DINGLI JCPT2223RT Operators Manual With Maintenance Information Download

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OPERATOR

’S MANUAL

with Maintenance Information

Maintenance

Maintenance Inspection Report

Model

Serial number

Date

Hour meter

Machine owner

Inspected by (print)

Inspector signature

Inspector title

Inspector company

Instructions

• Make copies of this report to use for each
inspection.
• Select the appropriate checklist(s) for the type
of inspection to be performed.

□

Daily or 8 hours
Inspection:

□

Quarterly or 250 hours
Inspection:

A+ B

□

Semi-annually or 500
hours Inspection:

A+B+C

□

Annually or 1000 hours
Inspection:

A+B+C+D

□

Two year or 2000 hours
Inspection:

A+B+C+D+E

•

Place a check in the appropriate box after

each inspection procedure is completed.

•

Use the step-by-step procedures in this

section to learn how to perform these
inspections.

•

If any inspection receives an “N”, tag and

remove the machine from service, repair and
re-

inspect it. After repair, place a check in the “R’

box.

Legend

Y = yes, acceptable

N = no, remove from service

R = repaired

Checklist A

A-1 Manuals and decals

A-2 Pre-operation inspect

A-3 Check the Batteries

A-4 Check the Engine Oil Level

A-5 Check the Hydraulic Oil Level

A-6 Check the Engine Coolant Level

A-7 Function tests

A-8 Engine maintenance

A-9

Drive Axle Maintenance

Perform after 40 hours:

A-10 30 day service

Perform after 50 hours:

A-11 Engine maintenance

Perform every 100 hours:

A-12 Drive Axle Maintenance

Checklist B

B-1 Battery

B-2 Electrical wiring

B-3 Exhaust system

B-4 Tires and wheels

B-5 Drive hub oil level

B-6 Key switch

B-7 Emergency Stop

B-8 Horn

B-9 Drive brakes

B-10 Drive speed - stowed

B-11 Drive speed - raised

B-12 Hydraulic oil analysis

B-13 Engine maintenance

B-14 Drive Axle Maintenance

Checklist C

C-1 Platform overload

C-2 Engine maintenance

C-3 Drive Axle Maintenance

Checklist D

D-1 Scissor arm wear pads

D-2 Free-wheel configuration

D-3 Replace the Drive Axle Oil

D-4 Engine maintenance

D-5

Drive Axle Maintenance

Checklist E

E-1 Test or replace hydraulic oil

Perform every 2000 hours:

E-2 Engine maintenance

Perform every 3000 hours:

E-3 Engine maintenance

Perform every 4000 hours:

E-4 Engine maintenance

Perform every 6000 hours:

E-4 Engine maintenance

Perform every 12,000 hours:

E-6 Engine maintenance

Summary of Contents for JCPT2223RT

Page 1: ...0 Zhejiang Dingli Machinery Co Ltd First Edition August 2018 WARNING THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE INCAPACITY INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS WARNINGS AND CAUTIONS IN THIS MANUAL ...

Page 2: ...OPERATOR S MANUAL with Maintenance Information Version of the Record i Version of the Record Version Number Create Date SM01117123MN_Rev1 0 2018 08 ...

Page 3: ......

Page 4: ...Transport and Lifting Instructions 35 Maintenance 38 Schematic 65 Inspection and Repair Log 69 Owners Users and operators We appreciate your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and ...

Page 5: ...n Town Deqing Zhejiang China Tel 86 572 8681688 Fax 86 572 8681690 Web www cndingli com E mail market cndingli com DISTRIBUTOR Magni Telescopic Handlers Via Magellano 22 41013 Castelfranco Emilia Modena Italia Tel 39 059 8630811 Fax 39 059 8638012 Web www magnith com E mail commerciale magnith com ...

Page 6: ...u read understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Decal Legend DINGLI product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to...

Page 7: ...y belt and helmet when aerially working If you are subject to dizziness or seizures or are bothered by heights you must not operate this type of machinery An operator must not use drugs or alcohol that can change his her alertness or coordination An operator on prescription or over the counter drugs needs medical advice on whether or not he she can safely operate machines Electrocution Hazard This...

