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8.

Table of available frequencies:

If several remote controls are used in the same local area different radio channels have to
be used for transmission with at least one free channel between two active channels (e.g.
channel 5, 7, 9, …)

Range 433-434 MHz distance between channels 0.025 MHz

Channel

Frequency

Channel

Frequency

Channel

Frequency

MHz

MHz

MHz

01

433.100

12

433.375

23

433.650

02

433.125

13

433.400

24

433.675 (1)

03

433.150

14

433.425

25

433.700

04

433.175

15

433.450

26

433.725 (1)

05

433.200

16

433.475

27

433.750

06

433.225

17

433.500

28

433.775 (1)

07

433.250

18

433.525

29

433.800 (2)

08

433.275

19

433.550

30

433.825 (1)(2)

09

433.300

20

433.575 (1)

31

433.850 (2)

10

433.325

21

433.600

32

433.875 (1) (2)

11

433.350

22

433.625 (1)

33

433.900 (2)

8.

Table of available frequencies:

If several remote controls are used in the same local area different radio channels have to
be used for transmission with at least one free channel between two active channels (e.g.
channel 5, 7, 9, …)

Range 433-434 MHz distance between channels 0.025 MHz

Channel

Frequency

Channel

Frequency

Channel

Frequency

MHz

MHz

MHz

01

433.100

12

433.375

23

433.650

02

433.125

13

433.400

24

433.675 (1)

03

433.150

14

433.425

25

433.700

04

433.175

15

433.450

26

433.725 (1)

05

433.200

16

433.475

27

433.750

06

433.225

17

433.500

28

433.775 (1)

07

433.250

18

433.525

29

433.800 (2)

08

433.275

19

433.550

30

433.825 (1)(2)

09

433.300

20

433.575 (1)

31

433.850 (2)

10

433.325

21

433.600

32

433.875 (1) (2)

11

433.350

22

433.625 (1)

33

433.900 (2)

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Summary of Contents for BI 5910

Page 1: ...ER MAUAL Multifunction Safety Module BI 5910 with radio control 04 2007 W W ireless safety SAFEMASTER USER MAUAL Multifunction Safety Module BI 5910 with radio control 04 2007 W W ireless safety SAFEM...

Page 2: ...e number engraved on the electronic key and the Identity number of your remote control or your BI5910 Multifunction Safety Module BI 5910 with radio control electronic key side view Key number Identnu...

Page 3: ...on 24 2 4 Semiconductor outputs 25 2 5 Connection of sensors 25 2 6 Manual start and reset 26 Content Application notes 10 1 Presentation of the Multifunction Safety module BI 5910 with radio control...

Page 4: ...ication examples 56 2 11 2 Function diagrams 58 2 12 Indicators 62 2 12 1 Status and failure codes 65 Content 2 7 Auto start 26 2 8 Option start by infra red signal IR 27 2 8 1 Connection of infra red...

Page 5: ...ontrol 82 3 9 1 Disabling enabling of remote control programming 83 3 9 2 Programming of frequency 85 Content 3 Remote control RE 5910 73 3 1 Type and specification of push buttons 73 3 2 Temporary di...

Page 6: ...99 4 4 Accessories remote control RE 5910 100 4 5 Accessories Multifunction safety module BI 5910 101 Content 3 9 3 Time delay for activity monitoring function 88 3 9 3 1 Programming of time base acti...

Page 7: ...Protection of power supply 116 6 7 Minimum and maximum output current 116 6 8 Emergency operation 116 Content 5 Technical data 102 5 1 Remote control RE 5910 102 5 2 Multifunction safety module BI 591...

Page 8: ...of function keys of remote control RE 5910 122 10 Accessories 125 11 Maintenance 126 12 Warranty 128 Content 7 Set up 117 7 1 Set up directives 117 7 1 1 Regular check 119 8 Available frequencies 120...

