the re frigerator door is open the switch is closed interior light should be on Check that the switch assembly is properly aligned and that it is not brok...

Page 17: ...the chart MODEL JET SIZE RM3762 58 RM3962 58 Always check the parts list with the model and product number to assure the right jet size TESTING LP GAS SAFETY SHUTOFF The gas safety shutoff must be tes...

Page 18: ...aned periodically at least once a year Soak the burner in an alcohol based solvent and allow to air dry If the burner does not have a good ground it can cause erratic gas operation The electrode spark...

Page 19: ...ile home or recreational vehicle Openings for air supply or for venting of combustion products shall have a minimum dimension of not less than 1 4 inch Ventilation is a critical requirement for proper...

Page 20: ...19 Typical Two Side Wall Vent Application Always Refer To Vent Instructions 3308666 xxx...

Page 21: ...f this happens condensation could form on the frame and could promote rapid formation of frost If you suspect an improper seal apply a small bead of silicone all the way around the perimeter where the...

Page 22: ...conditions If so the cooling unit is good If the temperature of the water is above 43 degrees replace the cooling unit The outside temperature will affect the cooling capacity of the unit There is tha...

Page 23: ...22...

Page 24: ...communication between display and power modules The control system will revert to full automatic operation selecting the best energy source available with AC GAS priority The temperature setting will...

Page 25: ...arm is returned to the down position The absorption system will keep the compartment at the proper temperature for storage of ice Ice making is ac celerated if the thermostat is set to the coldest po...

Page 26: ...l type motor which is geared to the timing cam and ice ejector It is a one RPM motor To check the motor disconnect power to the appliance and test for continuity between the two leads If you DO NOT ha...

Page 27: ...toward the or side One full turn of the screw will make an 18 cc change in the amount of water DO NOT turn the screw more than one full turn at a time If the water level is too high it can also cause...

Page 28: ...27...

Page 29: ...28 ICE MAKER TYPICAL WIRING DIAGRAM...

Page 30: ...thermostat switches to its closed position after be ing sufficiently cooled by the ice in the mold The mold heater and motor are now energized The ejector blades begin to turn When the ejector blades...

Page 31: ...timing cam closes the holding switch providing a circuit to the motor that will assure completion of this revolution The mold heater remains energized The shut off arm will raise and lower again oper...

Page 32: ...rm thus operating its switch Near the completion of the second revolution the timing cam again closes the water valve switch This time a circuit is completed through the water valve solenoid its switc...

Page 33: ...32...

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