Page 8: ...t alarm sounds when the platform is raised use extreme caution to lower the platform For outdoor use machine Do not raise the platform when wind speeds may exceed 12 5 m s If wind speeds exceed 12 5 m s when the platform is raised lower the platform and do not continue to operate the machine Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the...

Page 9: ...this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition air filled tires are properly inflated and lug nuts are properly tightened Crushing Hazard Keep hands and limbs out of scissors Keep hands clear when folding...

Page 10: ...with employer job site and governmental rules regarding use of personal protective equipment Observe and use color coded direction arrows on the platform controls and platform decal plate for drive and steer functions Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any...

Page 11: ...eak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Outrigger Safety Do not lower the outriggers unless the machine...

Page 12: ...llute Hazard Dispose of old battery must comply with job site and governmental rules Lockout after Each Use 1 Select a safe parking location firm level surface clear of obstructions and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Push in the red Emergency Stop buttons to off position 5 Push in the main power switch to ...

Page 13: ...ine behind cover 3 Lanyard anchorage point 12 Outrigger 4 Platform guard rails 13 Front wheel 5 Platform extensions 14 Hydraulic tanks Fuel tanks behind cover 6 Manual storage containers 15 Ground controls 7 Platform controls 16 Rear wheel 8 Scissor Arms 17 Entry ladder 9 Safety arm 15 6 1 3 4 2 5 7 8 9 10 11 12 14 17 13 16 ...

Page 14: ...horage point 8 7 48064 Decal Label Capacity 750kg 1 8 48044 Decal Symbols Crushing hazard 7 9 38437 Decal Symbols Do not alter or disable limit switch 1 10 48061 Decal Instructions Maximum wheel load 4030kg 4 11 36550 A Decal Symbols Collision hazard 4 12 34926 Decal Instructions Tie down point 4 13 34928 Decal Instructions Lift point 4 14 48060 Decal Instructions Maximum outrigger load 4030kg 4 1...

Page 15: ...smetic DS2223RTA 2 24 37433 Decal Symbols Injection hazard 1 25 48040 Decal Instructions Lowest Hydraulic Oil Level 1 26 48041 Decal Instructions Highest Hydraulic Oil Level 1 27 48039 Decal Instructions Hydraulic Oil 1 28 48063 Decal Symbols Emergency lower instructions 1 29 48042 Decal Instructions Diesel 1 ...

Page 16: ...rmation Decals 11 Safety tape Safety tape Safety tape Safety tape 17 28 19 1 19 20 6 6 6 6 1 2 3 4 5 6 6 6 6 7 23 22 8 21 8 8 16 11 13 12 15 17 18 13 12 9 8 8 8 8 23 22 21 24 11 13 12 15 13 12 11 11 27 25 26 29 15 15 14 10 10 14 14 14 10 10 ...

Page 17: ...OPERATOR S MANUAL with Maintenance Information Decals 12 ...

Page 18: ...essure functions 240bar Tire size 355 55D625 Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted Vibration value does not exceed 2 5m s2 Maximum slope rating Stowed position 30 Maximum side slope rating Stowed position 25 Note Slope rating is subject to ground conditions and adequate traction Maximum working slope X 2 Y 3 Drive speeds Stowed maximum 6 0 k...

Page 19: ...OPERATOR S MANUAL with Maintenance Information Control Panel 14 Ground Control Panel 6 7 8 1 2 3 4 5 13 12 11 10 9 14 15 16 ...

Page 20: ...osition and the ground controls will operate 8 Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Turn the red Emergency Stop button clockwise to the on position to operate the machine 9 Platform down button Press this button and the platform will lower 10 Lift function enable button Press this button to activate the lift function 11 Emergency...

Page 21: ...en 3 Power platform button 11 Engine start flameout button 4 Engine idle select button 12 Generator select button if equipped 5 Horn button 13 Lift function select button 6 Differential lock enable button 14 Proportional control handle 7 Outrigger function enable button 15 Thumb rocker switch 8 Outrigger auto level button 16 Function enable switch 16 15 14 13 12 11 1 2 3 4 5 6 7 8 7 7 7 9 10 ...

