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Deltatherm LT 5 Series, Assembly Instructions Manual

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    Hirmer GmbH * 53804 Much * Gewerbegebiet Bövingen 122  

* Telefon 02245/6107-0     FAX: 02245/6107-10   

*  e-mail : [email protected]   

*  http://www.deltatherm.de 

 
 

Assembly instructions 

 

Montageanleitung

 

 

 
 
 
 
 

Machinetype / Maschinentype 

 

: 

LT 5

 

Machine No

. / 

Maschinennummer

 

: 

2-*****

 

 
 
 

Date of build / Baujahr

 

 

 

: 

**/20**

 

 

Summary of Contents for LT 5 Series

Page 1: ...ebiet B vingen 122 Telefon 02245 6107 0 FAX 02245 6107 10 e mail info deltatherm de http www deltatherm de Assembly instructions Montageanleitung Machinetype Maschinentype LT 5 Machine No Maschinennum...

Page 2: ...cording to the manufacturer information with duty of storage about all adopted measures in the operating manual2 for 5 years From 2007 07 04 Apply for systems with more than 3kg refrigerant agent3 Lea...

Page 3: ...main 5 5 Transport 6 6 Function description 7 8 7 Setup 9 8 Cooling circuit connection 10 11 9 Electrical connection 12 10 Commissioning 13 11 Care and maintenance 14 12 Repair 14 13 Faults and causes...

Page 4: ...er l min set transport pressure bar Nominal pow er kW Nominal current max A Implementation Implementation Temperature display Sw itching pow er AC A Container Material Contents Liter Dimensions Width...

Page 5: ...endix II A we declare that the designated machine complies with the basic safety and health regulations of the EG directive 2004 42 EG from appendix I articles 1 1 2 1 1 3 1 1 5 1 3 2 1 5 1 in its des...

Page 6: ...he working area is to be locked off in accordance with the task and should correspond to the local directives on work protection Use personal safety equipment such as safety shoes rubber gloves protec...

Page 7: ...tances may be used In case of cooling fluid temperatures below 8 C the cooling fluid should be combined with adequate antifreeze in sufficient concentrations in accordance with manufacturer informatio...

Page 8: ...are provided in section 1 The respectively applicable safety regulations are to be followed when transporting in different countries or by boat or airplane The safety data sheet for the used cooling...

Page 9: ...lid is to be removed before filling Filling is done via the filling nozzle on the casing lid If the water level reaches the upper mark on the water level display filling of the device is complete Avo...

Page 10: ...ults Permanent bubbling in the inspection glass during operation indicates a lack of cooling fluid High pressure control The high pressure control acts as a safety organ in the cold circuit and switch...

Page 11: ...e due to the available room dimensions the generated heat should be evacuated using adequate additional installations for examples windows or ventilators and cooler air should be transported into the...

Page 12: ...maximum filling level see upper marking on the filling level display The air contained in the system can thereby escape in an optimal fashion b During first filling the pump and pump head are to be de...

Page 13: ...gventil Magnetventil Absperrventil F llanschlu Absperrschieber f r Druck un Durchflu mengen Einstellung 8 9 Entl fter 4 5 6 7 3 Absperrventil Verbraucher F llanschlu Absperrschieber f r Druck un Durch...

Page 14: ...g plug If the device is connected to a three phase mains the rotating field and the rotation direction of the pump and ventilator motors should be checked If necessary the rotation direction should be...

Page 15: ...free queries to the Harting connector See circuit diagram In case of deviations of the set value a warning signal is output to the display of the controller Information on hydraulic device adaptation...

Page 16: ...and repair work should be performed with the device disconnected from all power sources Work on the electrical installation may only be performed by expert electricians The applicable VDE directives...

Page 17: ...h on Fault Temperature regulator temperature excess Fault Pump does not switch on Fault Motor protection switch Compressor Fault High pressure switch Fault low pressure switch Filling level fault Chec...

Page 18: ...N Fluid temperature 20 120 Environment temperature max 55 C Maximum admissible pump pressure 10 bar Constant operation Yes Pump housing Valve yoke Gray iron EN JL1030 AISI 30 B Impeller Stainless stee...

Page 19: ...rature 20 120 Environment temperature max 55 C Maximum admissible pump pressure 10 bar Constant operation Yes Pump housing Valve yoke Gray iron EN JL1030 AISI 30 B Impeller Stainless steel DIN W Nr 1...

Page 20: ...or heating cooling plant the consistency of the water used schould not deviate too significantly from the following list of hydrological data Hydrological Data max unit PH value 7 5 8 5 Carbonate har...

Page 21: ...s etc and parts may only be disposed of and filled in installed by expert and certified companies Personal protection equipment In case of larger cooling fluid leaks enter the machine room with a gas...

Page 22: ...g water heat exchanger contains R407C cooling fluid R134a for tropical design Before maintenance work on the cold circuit of the unit it should be drained and the cooling fluid disposed of adequately...

Page 23: ...The evaporation quantity may reach up to 30 per week When refilling make sure that the water 70 glycol 30 ratio does not get exceeded as this can lead to damage to the pump and a weakened performance...

