DINA Elektronik DBDS 1VMG Product Information Download Page 4

Product Information

 

Safety technics              modular generation in metal housing                     version 08      dated: 2009-04-10                             page 4 from 32 

 

 

Safety regulations

 

• 

The unit may only be installed and operated by those who are qualified electrical engineers or have received sufficient train-

ing and are familiar with both these instructions and the current regulations for safety at work and accident prevention. Fol-
low VDE, EN as well as local regulations especially as regards preventative measures! 

• 

Ignoring the safety regulations can lead to death, serious injury or cause considerable damage! 

• 

In emergency stop applications use the internal function “Speed output restart disable” or a higher level control unit must 

ensure that the machine cannot start up again automatically! 

• 

Transport, storage and operating conditions should all conform to 

EN 60068-2-1, 2-2

. See technical details 

• 

Any guarantee is void following unauthorised modifications. This can lead to death, serious injury or cause considerable 

damage! 

• 

The unit should be cabinet mounted, otherwise dampness or dust could lead to functional impairment. 

• 

Adequate fuse protection must be provided on all output contacts especially with capacitive and  

inductive loads. 

• 

The unit must be installed following the specification of 

DIN EN 50274, VDE 0660-514

 regarding the required distances. 

• 

During operation, parts of the electronic switchgear carry high voltage. 

• 

DANGER! During operation the protective covers must not be removed from the electronic switchgear! 

• 

The device must always be replaced after the first malfunction!  

• 

The unit must be disposed of properly when it reaches the end of it service life. 

• 

Keep the operating instructions! 

Intended usage 

The intended usage of the motion and standstill monitor DNDS is:  

• 

Safe motion monitoring according to 

EN 60 204-1; VDE 0113-1 

and  

DIN EN ISO 13849-1 Category 4 PLe 

(BG-Nr.: 

ET 08001

).

 

• 

Safe standstill monitoring according to 

EN 60204-1; VDE 0113

  

DIN EN ISO 13849-1 Category 4 PLe 

(BG-Nr.: 

ET 08001

).

 

Certification base

:  

• 

2006/95/EWG

 „guidelines of low voltage usage" 

• 

2004/108/EG

 „EMC-guidelines“, 

A1, EN61000-6-2 

• 

DIN EN 60947-5-1 

• 

GS-ET-20

 „guidelines on testing and certification of Relay-safety-combinations"

 

• 

The products are according to the requirements of the updated standards, which are listed in this document. 

 

Addition’s according 13849-1 

• 

The boundaries of the SRP/CS start at the clamps of the input signals and will end at the clamps of the contact driven en-
able path 

• 

Changing, repair and maintenance by the user is not intended. Exclusions of errors made, will stay valid unchanged. 

The requirements below are described in this product information

• 

Description of the interfaces to SRP/ CS and safety equipment (described module dependent) 

• 

Reaction time (page 6, 24 und 26) 

• 

Limits of operation (page 26) 

• 

Indicators and alarms (described module dependent) 

• 

Muting and temporary disabling of the safety functions (page 6, for DNDS 1EG V7A page 7 and  
for DNDS 1RG V2 page 11)  

• 

Operation mode’s general description on page 7. 

• 

Maintenance, Checklists and internal spare parts (not valid here) 

• 

Tools for easy and safe troubleshooting (described module dependent) 

• 

Test intervals (not valid here)  

Risk diagram to determine the PL

r

 for every safety function 

 

Legend 

L

  low impact on risk reduction 

H

  high impact on risk reduction 

PL

r

 necessary performance Level 

 

Risk parameters 
S

 

severe of injury 

S1

  light (normally reversible injury) 

S2

  severe (normally irreversible injury including dead)

 

H

L

P1

P2
P1

P1

P1

P2

P2

P2

Start

a

b

c

d

e

F1

F2

F2

F1

S1

S2

PLr

 

F

  frequency and/or duration of the danger situation 

F1

  seldom to infrequent and/or short exposition to danger situation 

F2

  frequent or constant and/or long exposition to danger situation 

P

  possibilities to circumvent the danger or limitation of damage 

P1

  possible under certain conditions 

P2

  nearly impossible 

 

The requirements of the standards can be fulfilled, if after the operating time the protection device will be 
activated or the safety functions will be tested.