Page 22: ... steer mode FS mode Front Steer mode AS mode All wheel Steer mode CS mode Crab Steer mode 10 LED readout screen Diagnostic readout and steer mode 11 Engine start flameout button Press this button to start flameout the engine 12 Generator select button if equipped Press this button to turn the generator on Indicator light will be on Press the button again to turn the generator off 13 Lift function ...

Page 23: ...ss and hold the function enable switch to enable the platform extendable retractable function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will extend Move the control handle in the direction indicated by the yellow arrow and the platform will retract 15 Thumb rocker switch Press the thumb rocker switch in either direction to ...

Page 24: ...discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation fro...

Page 25: ...e improperly installed or missing parts and unauthorized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Fuel and hydraulic tanks Drive motors Wear pads Tires and wheels Engine and related components Limit switches alarms and horn Nuts bolts and other fasteners Platform overload components Platform entry gate Beacon if equipped Safe...

Page 26: ... if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations Drop offs or holes Bum...

Page 27: ... machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qu...

Page 28: ...ld the platform up down button Result No function should operate 10 Press and hold the lift function enable button Press and hold the platform up button Result The platform should rise 11 Press and hold the lift function enable button Press and hold the platform down button Result The platform should lower the descent alarm should sound while the platform is lowering The platform stop at the heigh...

Page 29: ...owly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering Test the Steering Note When performing the steer and drive function test stand in the platform facing the steer end of the machine 32 Press the drive function select button The indicator light should turn on 33 Push the steer mod...

Page 30: ...that the yellow triangle points on the control panel and the rear wheels should turn in the direction that the yellow triangle points on the control panel Test Drive and Braking 42 Press and hold the function enable switch on the proportional control handle 43 Slowly move the proportional control handle in the direction indicated by the blue arrow on the control panel until the machine begins to m...

Page 31: ...utton 61 Activate the proportional control handle in the direction indicated by the yellow arrow Result The left front or right rear wheel remains elevated in position off ground 62 Press the lift function enable button 63 Lower the platform to stowed position activation drives forward and backward moving machine Result Lockout cylinders should release and allow wheel to rest on ground 64 Drive th...

Page 32: ...button and raise the platform approximately 60 cm 80 Press the engine start flameout button to engine off 81 Push and hold the function enable button Activate the control handle in the direction indicated by the yellow arrow Result The platform should lower Test Platform extendable retractable Functions 82 Push and hold the Power platform button Press and hold the function enable switch Activate t...

Page 33: ...o used to perform some relatively straightforward calculations on subsystem to determine the overall PL of the system Reliability data diagnostic coverage DC the system architecture Category common cause failure and where relevant requirements for software are used to assess the PL to comply with PLr of SRP CS in Clause 5 11 of EN 280 The Operating Instructions section provides instructions for ea...

Page 34: ...booster battery Operation from Ground 1 Turn the key switch to ground control 2 Pull out the platform red Emergency Stop button to the on position 3 Turn the red Emergency Stop button clockwise to the on position 4 Start the engine To Position Platform 1 Press the lift function enable button 2 Press the platform up down button to activate the up function or the down function Drive and steer functi...

Page 35: ... To determine the slope grade Measure the slope with a digital inclinometer or use the following procedure You will need Carpenter s level Straight piece of wood at least 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the d...

Page 36: ...riggers are down To control individual outrigger 1 Push and hold one or more outrigger function enable buttons 2 Press and hold the function enable switch Activate the proportional control handle in the direction indicated by the yellow arrow The outriggers will extend and level the machine Emergency Lowering 1 Turn the key switch to ground control 2 Press and hold the emergency lowering down enab...

Page 37: ...old Down the Guardrails The platform railing system consists of three fold down rail section for the extension deck and three sections for the main deck All sections are held in place by four latches Closed latch Open latch 1 Fully lower the platform and retract the platform extension 2 Remove the platform controls 3 Opening the latches in the corners the rails have to be folded in correct order o...