Page 24: ...eset by simultaneous pressing of the UP and DOWN key DOWN Switches to the next menu point or input field Decreases the numerical input value Deletes alarm indicator Display Operation keys Operation Th...

Page 25: ...0 C 01 ALARME A1 F A1 H A1 L 05 DISPLAY NO EVENTS ACITV D SP 0 0 C A1 OFFSET 0 0 C DIFF 0 0 C A2 F MS FS A2 OFFSET 0 0 C COOL 100 02 SETP 03 RTC USER T LOW DIFF 3 0 C T HIGH MIN 15 0 C T LOW MIN 0 0 C...

Page 26: ...t point Subject to the zone sensor it is switched over from difference to fixed value regulation when a temperature value is undercut or exceeded The active set point is shown in the display TEMP 17 5...

Page 27: ...defective or not connected limit temperature undercut or exceeded FS Flow monitor has switched off Recirculated quantity in circuit too low air in system MS Motor overload switch of the pump has trip...

Page 28: ...minute day month year 02 SETP DIFF SP 2 5 C DIFF SP Entry of the desired difference set point After pressing the OK key the set point can be changed When the entry field is blinking the value can be...

Page 29: ...es Factory s setting ON 03 DEFAULT COLOR BLUE RED 04 ALARM COLOR RED BLUE 05 PASSWORD By pressing the OK key the selection level can be reached In this menu item the desired parameter level can be ope...

Page 30: ...and D proportions of the PID regulator When the setting is 0 the values are invalid Setting parameter for the differential proportion see integral proportion Minimum temperature deviation of differen...

Page 31: ...ing temperature values Maximum limit temperature at low temperatures If the flow temperature is warmer than the set value the alarm output D06 is activated and the symbol H appears in the display T LO...

Page 32: ...T LOW MAX 15 C Category temperature max T HIGH MAX 45 C Different set point DIFF SP 2 5 K Deviation temperature min T HIGH DIFF 3 0 C Deviation temperature max T LOW DIFF 3 0 C Change over temperature...

Page 33: ...W MAX 20 C Category temperature max T HIGH MAX 45 C Different set point DIFF SP 2 5 K Deviation temperature min T HIGH DIFF 3 0 C Deviation temperature max T LOW DIFF 3 0 C Change over temperature UT...

Page 34: ...el Name Pin Number Type AI1 Flow 0 NTC 10 kOhms AI2 Zone 0 NTC 10 kOhms DI1 Start_Stop 0 Binary DI2 Motor protection 0 Binary DI3 Flow 0 Binary DO1 Pump 0 Binary DO6 Alarm 0 Binary AO1 Valve 0 Linear0...

Page 35: ...ll compressor ZR 28K3E TFD 522 with tab connection _____________________________________________________________________________________________________________________________________________________...

Page 36: ..._________________________________________________________ 041 0035 copper tube 12 x 1 __________________________________________________________________________________________________________________...

Page 37: ...________________________________________________________________________________________________________ 041 0364 angle red brass i o 90 3 4 3092 ______________________________________________________...

Page 38: ..._________________________________________________ 041 0434 double nipples red brass 1 __________________________________________________________________________________________________________________...

Page 39: ...lass XT tube 10 7 mm D 170mm long colourless seamless polished _________________________________________________________________________________________________________________________________________...

Page 40: ...____________________________________________________________________________________________________________________________________________ 030 4674 serial terminal PDK 2 5 4 ________________________...

Page 41: ...___________________________________________________________________ 030 5773 Multicard ESG 7 20 SIRIUS WS ______________________________________________________________________________________________...

Page 42: ...A Polyamid RAL 7035 _______________________________________________________________________________________________________________________________________________________ 030 1235 locknut 20x1 5PA Po...

Page 43: ...ngstecker 1 2 3 4 5 6 K1 3 M Kompressor compressor U V W PE M1 3 M Ventilator fan U V W PE M2 3 M Pumpe pump U V W PE M3 L1 L2 0 24 T1 400V 24V 50 VA 4 kW 50 60Hz 400V AC 4 KW Z1 4 kW 50 60Hz 400V AC...

Page 44: ...om 24VACD DO1 DO2 DO3 DO4 DO5 DO6 N1 1 X4 2 X4 3 X4 4 X4 5 X4 1 X3 3 X3 4 X3 2 X3 MM 01 03 9 X2 10 X2 11 X2 11 14 K3 F hler R3 nur bei Referenzgef hrter Regelung B1 Hochdruckschalter high pressure B2...

Page 45: ...E X2 X2 7 8 1 2 PE B3 HD Schalter HP press switch ND Schalter LP press switch tank level switch B4 B2 B1 X2 X2 X2 B1 3 Weg Ventil 3 way valve 9 10 11 X3 X3 2 1 X3 X3 1 2 3 4 5 X4 X4 X4 X4 X4 Temperatu...

Page 46: ...me u Klimatechnik Gewerbegebiet B vingen 122 D 53804 Much Germany Tel 49 2245 6107 0 Fax 49 2245 6107 10 Internet www deltatherm de e mail info deltatherm de nderungen vorbehalten Nachdruck nur unter...

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