Page 9: ...of receiver 131 B Connection of receiver 132 C Dimensions 134 D Exchange of rechargeable battery 136 Content Appendix 129 A Front of remote control 130 B Front of receiver 131 B Connection of receive...

Page 10: ...t active Therefore the charger must be mounted in a way that the built in e stop button is not visible Attention A remote control is regarded as a control device and also as safety part because of it...

Page 11: ...not place the remote control on the floor or on metal surfaces If necessary push the Off button first Application Notes The operator must have full overview on all actions created by him If the visua...

Page 12: ...uipment must be handled with care and be checked in regular intervals depending on the usage frequency Application Notes If several radio controlled devices are operated in the same working area diffe...

Page 13: ...and high battery capacity Speed charging and high battery capacity Pocket for remote control as option 1 Presentation of the Multifunction Safety module BI 5910 with radio control We thank you for sel...

Page 14: ...ption User friendly maintenance Identification stored in electronic key Indicator LEDs for diagnostics 1 Presentation of the Multifunction Safety module BI 5910 with radio control Main features of the...

Page 15: ...ease contact our service Telephone 49 77 23 654 0 Telefax 49 77 23 654 356 e mail dold relays dold com 1 Presentation of the Multifunction Safety module BI 5910 with radio control This remote control...

Page 16: ...ote control 3 Semiconductor outputs to indicate the actual status of the multifunctional safety module 1 1 Components of the Multifunction Safety module BI 5910 The multifunction safety module include...

Page 17: ...k of the programming according to the electronic key can be modified by a trained user see section 3 9 1 2 Configuration on delivery Operating mode of BI 5910 Rotary switch A 0 Maximum time to activat...

Page 18: ...ault indication 3 semiconductor outputs for status indication LEDs for status indication 67 5 mm width 2 Multifunction safety module BI 5910 00MF9 with radio control According to EU directive for mach...

Page 19: ...3 S24 A2 S23 A5 IR S31 S33 Y1 A4 Y2 A2 BNC K1 K2 A1 A2 13 23 31 14 24 32 BI 5910 22 00MF9 Applications 2 Multifunction safety module BI 5910 00MF9 with radio control A2 K1 K2 S12 S11 S13 S14 S21 S22 S...

Page 20: ...not possible e g production halls mounting scaffolds plants and dangerous accessible areas Anwendungen Approvals and marking ET pending 2 Multifunction safety module BI 5910 00MF9 with radio control P...

Page 21: ...ction all safety functions also the hardwired ones of the BI 5910 can be reset with the remote control 2 1 Function of BI 5910 The device is equipped with a safety radio receiver to operate the signal...

Page 22: ...output 58 and output17 that can be used to reduce speed and to activate a monitoring function see 2 12 2 1 1 Important notes A visible e stop button must be active all the time This means that the e s...

Page 23: ...ctions like activity monitoring and selection of radio frequency can be adjusted on the remote control 2 2 Remote control The radio connection of the multifunction safety module to the remote control...

Page 24: ...of the machine by a second person while a person with active remote control is inside a dangerous area 2 3 Safety function of the module Both safety signals of a safety module must be switched off con...

Page 25: ...the unit detects no short circuits between signals The short circuit has to be detected by the sensor 2 4 Semiconductor outputs The BI 5910 has 3 non safety semiconductor outputs 48 58 and 17 that in...

Page 26: ...with activated e stop the safety module will not be activated automatically on closed control contacts 2 6 Manual start and reset The start button on terminal S42 as well as the green button on the re...

Page 27: ...ile pressing the green start button After this starting sequence only the radio control will be active 2 8 Option start by infrared IR In addition to the normal start in IR start mode the operator has...

Page 28: ...or wiring The wiring of the IR Module must be lead separately from power lines and sources of emission 2 8 1 Connection of infrared module RE 5910 060 Cable Connection of IR module BI 5910 Black A2 Wh...

Page 29: ...ig 1 Fig 2 Max distance see fig 3 max distance Start area active infrared area Zone de d marrage Fig 3 2 8 2 Positioning of the IR Module RE 5910 060 RE 5910 060 RE 5910 060 RE 5910 060 Protection of...