Page 38: ...ructions but in reverse order Emergency operating with hand pump Emergency Lowering 1 Unplug the lever and put it into the hand pump 1 2 Turn the knob 5 in the direction of the arrow 3 Press and hold the button 2 4 Operate the hand pump with the lever the platform should lower Retracting outriggers Errore Errore Errore Errore ...

Page 39: ...n the direction of the arrow 3 Operate the hand pump with the lever the platform should rise Do not emergency lift lower the platform and retract outriggers simultaneity Reset the knob after all operations completed Emergency actuation of outriggers only in normal position danger of tipping 1 2 3 4 5 6 A B C D After Each Use 1 Select a safe parking location firm level surface clear of obstructions...

Page 40: ...r secured before releasing the brakes Do not drive the machine on a slope that exceeds the slope or side slope rating See Driving on a Slope in the Operating Instructions section If the slope of the transport vehicle bed exceeds the maximum slope rating the machine must be loaded and unloaded using a winch as described Free wheel Configuration for Winching Chock the wheels to prevent the machine f...

Page 41: ...e the extension deck s Use the tie down points on the chassis for anchoring down to the transport surface Use a minimum of four chains or straps Use chains or straps of ample load capacity Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items If the railings have been folded down secure them with straps before transpo...

Page 42: ... Lifting Instructions Fully lower the platform Be sure the extension decks controls and covers are secure Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two lifting points on each end of the machine Adjust the rigging to prevent damag...

Page 43: ...ion Report The pre delivery preparation report contains checklists for each type of scheduled inspection Make copies of the Pre delivery Preparation report to use for each inspection Store completed forms as required Maintenance Schedule There are five types of maintenance inspections that must be performed according to a schedule daily quarterly semi annually annually and two year The Scheduled M...

Page 44: ...hall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in this manual Instructions Use the operator s manual on your machine The Pre delivery Preparation consists of completing the Pre operation Inspection the Maintenance items and the Function Tests Use this form to record the results Place a check in the appropriate box after...

Page 45: ...tion inspect A 3 Check the Batteries A 4 Check the Engine Oil Level A 5 Check the Hydraulic Oil Level A 6 Check the Engine Coolant Level A 7 Function tests A 8 Engine maintenance A 9 Drive Axle Maintenance Perform after 40 hours A 10 30 day service Perform after 50 hours A 11 Engine maintenance Perform every 100 hours A 12 Drive Axle Maintenance Checklist B Y N R B 1 Battery B 2 Electrical wiring ...

Page 46: ... that the operator s manual is present and complete in the storage container on the platform 2 Examine the pages of manual to be sure that they are legible and in good condition Result The operator s manual is appropriate for the machine and the manual are legible and in good condition Result The operator s manual is not appropriate for the machine or the manual is not in good condition or is ille...

Page 47: ...3 Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries cont...

Page 48: ...f necessary Oil type 5W 30 Oil type cold conditions 0W 20 A 5 Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Perform this procedure with the pl...

Page 49: ...operation Function tests are designed to discover any malfunctions before the machine is put into service A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Complete information to perform this procedure is available in the appropriate operator s manual Refer to the Operator s Manual on your machine A 8 Perform Engine Main...

Page 50: ...Inspect the Tires and Wheels including lug nut torque B 15 Perform Engine Maintenance A 11 Perform Engine Maintenance Engine specifications require that this one time procedure be performed after 50 hours of operation Required maintenance procedures and additional engine information is available in the engine operator s manual A 12 Perform Drive Axle Maintenance Axle specifications require that th...

Page 51: ...ntenance free or sealed batteries 5 Remove the battery vent caps and check the specific gravity of each battery cell with a hydrometer Note the results 6 Check the ambient air temperature and adjust the specific gravity reading for each cell as follows Add 0 004 to the reading of each cell for every 5 5 C above 26 7 C Subtract 0 004 from the reading of each cell for every 5 5 C below 26 7 C Result...

