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8

Insert-Type Saw Gude Adjustment

 

These  nstructons  apply  to  both  the  upper 
and lower nsert-type saw gude blocks.

 

Select the saw guide blocks and inserts marked for 
the width of the saw band to be used.  Then: 

(a)

 

Place the left insert in the left milled slot; 

(b)

 Tighten 

the insert screw slightly so that the insert will slide 
in  the  slot,  yet  still  hold  its  correct  position  when 
released.

Positioning the Left Insert.

2. 

Select the insert gage which matches the size of the 
saw band being used.  Then:  

(a)

 Place the insert 

gage in the right slot; 

(b)

 Adjust the left insert to fit 

exactly into the notched end of the gage; 

(c)

 Tighten 

the left insert screw.

3. 

Place  the  right  insert  in  its  slot  and  tighten  the 

insert lightly.  Then:  

(a)

 Place the gage edgewise 

between both inserts; 

(b)

 Lower the right insert until 

it rests against the gage; 

(c)

 Tighten the right insert 

screw.

Positioning the Right Insert.

 

Insert-type  saw  gudes  are  recommended 
for maxmum band speeds of 1300 fpm (390 
m/mn) for producton sawng, or up to 5000 
fpm (1500 m/mn) for occasonal sawng.  Use 
optonal  roller  saw  gudes  for  contnuous 
sawng over 1300 fpm (390 m/mn).

SAW BAND PREPARATION (Continued....)

Saw Band Removal

 

Always use extreme care when handlng saw 
bands.  Wear gloves.

1. 

Release saw band tension.  Then: 

(a)

 Open both 

bandwheel doors; 

(b)

 Remove the post saw band 

guard; 

(c)

 Loosen the screw holding the worktable's 

sawing slot clamp bar and move it aside.

2. 

Carefully slip the worn or broken saw band from the 

slot in the column guard, the saw guide inserts and 
then remove it from around both bandwheels.

Saw Band Installaton

 

Always use extreme care when handlng saw 
bands.  Wear gloves.

1. 

Remove the old saw band according to the directions 
above.  Then:  

(a)

 Place the new saw band, with 

the blade teeth facing you, carefully through the slot 
in the column guard, around the bandwheels and 
between the upper and lower saw guide inserts; 

(b)

 

The center of the saw band should track along the 
center of the bandwheel tires.

2. 

Remove the new saw band's protective Saw Cap.  

Then: 

 (a)

 Apply  the band  tension  recommended 

by  the  scale  adjacent  to  the  tension  adjustment 

knob; 

(b)

  Reinstall  the  post  saw  band  guard; 

(c)

 

Reposition  and  secure  the  worktable  sawing  slot 
clamp bar.

Saw Band Tenson Adjustment

1. 

Saw band tension is adjusted by turning the knob 

located below the machine's sawing head (this knob 
also is used to lock the post in place).

2. 

A  scale  showing  the  recommended  tension  for 
various saw band widths is located to the right of the 

tension adjustment knob.  Scale numbers represent 

the recommended tensions for common saw band 
gages and pitches.

Adjusting Saw Band Tension.

Summary of Contents for 2613-V3

Page 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Page 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Page 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Page 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Page 7: ...3 MACHINE FEATURES FRONT VIEW...

Page 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Page 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Page 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Page 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Page 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Page 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Page 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Page 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Page 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Page 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Page 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Page 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Page 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Page 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Page 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Page 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Page 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Page 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Page 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Page 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Page 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

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