the BCM. The Gauge Cluster dimming is controlled
using a PWM-hardwire from the Instrument Clus-
ter.
The Instrument Cluster contains the Chime tone
generator. The cluster provides a 5-volt pull-up to
the BCM, which uses a hardwire low-side driver to
control the chime. The cluster monitors the PCI bus
and based on information from various modules,
and cluster internal parameters, will request
chimes from the BCM as well as illuminating the
appropriate warning indicators.
The Instrument Cluster will store DTC’s, commu-
nicate on the PCI bus, display engine information,
and display certain information using the DRBIII
t
.
PCI bus information received from the BCM:
•
Odometer Total
•
Fuel Level
•
Door Ajar
•
Dimming Level
•
Door Unlock
•
Deck Ajar
•
Front Fog Lamp
•
Rear Fog Lamp (BUX only)
•
Lighting Parade Mode
•
Ignition Switch Status
•
Park Lamp Status
•
Low Tire Warning
•
High Beam
•
Country Code
PCI bus information received from the ABS module:
•
ABS Lamp Status
•
Brake Fluid Lamp Status
•
Brake Warning Indicator
•
ABS Warning Indicator
PCI bus information received from the PCM:
•
Engine Speed
•
Charging System Volts
•
Charging System Warning (indicator located in
the Volt Gauge)
•
Engine Oil Pressure
•
Engine Oil Temperature
•
Engine Coolant Temperature
•
Skip Shift (Amber indicator located in the Ta-
chometer, this indicator also controlled by gauge
pointer position)
•
MIL Warning Indicator (Service Engine Soon)
•
Vehicle Speed
PCI bus information received from the ACM:
•
Airbag Lamp Status
•
Airbag Warning Indicator
•
Seatbelt Lamp Status
•
Seatbelt Warning Indicator
The Instrument Cluster receives the following in-
formation via hardwire:
•
Brake Fluid Level Low
•
Park Brake
The Gauge Cluster receives the following informa-
tion via hardwire from the ACM:
•
Passenger Airbag Off
Instrument Cluster controlled warning indicators,
based on gauge pointer position:
•
Low Engine Oil Pressure Warning (indicator lo-
cated in the Oil Pressure Gauge)
•
Engine Oil Temperature Warning (indicator lo-
cated in the Oil Temperature Gauge)
•
Engine Coolant Temperature Warning (indicator
located in the Engine Coolant Temperature
Gauge)
•
Skip Shift (Red LED, located in the Tachometer)
•
Low Fuel Warning
GAUGE WARNING INDICATORS
CHARGING SYSTEM WARNING INDICATOR
This indicator is located in the Volt Gauge. The
non- serviceable LED is hardwired to the MIC. The
cluster will illuminate the indicator when the ap-
propriate PCI bus message is received indicating a
Charging System High or Charging System Voltage
Failure has occurred.
The full scale of the Volt Gauge is 10 to 18 volts.
When the cluster receives a bus message indicating
the voltage has reached a Voltage Low condition (10
volts), the cluster will move the gauge pointer to the
appropriate position, illuminate the warning indi-
cator, and request a single chime. When the voltage
reading falls at or above the Voltage Low point, the
cluster will turn OFF the warning indicator.
When the cluster receives a bus message indicat-
ing the voltage at or above the Voltage High point
(16 volts), the cluster will move the pointer to the
appropriate position, illuminate the indicator, and
request a single chime. When the voltage reading
falls at or below the Voltage High point, the cluster
will turn OFF the indicator.
ENGINE COOLANT TEMPERATURE WARNING
INDICATOR
This indicator is located in the Engine Coolant
Temperature Gauge. The non- serviceable LED is
hardwired to the MIC. When the cluster receives a
PCI bus message indicating the coolant tempera-
ture has reached or exceeded the Temperature High
14
GENERAL INFORMATION
Summary of Contents for ZB 2005
Page 4: ......
Page 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Page 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Page 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
Page 29: ......
Page 103: ...Fig 24 Dynamic Toe Pattern Graph 2 74 WHEEL ALIGNMENT ZB WHEEL ALIGNMENT Continued...
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Page 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Page 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Page 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Page 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Page 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Page 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Page 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
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Page 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Page 911: ......
Page 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Page 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Page 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Page 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Page 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Page 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Page 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Page 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Page 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Page 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Page 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
Page 1089: ......
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Page 1121: ...NOTES vi...
Page 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Page 1341: ...NOTES 220...
Page 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Page 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Page 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Page 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Page 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Page 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Page 1365: ...NOTES 244...
Page 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Page 1369: ...NOTES 248...
Page 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 1381: ...NOTES x...
Page 1407: ...NOTES 26...
Page 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Page 1789: ...NOTES 408...
Page 1795: ...NOTES 414...
Page 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Page 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Page 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Page 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Page 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Page 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Page 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Page 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Page 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Page 1819: ...NOTES 438...
Page 1829: ...NOTES 8...
Page 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Page 1871: ...NOTES 50...
Page 1873: ...NOTES 52...