Page 52: ...battery charger operation please contact the DINGLI Service Department B 2 Inspect the Electrical Wiring DINGLI requires that this procedure be performed every 250 hours or quarterly whichever comes first Maintaining electrical wiring in good condition is essential to safe operation and good machine performance Failure to find and replace burnt chafed corroded or pinched wires could result in unsa...

Page 53: ...aise the platform and return the safety arm to the stowed position 11 Lower the platform to the stowed position and turn the machine off B 3 Check the Exhaust System Dingli requires that this procedure be performed every 250 hours or quarterly whichever comes first Maintaining the exhaust system is essential to good engine performance and service life Running the engine with a damaged or leaking e...

Page 54: ...dry 600Nm lug nut torque lubricated 450Nm B 5 Check the Oil Level in the Drive Hubs Dingli requires that this procedure be performed every 250 hours or quarterly whichever comes Failure to maintain proper drive hub oil levels may cause the machine to perform poorly and continued use may cause component damage 1 Before draining oil it is mandatory to rotate the planetary gear reduction in order to ...

Page 55: ...rn the key switch to the off position Result The engine should stop and no functions should operate B 7 Test the Emergency Stop Dingli requires that this procedure be performed every 250 hours or quarterly whichever comes first A properly functioning Emergency Stop is essential for safe machine operation An improperly operating red Emergency Stop button will fail to shut off power and stop all mac...

Page 56: ...fe machine operation The drive brake function should operate smoothly free of hesitation jerking and unusual noise Hydraulically released individual wheel brakes can appear to operate normally when they are actually not fully operational 1 Mark a test line on the ground for reference 2 Start the engine from the platform controls 3 Choose a point on the machine i e contact patch of a tire as a visu...

Page 57: ...te the time when the machine reference point passes over the finish line The time is less than 7 3 sec B 11 Test the Drive Speed Raised Position Dingli requires that this procedure be performed every 250 hours or quarterly whichever comes first Proper drive function movement is essential to safe machine operation The drive function should respond quickly and smoothly to operator control Drive perf...

Page 58: ...il distributor for specific levels of contamination to verify that changing the oil is necessary If the hydraulic oil is not replaced at the two year inspection test the oil quarterly Replace the oil when it fails the test See E 1 Test or Replace the Hydraulic Oil B 13 Perform Engine Maintenance Engine specifications require that this procedure be performed every 250 hours or quarterly whichever c...

Page 59: ...larm at the platform controls should not sound indicating a normal condition Result The overload alarm at the platform controls sounds Calibrate the platform overload system 5 Add an additional weight to the platform not to exceed 30 of the maximum rated load Result The overload alarm at the platform controls sound indicating a normal condition Result The overload alarm at the platform controls do...

Page 60: ...rs or semi annually whichever comes first Required maintenance procedures and additional engine information is available in the engine operator s manual C 3 Perform Drive Axle Maintenance Axle specifications require that this procedure be performed every 500 hours Required maintenance procedures and additional Axle information is available in the Axle operator s manual ...

Page 61: ... cause severe burns 1 Raise the platform use the Safety Arm 2 Open the cover 3 Tag and disconnect the hydraulic tank return line Cap the fitting on the filter head 4 Clean the area around the oil filter Remove the filter with an oil filter wrench 5 Apply a thin layer of oil to the new oil filter gasket 6 Install the new filter and tighten it securely by hand 7 Use a permanent ink marker to write t...

Page 62: ...is between the rear wheels 3 Lift the wheels off the ground and place blocks under the drive chassis for support Crushing hazard The chassis could fall if not properly supported 4 Release the brake 5 Manually rotate each rear wheel Result Each wheel should rotate with minimum effort 6 Reset the brake Rotate each wheel to check for engagement Raise the machine and remove the blocks Lower the machin...

Page 63: ...lug 3 Fill the oil fill plug hole until the oil level is even with the bottom of the side check level plug hole Apply pipe thread sealant to the plugs Install the plugs 4 Repeat steps 1 through 3 for all the other Drive Axles Oil specifications Oil type API GL4 or GL5 D 4 Perform Engine Maintenance Engine specifications require that this procedure be performed every 1000 hours or annually whicheve...

