background image

5

3. 

Place a good quality, 10 inch (254.0 mm) master 

square on the worktable against the post's back side.  
Measure clearance between the post and square 

near the bottom of the post.  Clearance should be 

within 0.007-inch 

±

0.005-inch (0.18 mm 

±

0.13 mm) 

at the bottom of the post for standard machines.

4. 

Add or remove shims under the base pads until the 
correct post to square clearance is obtained.

 

The machine must be bolted to the floor for 

worktable loads over 100 pounds (5. kg).

ELECTRICAL INSTALLATION

 

Electrcal  nstallaton  must  be  made  by 
authorzed electrcal mantenance personnel 
only!

1. 

Refer to the machine specifications plate on the 

machine frame to verify that the electrical supply 
circuit  will  meet  the  voltage/phase/frequency/
amperage requirements listed.  A basic data plate 
is reproduced on this manual’s introductory page.

2. 

Bring the incoming power leads into the machine's 
electrical box.  Refer to the electrical schematic and 
the parts manual, if necessary, when making the 
connections. 

3. 

Turn  the  disconnect  switch  on  the  electrical  box 
to "ON".  Then:  

(a)

 Alternately jog the 

Band

 

Start

 

and 

All Stop

 pushbuttons; 

(b)

 Check to make sure 

the  saw  band  is  running  in  a 

clockwse

  motion: 

(c)

  Reverse  the  leads  if  saw  band  movement  is 

incorrect.

PREPARATION FOR USE

1. 

Check  the  transmission  oil  level.    Capacity  is  1 

quart (0.95 liters).  If the reservoir level is low (or 
empty):  

(a) 

Check to see that the transmission plug 

is installed tightly; 

(b) 

See the 

"Maintenance"

 section 

for proper procedure of checking and/or filling the 

transmission. 

(c) 

Refer to the Lubrication Chart later 

in this manual for recommended lubricants.

2. 

Shop  air  is  required  to  operate  the  optional  chip 
blower, mist coolant, sliding air table and/or band 
lubricator.  Incoming air supply should be between 
80 and 90 psi (5.5 and 6.2 bar or 5.6 and 6.3 kg/
cm²).

 

DO  NOT  exceed  90  ps  (6.2  bar  or  6.3  kg/
cm²).

MACHINE INSTALLATION and ALIGNMENT
   (Continued....)

3. 

Check the band mist lubricator unit (if supplied) for 

the proper reservoir level.  Refer to the manufacturer 
supplied  literature  for  reservoir  capacity  and 
recommended procedures.

4. 

Make sure all other points listed by the Lubrication 

Chart have been properly serviced.

Summary of Contents for 2613-V3

Page 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Page 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Page 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Page 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Page 7: ...3 MACHINE FEATURES FRONT VIEW...

Page 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Page 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Page 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Page 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Page 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Page 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Page 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Page 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Page 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Page 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Page 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Page 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Page 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Page 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Page 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Page 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Page 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Page 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Page 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Page 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Page 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

Reviews: