LAMPS/LIGHTING - EXTERIOR
WARNING
THIS
VEHICLE
CONTAINS
MERCURY
ADDED DEVICES ADDED BY THE MANUFAC-
TURER: HIGH INTENSITY DISCHARGE (HID)
HEADLAMPS.
REMOVE
DEVICES
BEFORE
VEHICLE
DISPOSAL.
UPON
REMOVAL OF
DEVICES, PLEASE REUSE, RECYCLE, OR DIS-
POSE OF AS HAZARDOUS WASTE.
DO NOT BACK PROBE ANY CONNECTORS
OR PIERCE ANY WIRING TO THE HID HEAD-
LAMP SYSTEM. HIGH VOLTAGE (AC VOLT-
AGE)
IS
USED
IN
THIS
SYSTEM
AND
COMPONENT AND PERSONAL INJURY WILL
RESULT. FOLLOW PROCEDURES OUTLINED
IN THE DIAGNOSIS AND TESTING - HEAD-
LAMPS PORTION OF THIS MANUAL (Refer to
8 - ELECTRICAL/LAMPS/LIGHTING - EXTERI-
OR/HEADLAMP - DIAGNOSIS AND TESTING -
HID HEADLAMPS).
DO
NOT
POWER
UP
THE
HEADLAMP
ASSEMBLY WITH THE HEADLAMP ACCESS
COVER OFF. A HIGH VOLTAGE AC (ALTER-
NATING
CURRENT)
SHOCK
MAY
OCCUR
CAUSING PERSONAL INJURY.
DIAGNOSIS AND TESTING - LAMPS/LIGHTING
- EXTERIOR
The lighting on the interior and exterior of the
vehicle is used for illuminating and indicating pur-
poses. Lighting circuits are protected by fuses and
circuit protection in the Body Control Module (BCM).
Lighting circuits require an overload protected power
source, ON/OFF device, lamps and good body ground
to operate properly. Plastic lamps require a wire in
the harness to supply body ground to the lamp
socket. Lamp sockets that are exposed to moisture
should be coated with Mopar
t
Multi-purpose Grease
or equivalent to avoid corrosion. If a socket has
become corroded, clean socket and bulb base with
abrasive fiber sanding pad or metallic bristle brush.
Replace sockets and bulbs that are deformed from
corrosion that could prevent continuous body ground.
Wire connectors can make intermittent contact or
become corroded. Before coupling wire connectors,
inspect the terminals inside the connector. Male ter-
minals should not be bent or disengaged from the
insulator. Female terminals should not be sprung
open or disengaged from the insulator. Bent and
sprung terminals can be repaired using needle nose
pliers and pick tool. Corroded terminals appear
chalky or green. Corroded terminals should be
replaced to avoid recurrence of the problem symp-
toms. Wire connector terminals should be coated with
Mopar
t
Multi- purpose Grease or equivalent to avoid
corrosion.
Begin any electrical system failure diagnosis by
testing all related fuses in the Power Distribution
Center (PDC). Verify that bulbs are in good condition
and test continuity of the circuit ground. Refer to the
appropriate wiring information.
SPECIFICATIONS
EXTERIOR LAMPS
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the chart below.
Damage to lamp can result.
CAUTION: Do not touch halogen/High Intensity Dis-
charge bulbs with fingers or other oily surfaces.
Bulb life will be reduced.
BULB APPLICATION TABLE
LAMP
BULB
Back-up
3157K
CHMSL
LED - Replaced as
an assembly
Front Fog Lamp
(H106) 9145
Front Park/Turn
3157NA
Front Side Marker
2886X
Headlamp/Low-beam-HID
Lamp/Igniter Assembly
DIS (AC-D2S)
Headlamp/High-Beam
(HB3A) 9005XS
License Plate
168
Rear Side Marker
194
Rear Stop and Tail
3057
Rear Turn Signal
3757NA
EXTERIOR LAMPS - EXPORT
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the chart below.
Damage to lamp can result.
CAUTION: Do not touch halogen/High Intensity Dis-
charge bulbs with fingers or other oily surfaces.
Bulb life will be reduced.
8L - 2
LAMPS
ZB
Summary of Contents for ZB 2005
Page 4: ......
Page 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Page 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Page 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
Page 29: ......
Page 103: ...Fig 24 Dynamic Toe Pattern Graph 2 74 WHEEL ALIGNMENT ZB WHEEL ALIGNMENT Continued...
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Page 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Page 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Page 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Page 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Page 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Page 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Page 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
Page 773: ......
Page 891: ......
Page 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Page 911: ......
Page 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Page 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Page 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Page 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Page 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Page 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Page 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Page 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Page 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Page 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Page 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
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Page 1121: ...NOTES vi...
Page 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Page 1341: ...NOTES 220...
Page 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Page 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Page 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Page 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Page 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Page 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Page 1365: ...NOTES 244...
Page 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Page 1369: ...NOTES 248...
Page 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 1381: ...NOTES x...
Page 1407: ...NOTES 26...
Page 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Page 1789: ...NOTES 408...
Page 1795: ...NOTES 414...
Page 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Page 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Page 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Page 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Page 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Page 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Page 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Page 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Page 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Page 1819: ...NOTES 438...
Page 1829: ...NOTES 8...
Page 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Page 1871: ...NOTES 50...
Page 1873: ...NOTES 52...