Dodge ZB 2005, Service Manual

Page: 691 / 1873

•
MAP sensor
•
Idle Speed Control
•
Throttle Position Sensor
•
Right cylinder head fuel injectors
(10) Install air cleaner housing assembly, connect
throttle body air inlet hose and connect the Intake
Air Temperature Sensor (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM - INSTALLATION).
(11) Install the wiper motor cowl screen
(12) Install the wiper arms.
(13) Connect negative battery cable. Install battery
cover. Close trunk lid.
(14) With the DRB III
t
Scan Tool, use the ASD
Fuel System Test to pressurize fuel system to check
for leaks.
CAUTION: When using the ASD Fuel System Test,
the Auto Shutdown (ASD) relay will remain ener-
gized for 7 minutes or until the ignition switch is
turned to the OFF position, or Stop All Test is
selected.
EXHAUST MANIFOLD
REMOVAL
NOTE: Care must be taken to protect the cylinder
head covers powder coating from scrapes and
abrasions. This procedure covers either the left or
right exhaust manifold.
(1) Open trunk lid. Remove battery cover. Discon-
nect negative battery cable.
(2) Remove left or right side cylinder head covers
(Refer to 9 - ENGINE/CYLINDER HEAD/CYLIN-
DER HEAD COVER(S) - REMOVAL).
(3) Raise vehicle on hoist.
(4) Loosen and remove V-Band clamp from exhaust
pipe to exhaust manifold connection.
NOTE: Do not reuse V-Band clamp.
(5) Slide exhaust pipe off of the exhaust manifold.
(6) Disconnect upstream oxygen sensor electrical
connector.
(7) Lower vehicle.
(8) Remove manifold heat shield from exhaust
manifolds (Fig. 31).
(9) Note location of exhaust manifold studs and
bolts. Remove studs and bolts attaching manifold to
cylinder head and remove manifold (Fig. 31).
INSPECTION
Inspect exhaust manifolds for damage or cracks.
Check for distortion of the cylinder head mounting
surfaces with a straightedge and feeler gauge (Fig.
32).
Fig. 31 Exhaust Manifold/Gasket/Heat Shield
1 - GASKET
2 - EXHAUST MANIFOLD
3 - STUD AND WASHER
4 - HEAT SHIELD NUT
5 - HEAT SHIELD
6 - BOLT AND WASHER
Fig. 32 Checking Exhaust Manifold Mounting
Surface - Typical
9 - 30 ENGINE
ZB
INTAKE MANIFOLD (Continued)