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An extension cord must have adequate wire size (AWG or American Wire 

Gauge) for safety. 

The smaller the gauge number of the wire, the greater the 

capacity of the cable, that is 16 gauge has more capacity than 18 gauge. An 

undersized cord will cause a drop in line voltage resulting in loss of power and 

overheating. When using more than one extension to make up the total length, 

be sure each individual extension contains at least the minimum wire size. The 

following table shows the correct size to use depending on cord length and 

nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the 

gauge number, the heavier the cord.

MINIMUM GAUGE FOR CORD SETS

For Cable length (m):

 

 

7.5  15  25 30 45 60

Use Cable with minimum rating (Amperes)
Tool Amperes

  0 - 3.4  

 

7.5 

7.5  

7.5 

7.5 

7.5 

7.5

 

3.5 

5.0   7.5  7.5  7.5 7.5 10 15

  5.1 - 7.0 

 

10 

10 

10 

10 

15 

15

  7.1 - 12.0   

15 

15 

15 

15 

20 

20

 12.1 - 20.0   

20 

20 

20 

20 

25 

 –

 • 

Do not use an extension cord unless it is absolutely necessary.

 Use 

of improper extension cord could result in risk of fire, electric shock, or 

electrocution.

 • 

When operating a power tool outdoors, use an extension cord suitable for 

outdoor use. 

Use of a cord suitable for outdoor use reduces the risk of electric 

shock. 

Safety Warnings Common for Grinding, Sanding, Wire Brushing, 

& Abrasive Cutting-Off Operations

a)  This power tool is intended to function as a grinder, sander, wire brush 

or cut-off tool. Read all safety warnings, instructions, illustrations and 

specifications provided with this power tool. 

Failure to follow all instructions 

listed below may result in electric shock, fire and/or serious injury.

b)  Operations such as polishing are not recommended to be performed with this 

power tool. 

Operations for which the power tool was not designed may create a 

hazard and cause personal injury.

c)  Do not use accessories which are not specifically designed and recommended 

by the tool manufacturer. 

Just because the accessory can be attached to your 

power tool, it does not assure safe operation.

d)  The rated speed of the accessory must be at least equal to the maximum 

speed marked on the power tool. 

Accessories running faster than their rated 

speed can break and fly apart.

e)  The outside diameter and the thickness of your accessory must be within 

the  capacity rating of your power tool. 

Incorrectly sized accessories cannot be 

adequately guarded or controlled.

f)  The arbour size of wheels, flanges, backing pads or any other accessory must 

properly fit the spindle of the power tool. Accessories with arbour holes that 

do not match the mounting hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control.

g)  Do not use a damaged accessory. Before each use inspect the accessory 

such as abrasive wheels for chips and cracks, backing pad for cracks, 

tear or excess wear, wire brush for loose or cracked wires. If power tool 

or accessory is dropped, inspect for damage or install an undamaged 

accessory. After inspecting and installing an accessory, position yourself 

and bystanders away from the plane of the rotating accessory and run the 

power tool at maximum no-load speed for one minute. 

Damaged accessories 

will normally break apart during this test time.

h)  Wear personal protective equipment. Depending on application, use face 

shield, safety goggles or safety glasses. As appropriate, wear dust mask, 

hearing protectors, gloves and workshop apron capable of stopping small 

abrasive or workpiece fragments. 

The eye protection must be capable of 

stopping flying debris generated by various operations . The dust mask or 

respirator must be capable of filtrating particles generated by your operation. 

Prolonged exposure to high intensity noise may cause hearing loss.

i)  Keep bystanders a safe distance away from work area. Anyone entering the 

work area must wear personal protective equipment. 

Fragments of workpiece 

or of a broken accessory may fly away and cause injury beyond immediate area 

of operation.

j)  Hold power tool by insulated gripping surfaces only, when performing an 

operation where the cutting accessory may contact hidden wiring or its own 

cord. 

Cutting accessory contacting a "live" wire may make exposed metal parts of 

the power tool "live" and shock the operator.

Summary of Contents for D28000-XE

Page 1: ...D28000 XE Heavy Duty Small Angle Grinder INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving...

Page 4: ...te the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained...

Page 5: ...ated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart e The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled f The arbour size of wheels flanges backing...

Page 6: ... lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory l Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your cl...

Page 7: ...ond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Wire Brushing Operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin b If the use of a guard...

Page 8: ...and cement and other masonry products and arsenic and chromium from chemically treated lumber CCA Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolong...

Page 9: ...nd motor housing become separated by more than 6 4 mm the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 4 Re install screws to attach the gear case to the motor housing Tighten screws to 18 in lbs torque Overtightening could cause screws to strip Mounting and Removing Guard WARNING To reduce the risk of...

Page 10: ...ory must have a 16 mm arbor hole If it does not it may have been designed for a circular saw and should not be used Use only the accessories shown on manual Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs MOUNTING AND REMOVING HUBBED WHEELS WARNING To reduce the risk of serious personal...

Page 11: ...els Type 27 guard 100 mm 4 wire wheel Type 27 guard 75 mm 3 wire cup brush Type 1 guard backing flange abrasive cutting wheel clamp nut Cutting Wheels Type 1 guard backing flange diamond cutting wheel clamp nut threaded clamp nut 100 mm Sanding Flap Discs Type 27 guard backing flange non hubbed sanding flap disc ...

Page 12: ...ls used for cutting and edge grinding may break if they bend or twist while the tool is being used to do cut off work or deep grinding To reduce the risk of serious injury limit the use of these wheels with a standard Type 27 guard to shallow cutting and notching less than 13 mm 1 2 in depth The open side of the guard must be positioned away from the operator For deeper cutting with a Type 1 cut o...

Page 13: ...be used for removing rust scale and paint and for smoothing irregular surfaces 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface to allow the tool to operate at high speed 3 Maintain a 5 to 10 angle between the tool and work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheel...

Page 14: ...k surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed The cutting rate is greatest when the tool operates at high speeds 3 Once a cut is begun and a notch is established n the workpiece do not change the angle of the cut Maintain the angle of the cutting wheel to the work surface This will keep you from bending the wheel which could result in wheel breakage and ...

Page 15: ... with your sales receipt within 30 days for a replacement unit or a full refund Reverse above procedures to finish brush change WARNING Make sure all screws are correctly fitted and tightened before re connecting the tool to power supply Cleaning WARNING Blowing dust and grit out of the motor housing using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containi...

Page 16: ... 654 155 or NZ 0800 339258 for a free replacement D28000 XE ANGLE GRINDER WARNING To reduce the risk of injury user must read instruction manual Always use proper eye and respiratory protection DEWALT Industrial Tool Co Baltimore MD 21286 U S A For Service Information Call 1 800 654155 www DEWALT com au ...

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Page 20: ...d APR10 Part No N039392 D28000 XE Copyright 2009 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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