 

 

Summary of Contents for DBDS 1VMG

Page 1: ...DNDS Modular in metal housing Product information Safety for men and machines...

Page 2: ...ronik GmbH Esslinger Stra e 84 72649 Wolfschlugen Tel 07022 95 17 0 Fax 07022 95 17 51 www dinaelektronik de info dinaelektronik de Quality management system DQS Certificate DIN EN ISO 9001 2000 Reg N...

Page 3: ...DS 1RG V2 and V3C Using the modules to monitor the function modes of a machine 16 Outputs of DNDS 1RG V3C 16 DNDS 1RG V1 monitoring spindle 17 DNDS 1RG V1 monitoring axle 17 Monitoring module DNDS 1RG...

Page 4: ...rding to EN 60204 1 VDE 0113 DIN EN ISO 13849 1 Category 4 PLe BG Nr ET 08001 Certification base 2006 95 EWG guidelines of low voltage usage 2004 108 EG EMC guidelines EN55011 A1 EN61000 6 2 DIN EN 60...

Page 5: ...ment Adjusted by DINA PMG VMG GMG V1 GMG Resolver Sin Cos Encoder A A B B 1Vss TTL A A B B 4 3 2 1 on 5 6 DNDS PM DNDS VM DNDS GM V1 4 3 2 1 on 5 6 DNDS GM 1 4 3 2 1 on 5 6 DNDS GM 2 13 14 23 24 33 34...

Page 6: ...1 M MT inputs connected to 24V D inputs D1 D6 0 63 for setting of mode 1 The D inputs are a switch over between mode 2 respectively mode 3 D are NC and mode 1 Any D input connected to 24V R1 input for...

Page 7: ...itched on positions 1 to 9 of S1 S2 are always active as a divisor Positions 5 6 on Divisor is variable If the M inputs respectively the MT input or the D inputs are not connected to 24V the switched...

Page 8: ...ction modes of a machine Using the M inputs respectively the MT input for the not monitored automatic function mode mode 1 The M inputs of DNDS 1EG V7A respectively the MT input of DNDS 1EG V7C can be...

Page 9: ...8 16 40 7 5 09 41 387 09 18 41 7 5 10 20 42 581 10 20 42 7 5 11 50 43 180 11 22 43 7 5 12 125 44 450 12 24 44 7 5 13 240 45 200 13 26 45 7 5 14 40 46 500 14 28 46 7 5 15 100 47 15 30 47 7 5 16 250 48...

Page 10: ...p switch Permission key Protection cover DNDS 1EG V7A DNDS 1EG V7C monitoring axis v 2m x min 1 Tool setting speed mode2 Encoder pulses 2048I v 5m x min 1 Mode3 10mm Ascending gradient vmax 18m x min...

Page 11: ...he frequencies 100 1250Hz has to be internal via S6 position 1 8 S6 function position 9 10 on The decrease of the frequencies 100 1250Hz has to be external via the terminal F1 F4 Internal adjustment f...

Page 12: ...automatic function mode mode 1 With the D inputs or S5 DIP switch 16 different monitoring frequencies 100 1250Hz for mode 1 can be selected See D Table Every value of the 16 frequencies can be decreas...

Page 13: ...V Tip switch Permission key Protection cover DNDS 1EG V9 monitoring axis v 2m x min 1 Tool setting speed mode2 Encoder pulses 2048I v 5m x min 1 Mode3 10mm Ascending gradient vmax 18m x min 1 Automati...

Page 14: ...n the adjusted speed S4 Function position 3 to 6 Adjusting of the amplification for the input voltage at the RJ45 connector as follows UIn Position 3 to 6 off UIn 7Vss Position 3 and 5 on UIn 5Vss Pos...

Page 15: ...4 00 58 27 19 3 48 25 59 28 21 2 53 00 60 29 23 3 58 25 61 30 25 6 64 00 62 31 28 1 70 25 63 DNDS 1RG V1 Using the modules to monitor the function modes of a machine Using the inputs D and F inputs to...