Page 64: ...y charged circuits could result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 1 Disconnect the battery pack from the machine 2 Open the power unit module cover 3 Remove the oil d...

Page 65: ...dure be performed every 2000 hours or two years whichever comes first Required maintenance procedures and additional engine information is available in the engine operator s manual E 3 Perform Engine Maintenance Engine specifications require that this procedure be performed every 3000 hours Required maintenance procedures and additional engine information is available in the engine operator s manu...

Page 66: ...ed every 6000 hours Required maintenance procedures and additional engine information is available in the engine operator s manual E 6 Perform Engine Maintenance Engine specifications require that this procedure be performed every 12 000 hours Required maintenance procedures and additional engine information is available in the engine operator s manual ...

Page 67: ...ch replace the platform 26 26 Right Turn switch Fault Platform Right Turn Switch ON at power up Check the switch replace the platform 27 27 Drive Enable Sw Flt Platform Drive Enable Switch ON at power up Check the switch replace the platform 28 28 Off Neutral Drive Joystick Platform Joystick not in neutral ON at power up Check the switch replace the platform 31 31 Platform Choke Sw Fault Platform ...

Page 68: ...iring replace the valve 54 54 Up Coil Fault Power FET channel DOWN fails check the wiring replace the valve 55 55 Down Coil Fault Power FET channel RT fails check the wiring replace the valve 56 56 Right Turn Coil Fault Power FET channel LT fails check the wiring replace the valve 57 57 Left Turn Coil Fault Power FET channel LT fails check the wiring replace the valve 58 58 Brake Coil Fault Power ...

Page 69: ...annel RIGHT REAR OUTRIGGER fails check the wiring replace the valve 85 85 Outrigger Ext Coil Fit Power FET channel EXTEND OUTRIGGER fails check the wiring replace the valve 86 86 Outrigger Ret Coil Fit Power FET channel RETRACT OUTRIGGER fails check the wiring replace the valve 95 95 Machine Type Fauit Wrong Machine Type Selected Reinstall Machine Type OL 98 Platform Overload Platform Overload Fau...

Page 70: ...OPERATOR S MANUAL with Maintenance Information Schematic 65 Hydraulic Schematic Function model ...

Page 71: ...ormation Schematic 66 Hydraulic Schematic Drive model X2 X1 T2 T1 G S MA B MB Fe Ps R a b MH Fa1 Fa A Fs G T2 U T1 B A C1 RV1 RV2 RV3 HD DA Oi l cool er 5899 1312 Dr i ve pump Fi l ter 5899 0711 Dr i ve motor Tank 350Bar 350Bar 320Bar 25Bar ...

Page 72: ...e Power Negative Power Negative Power Postive Power Postive Power Postive CAN1L CAN1H CAN0L CAN0H Magnetizing Fuel Pump Relay Fuel Pump Relay Start Signal Switch Common Air Filter Switch Signal Stop Signal Cooling Water Level Cooling Water Level Signal Start Relay Start Relay Switch Public Negative Fault Diagnostic Switch Signal Neutral Switch Signal Fuel Pump Power Switch GB Battery 24 24 24 24 2...

Page 73: ...11C WH 20 GND13 BK 14 004E RD BU 16 004F RD BU 14 001A 1 RD 12 001A 2 RD 12 207B WH 20 17 K31 BN YE 16 005 RD BU 16 KN1 SQ8 108C BK 20 8 16 15 17 18 19 3 4 1 2 5 2 1 3 4 004G RD 16 004G RD BU 14 GND14 BK 20 GND14 BK 14 6 004A RD BU 16 004A RD 16 004A RD BU 16 8 7 9 10 12 004C RD 16 004C RD BU 16 15 GND5 BK 16 18 20 21 6 7 8 9 10 15 16 17 18 19 20 GND6 BK 16 GND7 BK 16 GND8 BK 16 GND9 BK 12 GND11 B...

Page 74: ...OPERATOR S MANUAL with Maintenance Information Inspection and Repair Log 69 Inspection and Repair Log Date Comments ...

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