Page 30: ...r Before opening the front of the unit potential equalisation must be made 2 9 Set up of safety module The adjustment of the required functions is made by rotational switches e g the setting of the ma...

Page 31: ...n reset of remote e stop with remote start button followed by start button S42 rotational switch B 0 1 2 9 Set up of safety module 0 1 2 3 4 5 6 7 8 9 5 s 6 s 7 s 8 s 9 s 10 s 15 s 20 s 25 s 30 s Rota...

Page 32: ...act on S32 or S34 is open reset of remote e stop with remote start button followed by start button S42 2 9 Set up of safety module 0 1 2 3 4 5 6 7 8 9 5 s 6 s 7 s 8 s 9 s 10 s 15 s 20 s 25 s 30 s Rota...

Page 33: ...ilures also with remote start button must only be used with infrared option not used not used not used 2 9 Set up of safety module 0 1 2 3 4 5 6 7 8 9 5 s 6 s 7 s 8 s 9 s 10 s 15 s 20 s 25 s 30 s Rota...

Page 34: ...start button must only be used with infrared option rotational switch B 8 2 9 Set up of safety module 0 1 2 3 4 5 6 7 8 9 5 s 6 s 7 s 8 s 9 s 10 s 15 s 20 s 25 s 30 s Rotational switch A max time to...

Page 35: ...r all type of failures only with start button on S42 rotational switch B 9 2 9 Set up of safety module 0 1 2 3 4 5 6 7 8 9 5 s 6 s 7 s 8 s 9 s 10 s 15 s 20 s 25 s 30 s Rotational switch A max time to...

Page 36: ...available therefore only applications with safety category 3 are possible 2 9 Set up of safety module On setting 9 when starting with open charger contact the unit can only be activated with the loca...

Page 37: ...e the frequency to another channel with the remote control following the programming routine see 3 9 2 2 9 1 Configuration of receiver Radio frequency Factory preset is radio channel 1 A trained user...

Page 38: ...failure waiting for start waiting for activation of remote control remote control active failure code 2 10 Operating modes 0 4 application examples Safe disconnection of remote controlled semiconduct...

Page 39: ...control remote control active failure code E stop 1 E stop 2 start control contact 1 control contact 2 2 10 Operating modes 0 4 application examples Rotational switches B 0 to 4 2 E stop Radio control...

Page 40: ...or activation of remote control remote control active failure code control contact 1 control contact 2 2 10 Operating modes 0 4 application examples Rotational switches B 0 to 4 2 light curtains Radio...

Page 41: ...control remote control active failure code start control contact 1 control contact 2 E stop 1 E stop 2 2 E stop external contact reinforcement Radio controlled e stop via remote control safe disconnec...

Page 42: ...t 3s t 3s t 1s t tmax t 3s remote control must be de activated output 17 enabeld without radio control 2 10 1 Function diagrams auxiliary supply A1 A2 control contact 1 S32 control contact 2 S34 remot...

Page 43: ...ote e stop with remote start button infra red tmax Adjustable monitoring time with rotational switch A 2 10 1 Funktionsdiagramme Rotational switches B 0 Protective devices on inputs S11 S14 and S21 S2...

Page 44: ...off continuous slow symmetric flashing fast flashing flashing code remote control must be de activated 2 10 1 Function diagrams M9586 2 2 1 1 t 3s t 1s t tmax auxiliary supply A1 A2 control contact 1...

Page 45: ...n on S42 after activating remote start button tmax Adjustable monitoring time with rotational switch A 2 10 1 Function diagrams Rotational switches B 1 Protective devices on inputs S11 S14 and S21 S24...

Page 46: ...off continuous slow symmetric flashing fast flashing flashing code remote control must be de activated 2 10 1 Function diagrams M9587 2 2 1 1 t tmax t 3s t 1s auxiliary supply A1 A2 control contact 1...

