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10

  3.  While depressing the spindle lock button, thread the   

G

 

clamp nut (G) on spindle. If the wheel you are 

installing is more than 3.18 mm thick, place the 

threaded clamp nut on the spindle so that the raised 

section (pilot) fits into the center of the wheel. If the 

wheel you are installing is 3.18 mm thick or less, 

place the threaded clamp nut on the spindle so that 

the raised section (pilot) is not against the wheel.

  4. While depressing the spindle lock button, tighten the clamp nut with a wrench.
  5. To remove the wheel, depress the spindle lock button and loosen the threaded 

clamp nut with a wrench.

NOTE:

 If the wheel spins after the clamp nut is tightened, check the orientation of the 

threaded clamp nut. If a thin wheel is installed with the pilot on the clamp nut against 

the wheel, it will spin because the height of the pilot prevents the clamp nut from 

holding the wheel.

6.35 mm (1/4")

WHEELS

CLAMP NUT

BACKING FLANGE

           

3.18 mm (1/8")

WHEELS

CLAMP NUT

BACKING FLANGE

SURFACE GRINDING WITH GRINDING WHEELS

  1.  Allow the tool to reach full speed before touching the tool to the work surface.
  2.  Apply minimum pressure to the work surface, allowing the tool to operate at high 

speed. Grinding rate is greatest when the tool operates at high speed.

  3.  Maintain a 20

˚

 to 30

˚

 angle between the tool and         

 

work surface.

  4.  Continuously move the tool in a forward and 

back motion to avoid creating gouges in the work 

surface.

  5.  Remove the tool from work surface before turning tool off. Allow the tool to stop 

rotating before laying it down.

EDGE GRINDING WITH GRINDING WHEELS

CAUTION:

 Wheels used for cutting and edge grinding      

 

may break if they bend or twist while the tool is being 

used to do cut-off work or deep grinding. To reduce the 

risk of serious injury, limit the use of these wheels with a 

standard Type 27 guard to shallow cutting and notching 

[less than 13 mm (1/2") in depth]. The open side of the 

guard must be positioned away from the operator. For        

deeper cutting with a Type 1 cut-off wheel, use a closed, 

Type 1 guard. See the chart on page 9 for more 

information. Type 1 guards are available at extra cost 

from your local dealer or authorized service center.
  1.  Allow the tool to reach full speed before touching the 

tool to the work surface.

  2.  Apply minimum pressure to the work surface, allowing the tool to operate at high 

speed. Grinding rate is greatest when the tool operates at high speed.

  3.  Position yourself so that the open-underside of the wheel is facing away from 

you. 

  4.  Once a cut is begun and a notch is established in the workpiece, do not change 

the angle of the cut. Changing the angle will cause the wheel to bend and may 

cause wheel breakage. Edge grinding wheels are not designed to withstand side 

pressures caused by bending.

  5.  Remove the tool from the work surface before turning the tool off. Allow the tool 

to stop rotating before laying it down.

WARNING:

 Do not use edge grinding/cutting wheels for surface grinding 

applications because these wheels are not designed for side pressures encountered 

with surface grinding. Wheel breakage and injury may result.

SURFACE FINISHING WITH SANDING FLAP DISCS

  1.  Allow the tool to reach full speed before touching the tool to the work surface.
  2.  Apply minimum pressure to work surface, allowing the tool to operate at high 

speed. Sanding rate is greatest when the tool operates at high speed.

Summary of Contents for D28000-XE

Page 1: ...D28000 XE Heavy Duty Small Angle Grinder INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving...

Page 4: ...te the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained...

Page 5: ...ated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart e The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled f The arbour size of wheels flanges backing...

Page 6: ... lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory l Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your cl...

Page 7: ...ond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Wire Brushing Operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin b If the use of a guard...

Page 8: ...and cement and other masonry products and arsenic and chromium from chemically treated lumber CCA Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolong...

Page 9: ...nd motor housing become separated by more than 6 4 mm the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 4 Re install screws to attach the gear case to the motor housing Tighten screws to 18 in lbs torque Overtightening could cause screws to strip Mounting and Removing Guard WARNING To reduce the risk of...

Page 10: ...ory must have a 16 mm arbor hole If it does not it may have been designed for a circular saw and should not be used Use only the accessories shown on manual Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs MOUNTING AND REMOVING HUBBED WHEELS WARNING To reduce the risk of serious personal...

Page 11: ...els Type 27 guard 100 mm 4 wire wheel Type 27 guard 75 mm 3 wire cup brush Type 1 guard backing flange abrasive cutting wheel clamp nut Cutting Wheels Type 1 guard backing flange diamond cutting wheel clamp nut threaded clamp nut 100 mm Sanding Flap Discs Type 27 guard backing flange non hubbed sanding flap disc ...

Page 12: ...ls used for cutting and edge grinding may break if they bend or twist while the tool is being used to do cut off work or deep grinding To reduce the risk of serious injury limit the use of these wheels with a standard Type 27 guard to shallow cutting and notching less than 13 mm 1 2 in depth The open side of the guard must be positioned away from the operator For deeper cutting with a Type 1 cut o...

Page 13: ...be used for removing rust scale and paint and for smoothing irregular surfaces 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface to allow the tool to operate at high speed 3 Maintain a 5 to 10 angle between the tool and work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheel...

Page 14: ...k surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed The cutting rate is greatest when the tool operates at high speeds 3 Once a cut is begun and a notch is established n the workpiece do not change the angle of the cut Maintain the angle of the cutting wheel to the work surface This will keep you from bending the wheel which could result in wheel breakage and ...

Page 15: ... with your sales receipt within 30 days for a replacement unit or a full refund Reverse above procedures to finish brush change WARNING Make sure all screws are correctly fitted and tightened before re connecting the tool to power supply Cleaning WARNING Blowing dust and grit out of the motor housing using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containi...

Page 16: ... 654 155 or NZ 0800 339258 for a free replacement D28000 XE ANGLE GRINDER WARNING To reduce the risk of injury user must read instruction manual Always use proper eye and respiratory protection DEWALT Industrial Tool Co Baltimore MD 21286 U S A For Service Information Call 1 800 654155 www DEWALT com au ...

Page 17: ...15 ...

Page 18: ...16 ...

Page 19: ...17 ...

Page 20: ...d APR10 Part No N039392 D28000 XE Copyright 2009 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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