The TPM module retains its own ID number, each
of the four transmitter ID numbers, module ver-
sion, date of manufacture, and low/critical thresh-
olds.
NOTE:
Tire
pressure
sensor/transmitter
replacement involves removal of the tire from
the wheel. Service procedures can be found
in Section 2 of the service manual.
Tire Pressure Sensor/Transmitter
The system has four individual Tire Pressure
Sensor/Transmitters, one mounted in each wheel.
The valve stem is integral with the pressure sensor/
transmitter. Each tire pressure Sensor/transmitter
serves three functions:
1. Valve stem to inflate and deflate the tire
2. Measures tire pressure.
3. Transmits the tire pressure value to the TPM
Module.
The Tire Pressure Sensor/Transmitter unit consists
of:
– Three-volt battery
– Pressure sensor
– Roll switch (speed activated)
– Reed switch (magnet activated)
– Transponder coil (125 kHz activated)
– Radio Frequency (RF) transmitter.
CAUTION: Inflatable tire sealant for fixing a
slow leak or flat tire should be avoided, as
the sealant will clog the pressure-sensing
hole in the transmitter.
Battery
The three-volt Lithium battery is used to enable
the Tire Pressure/Sensor Transmitter unit. The
battery is only used above 33 kph (20 mph) to
extend service life. The transmitters notify the TPM
module when its battery condition is low. Upon
receiving a low battery message, the TPM module
will track the status of the battery for 3 consecutive
ignition cycles. (An ignition cycle is defined as:
ignition on, and left on for at least 15 minutes, and
vehicle speed above 33 km/h (20 mph) long enough
for the TPM module to receive a transmission from
each transmitter.) If the battery condition is still
low after 3 consecutive ignition cycles, the TPM
module will set a Diagnostic Trouble Code (DTC.)
The battery is a non-serviceable part and must be
replaced with a complete Tire Pressure Sensor/
Transmitter unit and reprogrammed using the
DRBIII
t
.
Roll Switch
There is an integral roll switch within the Tire
Pressure/Sensor Transmitter that must be closed
before the transmitter is enabled. This roll switch is
open when the vehicle is stopped or below 33 km/h
(20 mph.) When the vehicle is moving above 33
km/h (20 mph) centrifugal force will close the roll
switch.
NOTE:
The
transmitter
will
continue
to
transmit for 15 minutes and once an hour
after
the
roll
switch
has
opened.
If
a
transmitter is tested with Miller tool 9001, and
it is determined that a RF signal is present,
the vehicle must driven to verify roll switch
closure.
Transmitter
The measured tire pressure value is transmitted
when the vehicle speed is above 33 km/h (20 mph),
every 60-68 seconds or if the pressure drops 6.9 kpa
(1 psi) or more between sampling periods. It is
important to note that not all the tire pressure
sensor/transmitters will start to transmit at the
same time. Due to manufacturing tolerances some
transmitters may start to operate with speeds as
low as 16 Km/h (10 mph.)
The TPM module continuously monitors and
records the last 32 transmissions that it receives.
When the TPM module notices that one of the Tire
Pressure Sensor/Transmitters has not sent its in-
formation within the last 32 transmissions, it will
set a Diagnostic Trouble Code (DTC) and request
the ‘‘Lo Tire’’ LCD message on. If the transmitter
begins transmitting again, the module will shut off
the ‘‘Lo Tire’’ LCD message, however, the transmit-
ter ID and number of occurrences are stored. This
data is in the TPM module memory and can be
erased using the DRBIII
t
. If this type of failure
occurred, the BCM DTC will have to be cleared as
well.
Reed Switch
A magnet is used to close the reed switch. The
only time that the reed switch is used is when the
TPM module is reprogrammed. When a magnet is
placed over the end of the valve stem for six
seconds, it will close the reed switch. With the reed
switch closed the transmitter will send its ID and
tire pressure to the module. The ID and tire pres-
sure can be read using the DRBIII
t
.
Transponder Coil
A transponder coil is packaged in the transmitter,
which can also be used to reprogram the TPM. This
is achieved by using a low frequency activation/
receiver device designed for 125kHz to activate the
transmitter electromagnetically. The activation/
receiver device can also be used for read back of the
18
GENERAL INFORMATION
Summary of Contents for ZB 2005
Page 4: ......
Page 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Page 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Page 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
Page 29: ......
Page 103: ...Fig 24 Dynamic Toe Pattern Graph 2 74 WHEEL ALIGNMENT ZB WHEEL ALIGNMENT Continued...
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Page 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Page 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Page 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Page 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Page 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Page 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Page 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
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Page 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Page 911: ......
Page 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Page 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Page 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Page 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Page 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Page 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Page 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Page 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Page 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Page 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Page 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Page 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
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Page 1121: ...NOTES vi...
Page 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Page 1341: ...NOTES 220...
Page 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Page 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Page 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Page 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Page 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Page 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Page 1365: ...NOTES 244...
Page 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Page 1369: ...NOTES 248...
Page 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 1381: ...NOTES x...
Page 1407: ...NOTES 26...
Page 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Page 1789: ...NOTES 408...
Page 1795: ...NOTES 414...
Page 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Page 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Page 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Page 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Page 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Page 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Page 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Page 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Page 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Page 1819: ...NOTES 438...
Page 1829: ...NOTES 8...
Page 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Page 1871: ...NOTES 50...
Page 1873: ...NOTES 52...