Page 47: ...ote e stop with remote start button infra red tmax Adjustable monitoring time with rotational switch A 2 10 1 Function diagrams Rotational switches B 2 Protective devices on inputs S11 S14 and S21 S24...

Page 48: ...off continuous slow symmetric flashing fast flashing flashing code remote control must be de activated 2 10 1 Function diagrams M9588 2 2 1 1 t tmax t 3s t 1s auxiliary supply A1 A2 control contact 1...

Page 49: ...remote start button tmax Adjustable monitoring time with rotational switch A 2 10 1 Function diagrams Rotational switches B 3 Protective devices on inputs S11 S14 and S21 S24 always active auto start...

Page 50: ...off continuous slow symmetric flashing fast flashing flashing code remote control must be de activated 2 10 1 Function diagrams auxiliary supply A1 A2 remote E stop LED reception M9589 E stop or LC 1...

Page 51: ...art button infra red tmax Adjustable monitoring time with rotational switch A 2 10 1 Function diagrams Rotational switches B 4 Protective devices on inputs S11 S14 and S21 S24 always active manual sta...

Page 52: ...up key access when machine stopped conveyor entry light barrier door entry release entry release M9594 2 11 Operating modes 8 9 monitored zone access The machine has an entry protected either by a lig...

Page 53: ...od the white LED run2 and the output 58 flash slowly and symmetric to indicate the disabled protection 2 11 Operating modes 8 9 monitored zone access Working principle 1 As long as the remote control...

Page 54: ...hes A Both buttons for entry release inside and outside are connected in parallel to terminals S33 S34 2 11 Operating modes 8 9 monitored zone access 5 After elapse of the bridging time the pro tectio...

Page 55: ...t is available to monitor the remote control in the charger this application is only safety category 3 2 11 Operating modes 8 9 monitored zone access ATTENTION As a safety gate can be connected to ter...

Page 56: ...iting for activation of remote control remote control active failure code outside entry release inside 2 11 1 Application examples Monitored zone access Zone protection by light curtain S11 S12 S14 S1...

Page 57: ...e control remote control active failure code E stop control contact start outside entry release inside Monitored zone access Zone protection by safety gate See also chapter 6 installation notes 2 11 1...

Page 58: ...2 failure code output 48 failure LED run 1 remote start button output 17 enabeld without radio control 2 11 2 Function Diagrams auxiliary supply A1 A2 control contact S32 entry release S34 M9590 2 2 1...

Page 59: ...hen control contact S32 is open see Function diagram of rotational switch B 0 2 11 2 Function Diagrams Rotational switches B 8 monitored zone access manual start protective devices on S11 S14 always a...

Page 60: ...2 failure code output 48 failure LED run 1 remote start button output 17 enabeld without radio control 2 11 2 Function Diagrams M9591 2 2 1 t 3s t 3s t 1s t tmax t tmax t tmax off continuous slow symm...

Page 61: ...hen control contact S32 is open see Function diagram of rotational switch B 1 2 11 2 Function Diagrams Rotational switches B 9 monitored zone access manual start protective devices on S11 S14 always a...

Page 62: ...ontrol and safety outputs are activated Safety outputs activated One function does not enable the unit 2 12 Indication With the LEDs on the front side and 3 semiconductor outputs different states are...

Page 63: ...inactive control contacts are closed and the safety relays are activated Connected to serial interface 2 12 Indication green LEDs K1 und K2 White LED run 1 Output 17 red LED receiver error state radio...

Page 64: ...lure in receiver unit teil failure code continuous ON Safety relays K1 and K2 active Good radio signal 2 12 Indication green LEDs K1 und K2 green LED reception state radio part 2 If access to the dang...

Page 65: ...d LED receiver error and green LED reception Failure or status indication of the safety radio receiver 2 12 1 Status and failure codes The multifunction safety module BI 5910 consists of a handling pa...

