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  3.  Fasten screw to secure the guard on the gear case cover.   

You should be unable to rotate the guard by hand when 

the screw is fastened. NEVER operate the grinder with a 

loose guard.

To remove the guard, loosen the screw until the guard can 

be removed.

WARNING: 

Do not tighten the screw if the rib of the 

guard is not in the groove of the gear case cover or the 

guard won't be fastened and it may break during operation.

MOUNTING CUTTING WHEELS 

WARNING: To reduce the risk of serious 

personal injury, turn off and disconnect tool be fore 

making any adjustments or removing or in stall ing 

ac ces sories. 

Before reconnecting the tool, turn the 

switch on and off to ensure that the tool is off.

WARNING:

 Matching diameter of the backing 

flange and the clamp nut must be used for cutting 

wheels.
  1.  Place the unthreaded backing flange on the 

spindle with the raised section (pilot) facing up. 

The raised section (pilot) on the backing flange 

will be against the wheel when the wheel is 

installed. 

  2.  Place the wheel on the backing flange, centering 

the wheel on the raised section (pilot).

  3.  Install the threaded clamp nut with the raised section (pilot) facing away from the 

wheel.

  4.  Depress the spindle lock button and tighten the clamp nut with the wrench.
To remove the wheel, grasp and turn while depressing the spindle lock button.

USING CUTTING WHEELS 

WARNING:

 Do not use edge grinding/cutting wheels for surface grinding 

applications because these wheels are not designed for side pressures encountered 

with surface grinding. Wheel breakage and injury may result.

  1.  Allow tool to reach full speed before touching tool to work surface.
  2.  Apply minimum pressure to work surface, allowing tool to operate at high speed. 

The cutting rate is greatest when the tool operates at high speeds.

  3.  Once a cut is begun and a notch is established n the workpiece, do not change 

the angle of the cut. Maintain the angle of the cutting wheel to the work surface. 

This will keep you from bending the wheel which could result in wheel breakage 

and injury.

  4.  Remove the tool from work surface before turning tool off. Allow the tool to stop 

rotating before setting it down. 

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn off and unplug 

tool be fore making any adjustments or removing or in stall ing ac ces sories. 

Carbon Brush Replacement 

When brushes become worn, the tool will automatically 

stop, preventing damage to the motor. Brush replacement 

should be performed by D

E

WALT authorized service 

centers or other qualified service personnel. Qualified 

service personnel should follow the procedures below 

when replacing motor brushes.

WARNING: To reduce the risk of serious personal injury, turn off and disconnect 

tool be fore making any adjustments or removing or in stall ing ac ces sories. 

Before 

reconnecting the tool, turn the switch on and off to ensure that the tool is off.

WARNING: 

Only use the DEWALTqualified carbon brush designed for this tool, 

consult your local dealer or authorized service center for correct carbon brush. Use of 

carbon brush not designed for this tool or not qualified by DEWALT may damage the 

tool and may result serious injury!
  1.  Loose the screws on brush doors and take out the brush doors.
  2.  Disconnect the brush terminal from connector by pull the terminal out.
  3.  Pull the torsion springs which to hold the brush holder back your brush arms are 

free now.

  4.  Replace the old carbon brushes by new carbon brush. 

Summary of Contents for D28000-XE

Page 1: ...D28000 XE Heavy Duty Small Angle Grinder INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving...

Page 4: ...te the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained...

Page 5: ...ated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart e The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled f The arbour size of wheels flanges backing...

Page 6: ... lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory l Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your cl...

Page 7: ...ond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Wire Brushing Operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin b If the use of a guard...

Page 8: ...and cement and other masonry products and arsenic and chromium from chemically treated lumber CCA Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolong...

Page 9: ...nd motor housing become separated by more than 6 4 mm the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 4 Re install screws to attach the gear case to the motor housing Tighten screws to 18 in lbs torque Overtightening could cause screws to strip Mounting and Removing Guard WARNING To reduce the risk of...

Page 10: ...ory must have a 16 mm arbor hole If it does not it may have been designed for a circular saw and should not be used Use only the accessories shown on manual Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs MOUNTING AND REMOVING HUBBED WHEELS WARNING To reduce the risk of serious personal...

Page 11: ...els Type 27 guard 100 mm 4 wire wheel Type 27 guard 75 mm 3 wire cup brush Type 1 guard backing flange abrasive cutting wheel clamp nut Cutting Wheels Type 1 guard backing flange diamond cutting wheel clamp nut threaded clamp nut 100 mm Sanding Flap Discs Type 27 guard backing flange non hubbed sanding flap disc ...

Page 12: ...ls used for cutting and edge grinding may break if they bend or twist while the tool is being used to do cut off work or deep grinding To reduce the risk of serious injury limit the use of these wheels with a standard Type 27 guard to shallow cutting and notching less than 13 mm 1 2 in depth The open side of the guard must be positioned away from the operator For deeper cutting with a Type 1 cut o...

Page 13: ...be used for removing rust scale and paint and for smoothing irregular surfaces 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface to allow the tool to operate at high speed 3 Maintain a 5 to 10 angle between the tool and work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheel...

Page 14: ...k surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed The cutting rate is greatest when the tool operates at high speeds 3 Once a cut is begun and a notch is established n the workpiece do not change the angle of the cut Maintain the angle of the cutting wheel to the work surface This will keep you from bending the wheel which could result in wheel breakage and ...

Page 15: ... with your sales receipt within 30 days for a replacement unit or a full refund Reverse above procedures to finish brush change WARNING Make sure all screws are correctly fitted and tightened before re connecting the tool to power supply Cleaning WARNING Blowing dust and grit out of the motor housing using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containi...

Page 16: ... 654 155 or NZ 0800 339258 for a free replacement D28000 XE ANGLE GRINDER WARNING To reduce the risk of injury user must read instruction manual Always use proper eye and respiratory protection DEWALT Industrial Tool Co Baltimore MD 21286 U S A For Service Information Call 1 800 654155 www DEWALT com au ...

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Page 20: ...d APR10 Part No N039392 D28000 XE Copyright 2009 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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