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3. 

T h e   f o l l o w i n g   a r e   o p e r a t o r   t e n s i o n i n g 
recommendations:

• 

Reduce

  the  recommended  band  tension  when 

using  saw  bands  with  a  coarser  pitch  or  lighter 
gage.

• 

Increase

  the  recommended  band  tension  when 

using heavier gage saw bands.

Saw Band Trackng

1. 

The upper bandwheel can be tilted a maximum of 
three (3) inches (76.2 mm) forward and backward 
to  help  obtain  correct  saw  band  tracking.   A  saw 
band  is  tracking  properly  when  the  saw  band 
center follows the center of both crowned rubber 
bandwheel tires.

2. 

The  following  tracking  procedures  are  to  be 
performed  with  the  band  drive  motor  off  and  the 
transmission in "neutral":  

(a)

 Open both bandwheel 

doors; 

(b)

 Manually turn the bandwheels to observe 

how the saw band is tracking.

Tilt Adjustment Handles.

3. 

To adjust bandwheel tilt if tracking is not correct:  

(a)

  Loosen  the  tilt  lock  handle; 

(b)

  Turn  the  tilt 

adjustment  handle  until  the  saw  band  tracks 

correctly on the bandwheel tires; 

(c)

 Retighten the 

tilt lock handle.

4. 

Close both bandwheel doors.

POST ADJUSTMENT

1. 

Post and upper saw guide elevation can be adjusted 

to accept workpieces with heights varying up to 13 

inches (330.2 mm).  Posr adjustments will vary with 

extra work height options.

2. 

To adjust:  

(a)

 Loosen the lockscrew located inside 

the upper bandwheel door by using the adjustment 

knob and turn 

counterclockwse

 (this knob also 

used  for  band  tension  adjustment); 

(b)

  Raise  or 

lower the post manually to the desired position; 

(c)

 

Turn the adjustment knob 

clockwse

  to  lock  the 

post in position.

Post Adjustment.

3. 

Some  machines  have  a  optional  post  elevating 
handwheel which uses a set of gears to raise and 
lower the post. Refer to the 

"Accessories" 

section 

for use of this option.

WORKTABLE AND TILT ADJUSTMENT

1. 

The  standard  worktable  measures  26  by  26 
inches (660.4 by 660.4 mm).  Its load capacity is 
500 pounds (226.8 kg) evenly distribued with NO 
impact.

 

The machine must be bolted to the floor for 

table loads over 100 pounds (5. kg)

.

SAW BAND PREPARATION (Continued....)

Summary of Contents for 2613-V3

Page 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Page 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Page 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Page 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Page 7: ...3 MACHINE FEATURES FRONT VIEW...

Page 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Page 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Page 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Page 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Page 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Page 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Page 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Page 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Page 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Page 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Page 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Page 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Page 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Page 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Page 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Page 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Page 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Page 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Page 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Page 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Page 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

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