Page 66: ...s supply voltage is above max level 1 15UN 5 ripple 7 Input failure A short circuit occurred on inputs System failures in safety operation If a system failure occurs one of the LEDs run1 or run2 is OF...

Page 67: ...es to long until both hardware channels failure get the same state System failures in safety operation No Description Notes and measures 1 The feed back circuit on Y1 Y2 is not closed when safety rela...

Page 68: ...h part will indicate failure code 3 see no 3 failure of radio part System failures in safety operation No Description Notes and measures 12 Version failure The software state of the 2 parts of the uni...

Page 69: ...new start is possible A protective device has been operated 2 E stop e stop light barrier safety gate Status indication in safety operation A status that leads to de energisation of the safety output...

Page 70: ...Control contact only one of the control contacts is open failure Status indication in safety operation No Message Explanation 3 Both signals of an e stop light curtain or safety gate have not been ope...

Page 71: ...onnection to administrator part 4 Flashing with Error EEPROM 5 failure code RAM 6 ROM 7 Processor type Failure and status indication of the radio receiver The status of the safety radio receiver is in...

Page 72: ...ode RAM 6 ROM 7 Processor type Green LED reception Failure and status indication of the radio receiver No Status Mode Description OFF No radio signal Symmetric flashing Normal operation Bad radio conn...

Page 73: ...ositions COM3R The location of the buttons is numbered to identify it as described in appendix A R 1 2 3 Remote control RE 5910 3 1 Type and specification of push buttons 1 R 1 2 R 1 1 2 The remote co...

Page 74: ...with 2 position B3 position 1 57 push buttons B3 position 2 57 77 B4 position 1 67 B4 position 2 67 77 3 2 Temporary disabling of function keys By pressing both buttons of a pair the function of this...

Page 75: ...e correct programming for replacement parts On page 2 of this manual you can register the code numbers 3 4 Identity check The remote control and the multifunction safety module are connected by a freq...

Page 76: ...ronic key and in the remote control RE 5910 When both keys are identically the remote control can work 3 5 Electronic key The electronic key of the remote control RE 5910 has 2 different functions It...

Page 77: ...ote control The remote control can be operated when Identity code RE 5910 Identity code electronic key If the identity codes are different the remote control indicates this by a 3 pulse flashing code...

Page 78: ...ed in the electronic key On delivery activity monitoring is switched off on the remote control RE 5910 3 6 Function activity monitoring While activity monitoring is selected the remote control will be...

Page 79: ...hes Quick charge active Green LED ON Slow charging or charge conservation charging level of RE 5910 60 On the remote control there are 2 possibilities to indicate the charging state When activating th...

Page 80: ...s not followed the remote control goes into failure mode with flash code 5 pulses of red and green LED 3 8 Activation of remote control As long as the remote control is placed on the charger control c...

Page 81: ...toring Operation aktiv standby 3 states of RE5910 Off Battery charge 50 50 battery charge 10 M9576 2 T 3 8 1 Function Diagrams passive de activation when battery is discharged Battery charge 50 3 stat...

Page 82: ...ntrol By a special procedure a trained and authorised person can disable or enable the above functions 3 9 Configuration of remote control The following parameters can be set on the remote control Tra...

Page 83: ...ctivity monitoring on a disabled remote control a failure is displayed by 4 pulse flashing of the LEDs 3 9 1 Enabling disabling of remote control programming 1 Disconnect the multifunction safety modu...

Page 84: ...5 pic 4 pic 6 3 9 1 Enabling disabling of remote control programming Electronic key Enabling Disabling RE 5910 RE 5910 RE 5910 RE 5910 RE 5910 pic 1 pic 2 pic 3 pic 5 pic 4 pic 6 3 9 1 Enabling disabl...

Page 85: ...annel is selected number between 01 and 64 the selection must be confirmed with the start button Pic 4 3 9 2 Programming of radio frequency 1 Disconnect the multifunction safety module BI 5910 with ra...