Page 16: ...he mode 1 has to be not monitored If the automatic function mode has to be not monitored these inputs have to be connected to 24V These inputs have to be disconnected from 24V if the automatic functio...

Page 17: ...or and the monitoring fre quency for mode1 19800min 1 x 2I 60s 660Hz 660Hz 100 of 660Hz D F Table D2 D3 D4 position 14 F1 to F4 position 15 660Hz 660Hz mode 1 Frequency Mode 1 F1 F4 D2 D3 D4 24V Tip s...

Page 18: ...3C monitoring axis v 2m x min 1 Tool setting speed mode2 Resolver pulses 2 x 1I v 5m x min 1 Mode3 mode4 5mm Ascending gradient vmax 30m x min 1 Automatic operating mode v 10 Switch off at 10 Safety d...

Page 19: ...stil frequency is 5Hz after the divisor with Encoder measurement messsystem With resolver measurement messsystem the change of the phase is monitored With Encoder select a large relationship mode2 Sta...

Page 20: ...4 close The protection cover can be opened The output SO switch on the LED STOP is illuminated SPEED contacts Motion monitoring If the protection cover is closed the F inputs and respectively the D in...

Page 21: ...ternal OS OD Function diagram Speed output without restart disable UB 13 14 23 24 43 44 33 34 t UB 50ms n n max 250ms n max 10 Function diagram Speed output with restart disable t UB 13 14 23 24 43 44...

Page 22: ...acts 33 34 43 44 and will close again if all of the following condition are meet 1 The speed of the monitored motions is less then the programmed speed limit and the speed of the motion causing the sw...

Page 23: ...tput with restart disable 13 14 23 24 UB 33 34 43 44 57 58 67 68 tUB 50ms u n max Verz gerungszeit Delay time Temps de retard 2s 50ms t u n Use of the DNDS VMG The non delayed output contacts 33 34 an...

Page 24: ...6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 on 1 2 3 4 5 6 Standard 0s 0 5s 1 0s 2 0s 5 0s 10 0s 15 0s 20 0s 10VG00 02 0s 0 1s 0 5s 1 0s 2 0s 5 0s 10 0s...

Page 25: ...e NO contacts 33 34 and 43 44 open respectively 53 54 and 63 64 for circuit 2 immediately The LED SPEED goes off The drives may be stopped by emergency stop circuit STOP category 0 See principal schem...

Page 26: ...G 2SP SPEED1 1 berwachung Monitoring Surveillance 8 berwachung Monitoring Surveillance 33 34 43 44 24 23 14 13 STOP 2 3 4 5 6 7 64 63 54 53 SPEED2 DNDS GM2 Buskarte Bus card OM PM VM GM V1 4 3 2 1 on...

Page 27: ...2 D3 D4 SH R1 F1 F2 F3 F4 F2 F1 F3 F4 D4 D3 D2 D1 Monitoring Outputs DNDS 1VMG 1 2 3 4 5 SPEED UB STOP IN2 IN1 D1 D2 D3 D4 SH R1 F1 F2 F3 F4 F2 F1 F3 F4 D4 D3 D2 D1 Monitoring SPEED2 0V STOP SPEED UB...

Page 28: ...g Wiring of the automatic mode at monitoring modules with D and F inputs The necessary D inputs for the monitored speed have to connect directly to 24V DC The necessary F inputs for the monitored spee...

Page 29: ...PMG 7VMG 7GMG 8PMG 8VMG 8GMG mm 58 80 125 125 170 170 215 215 g 500 600 800 900 1050 1150 1300 1400 DNDS 1VMG 1 Earth screw 2 Attachment on rail 2 50mm 75mm 93mm 15mm 6mm 58mm 8mm 26mm 1 68 67 58 57 4...

Page 30: ...back time of the contact output 15ms OS Standstill monitor 0 1 A PNP OD Motion monitor 0 1 A PNP O1 and O2 at DNDS 1EG V7C and 1RG V3C 0 1 A PNP Operating time 100 Loading capacity limit Contact fuse...

Page 31: ...Product Information Safety technics modular generation in metal housing version 08 dated 2009 04 10 page 31 from 32 Certificate DIN EN ISO 13849 1 Category 4 PLe BG Nr ET 08001...

Page 32: ......

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