Page 86: ...10 has changed the channel with the procedure described under 3 8 3 9 2 Programming of radio frequency Short activation of start The remote control sends the new channel number to the BI 5910 and stor...

Page 87: ...ramming of radio frequency RE 5910 pic 3 pic 1 pic 2 pic 4 pic 5 RE 5910 pic 6 RE 5910 RE 5910 RE 5910 3 9 2 Programming of radio frequency RE 5910 pic 3 pic 1 pic 2 pic 4 pic 5 RE 5910 pic 6 RE 5910...

Page 88: ...ime is infinite If unintentionally the remote control is not de activated it will discharge completely 3 9 3 Time delay of activity monitoring Automatic disconnection of remote control The time interv...

Page 89: ...ic 4 RE 5910 RE 5910 RE 5910 min s 3 9 3 1 Programming of time base activity monitoring Electronic key RE 5910 pic 1 pic 2 pic 5 pic 3 pic 4 RE 5910 RE 5910 RE 5910 min s 3 9 3 1 Programming of time b...

Page 90: ...ime is infinite If unintentionally the remote control is not de activated it will discharge completely 3 9 3 2 Programming of the time period activity monitoring 1 Disconnect the multifunction safety...

Page 91: ...5910 RE 5910 1 min s RE 5910 3 9 3 2 Programming of the time period activity monitoring Electronic key pic 3 pic 1 pic 2 pic 4 pic 5 pic 6 10 min s RE 5910 RE 5910 RE 5910 RE 5910 1 min s RE 5910 3 9...

Page 92: ...ew key was programmed to a different frequency In this case please follow the instructions under 3 9 2 3 9 4 Copy of identity code from electronic key to remote control RE 5910 Please follow this inst...

Page 93: ...RE5910 RE 5910 pic 4 pic 1 RE 5910 pic 2 pic 3 Memory of the RE 5910 Schl sselspeicher Electronic key 3 9 4 Copy of identity code from electronic key to remote control RE 5910 RE5910 S RE5910 RE 5910...

Page 94: ...ed between electronic key and Before ON memory of remote control re programming is necessary see 3 9 4 3 10 LED indicators of the remote control Status Red LED Green LED Function OFF OFF Switched OFF...

Page 95: ...nd units of Activity monitoring of the programmed of the programmed the parameters parameter parameter 3 10 LED indicators of the remote control Status Red LED Green LED Function Before or after ON 4...

Page 96: ...conservation operated by microprocessor of RE 5910 Battery charging 2 flashes 2 flashes Charging error 3 10 LED indicators of the remote control Status Red LED Green LED Function Config mode Disabling...

Page 97: ...itch with auto return COM3R 6 B1 2 1 step pushbutton BPSV B3 B4 rotational switch with auto reset COM3 4 Product specification 4 1 Remote control RE 5910 The model of the remote control is defined wit...

Page 98: ...R start Contacts 03 3 NO contacts 22 2 NO contacts 1 NC contact the NC contact is not a safety contact 4 2 Multifunction safety module BI 5910 with radio control The model of the multifunction safety...

Page 99: ...r supply for charger RE 5910 011 1 Set 48 white stickers protection foils RE 5910 033 Operation manual 4 3 Standard arrangement The standard arrangement consists of the following components 1 Receiver...

Page 100: ...48 transparent protection stickers for individual marking RE 5910 050 Replacement rechargeable battery 4 4 Accessories remote control RE 5910 RE 5910 010 Industriel charger unit RE 5910 011 Power sup...

Page 101: ...cm RE 5910 060 1 infra red receiver with 10 m wire RE 5910 061 10 m extension wire for infra red module 4 5 Accessories Multifunction safety module BI 5910 RE 5910 040 Straight 1 4 aerial 433 434 MHZ...

Page 102: ...the ambient conditions of the remote control and the receiver aerial roof construction metal walls etc 5 Technical data 5 1 Remote control RE 5910 Enclosure Material ABS Degree of protection IP65 Amb...

Page 103: ...Charging temperature 0 C 40 C Attention Slow charging outside temperature range may damage the battery 5 Technical data 5 1 Remote control RE 5910 Battery Type NiMH Charge discharge cycles min 500 cy...

Page 104: ...ve terminals S12 S14 S22 S24 S32 S34 S42 DC 9 V Max Inputvoltage on S12 S14 S22 S24 S32 S34 S42 DC 30 V 5 Technical data 5 2 Multifunction safety module BI 5910 Radio Conformity ETS 300 220 Aerial 1 4...

Page 105: ...ed Pic up time typ at UN automatic start max 800 ms manual start max 110 ms automatic restart max 70 ms 5 Technical data 5 2 Multifunction safety module BI 5910 Fusing Internal with PTC Max time diffe...

Page 106: ...4V bei 0 1Hz IEC EN 60 947 5 1 Electrical life 5 Technical data 5 2 Multifunction safety module BI 5910 Switching off time reaction time S12 S14 S22 S24 S32 S34 max 25 ms E stop Radio max 170 ms Passi...

Page 107: ...t over temperature and overload protection Min operating current min 0 5 mA Residual current min 0 1 mA 5 Technical data 5 2 Multifunction safety module BI 5910 to AC 15 at 2 A AC 230 V 100000 switchi...

Page 108: ...pfaden 1 1 2 3 2 3 S 0 0 25 45 75 10 20 30 40 50 I A 2 2 S T C M9422 Limit curve for arc free operation 5 2 Multifunction safety module BI 5910 5 2 Circuit Diagrams Schaltstrom I Schaltspannung U V Si...

Page 109: ...plastic with V0 behaviour acc to UL subject 94 5 Technical data 5 2 Multifunction safety module BI 5910 General Data Operating mode Continuous operation Temperature range 0 50 C Clearance and creepage...

Page 110: ...ions Width x height x depth 67 5 x 74 x 121 mm 5 Technical data 5 2 Multifunction safety module BI 5910 Vibration resistance according to EN 61496 1 1997 Amplitude 0 35 mm IEC EN 60 068 2 6 frequency...

Page 111: ...RC combination diods etc to the controlled actuators and connect them with the shortest possible wiring Experience shows that an excellent working system is dependent on a careful installation Protect...

Page 112: ...gular intervals the availability of the selected free channels 6 2 Selection of the operating frequency The 64 radio channels offer a wide selection within the frequency band For a good operation qual...

Page 113: ...s on the operator panel and the direction of movement is there HOE UDXQ U Q ODX yellow blue green brown 6 3 Recommendations for motion control If several lifting devices with hanging load are equipped...

Page 114: ...aerial is directed to the working area of the remote control on a bridge crane downwards Good Good Bad 6 4 Location of BI 5910 and aerial The multifunction safety module with radio control must be in...

Page 115: ...l when it is put into the charger Make sure that all cables are wired at the bottom side of the charger 6 5 Wiring Cables of different classes should not be installed in parallel please obtain a min d...

Page 116: ...en a remote control is defective in order to provide safety to the operator in the case of hanging load 6 6 Protection of power supply Protection against overcurrent resulting from Overvoltage EN 0204...

Page 117: ...Note the time after which the safety relays of BI 5910 are de energised 7 Set up 7 1 Set up directives Before installation and testing please charge the unit for 24 hours see 3 7 2 Please check that...

Page 118: ...pplication Interferences with other radio controlled equipment of the location must be taken in account 7 Set up 7 1 Set up directives In infra red start mode please evaluate and check the range of th...

Page 119: ...stop button etc must be checked The response time between commands and actual movement must be checked 7 Set up 7 1 1 Regular checking In addition to the tests during set up in regular intervals and...

Page 120: ...300 20 433 575 1 31 433 850 2 10 433 325 21 433 600 32 433 875 1 2 11 433 350 22 433 625 1 33 433 900 2 8 Table of available frequencies If several remote controls are used in the same local area diff...

Page 121: ...4 450 2 1 list of channels that can be used in Denmark 2 list of channels that can be used in Singapore 8 Table of available frequencies Channel Frequency Channel Frequency Channel Frequency MHz MHz M...

Page 122: ...ickers movements for 2 step push buttons 2 marking areas RE5910 030 Black White Brown Green Blue Yellow 9 Marking of function keys on the remote control RE 5910 Marking is made on self adhesive sticke...

Page 123: ...5910 031 Set with 90 black and white stickers 9 Marking of function keys on the remote control RE 5910 RE 5910 031 Set with 90 black and white stickers 9 Marking of function keys on the remote contro...

Page 124: ...033 Set with 48 unlabeled white stickers and 48 transparent protection stickers for idividual labelling 9 Marking of function keys on the remote control RE 5910 RE 5910 033 Set with 48 unlabeled white...

Page 125: ...arry the remote control BI 5910 001 or BI5910 002 in the holster RE5910 070 on the body of the operator 10 Accesories RE5910 070 Remote control holster for RE5910 001 or 002 Material leather with ring...

Page 126: ...ention If a seal is defective it must be changed immediately If not water ingress could damage the unit 11 Maintenance Maintenance of the remote control RE 5910 This remote control needs a minimum of...

Page 127: ...ote control RE 5910 RE 5910 050 Battery for RE 5910 see appendix E change of the battery 11 Maintenance Maintenance of the multifunction safety module BI 5910 with radio control Please check the follo...

Page 128: ...mmend to set up a local frequency application plan in order to avoid double usage of frequency channels 12 Safety remarks limitation of liability and warranty Safety remarks SAFEMASTER W must only be...

Page 129: ...129 129 Appendix Appendix...

Page 130: ...Electronic key Green LED ON indication Clip on ring for neck holder or belt clip RE 5910 E stop button Appendix A Front of remote control RE 5910 Buttons row 2 Buttons row 1 Green button start Red LE...

Page 131: ...f BI 5910 BNC connector for aerial Green LED reception quality of radio signal Removable terminal block Appendix B Front of multifunction safety module BI 5910 with radio control position marking of t...

Page 132: ...ut 1 NO contact 33 34 3 Safety output 1 NO contact or 31 32 monitoring output 1 NC contact charger unit Terminals Inputs and safety outputs A1 DC 24 V supply voltage for safety module A2 Common ground...

Page 133: ...iconductor outputs assigned to remote control A5 Voltage output DC 12V IR Input signal A2 Common ground Terminals semiconductor outputs assigned to remote control A3 DC 24 V supply for semiconductor o...

Page 134: ...134 134 RE 5910 Remote control RE 5910 IR module RE 5910 060 Appendix C Dimensions RE 5910 Remote control RE 5910 IR module RE 5910 060 Appendix C Dimensions...

Page 135: ...endix C Dimensions RE 5910 RE 5910 011 AC 230 V RE 5910 012 DC 24 V Industriel charger unit RE 5910 010 Appendix C Dimensions RE 5910 RE 5910 011 AC 230 V RE 5910 012 DC 24 V Industriel charger unit R...

Page 136: ...endix D Exchange of rechargeable battery opened enclosure Battery Battery connector Battery cable pic 1 Attention Change battery only in a place that is protected against electrostatic discharge e g u...

Page 137: ...of persons must be provided when doing the necessary tests Appendix D Exchange of rechargeable battery Bild 2 6 Remove old defective battery 7 Connect new battery 8 Check position of battery it must...

Page 138: ...______________________________ ________________________________________________________________________ Notes ________________________________________________________________________ _________________...

Page 139: ...______________________________ ________________________________________________________________________ Notes ________________________________________________________________________ _________________...

Page 140: ...en Telefon 0 77 23 654 0 Telefax 0 77 23 654 356 e mail dold relays dold com internet http www dold com E Dold S hne KG Postfach 12 51 D 78150 Furtwangen Telefon 0 77 23 654 0 Telefax 0 77 23 654 356...

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