Delta DVP02TK-S Manual Download Page 16

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Chapter 1 Introduction

1 - 11



Sensor input wiring

電流輸出

A G

ADC

A G

I NA

隔離線

CH1

L+

L-

I-

S L D

2- Wir e

I+

S L D

3- Wi re

L+

L-

I-

I+

P t100/ JPt100
/Pt1000

隔離線

CH2

Ni 100/Ni1 00 0/ Ni1 20
LG-Ni1000/Cu 50 /Cu 10 0
Pt100/J Pt 10 0/ Pt1000

Shielded
Cable*1

Current Output



Voltage/Current input wiring

電流輸出

A D C

I N A

隔離線

C H1

C H 2

0 mV ~ +50 mV,
0 V~ +5V,
0 V~ +10V

L+

L-

I-

S L D

I+

0m A ~+ 20m A ,
4m A~ +20m A

L+

L-

I-

S LD

I+

- 100m V ~+ 100 mV,

Shielded
Cable*1

Current Output

Summary of Contents for DVP02TK-S

Page 1: ...Paulo SP Brazil TEL 55 12 3932 2300 FAX 55 12 3932 237 Mexico Delta Electronics International Mexico S A de C V Gustavo Baz No 309 Edificio E PB 103 Colonia La Loma CP 54060 Tlalnepantla Estado de México TEL 52 55 3603 9200 EMEA EMEA Headquarters Delta Electronics Netherlands B V Sales Sales IA EMEA deltaww com Marketing Marketing IA EMEA deltaww com Technical Support iatechnicalsupport deltaww co...

Page 2: ...description of DVP02TK S dimension 2 Update information concerning CR 8 CR 9 CR 10 CR 11 42 in chapter 2 1 3 3 Update information concerning CR 11 CR 23 CR 24 in chapter 2 1 4 4 Update information concerning CR 13 CR 27 CR 35 in chapter 2 1 5 and add information of CR 26 CR 36 CR 37 5 Update information concerning CR 13 CR 26 and add information of CR 27 CR 29 in chapter 2 1 6 6 Add chapter 2 1 11...

Page 3: ......

Page 4: ...ter 2 1 Control Registers 2 3 2 1 1 MODBUS Address List for DVP02TK S Series 2 3 2 1 2 MODBUS Hex Address List for DVP02TK S Series 2 3 2 1 3 List of the Control Registers 2 4 2 1 4 Basic Setup Page 2 6 2 1 5 PID Setup Page 2 10 2 1 6 Program Control Setup Page 2 12 2 1 7 Pattern0 1 Setup Page 2 13 2 1 8 Pattern2 3 Setup Page 2 14 2 1 9 Pattern4 5 Setup Page 2 15 2 1 10 Pattern6 7 Setup Page 2 16 ...

Page 5: ...Feature Description 2 29 2 9 2 Setup Instructions 2 29 2 9 3 Additional Instruction 2 30 2 10 RS 485 Communication Setup for DVP02TK S 2 30 2 10 1 MODBUS Communication Protocol 2 30 2 10 2 Restore to Factory Settings 2 30 2 10 3 RS 485 Communication Setup 2 30 2 11 TK Wizard Connection Setup 2 33 2 11 1 Restore to Factory Settings for DVP02TK S 2 33 2 11 2 COMMGR Set Up 2 33 2 11 3 Settings in TKS...

Page 6: ...ts 1 1 Specification 1 3 1 2 Dimensions mm 1 7 1 2 1 DVP02TU S 1 7 1 2 2 DVP02TK S 1 8 1 3 Installation 1 9 1 4 Terminal arrangement 1 9 1 5 Wiring Diagram 1 10 1 6 LED Indicator Description 1 13 1 7 RS 485 Communication for DVP02TK S Series 1 13 ...

Page 7: ...e les risques d accumulation de gaz dangereux ou explosifs durant la recharge à l intérieur The analog input circuits shall not be connected to MAINS CIRCUIT for measuring or sensing and limited to SELV circuit only The supply voltage and transistor analog outputs are SELV circuit and limited energy This is an OPEN TYPE module and therefore should be installed in an enclosure free of airborne dust...

Page 8: ...ill not occupy any digital I O points I O points 2 points of universals analog inputs CH1 CH2 2 analog outputs OUT1 OUT2 or 4 digital outputs OUT1 OUT4 General Analog Input Input CH1 CH2 Thermal resistance Pt100 JPt100 Pt1000 Ni100 Ni120 Ni1000 Cu50 Cu100 LG Ni1000 Thermocouple J K R S T E N B U L TXK L C PL II Voltage input 0 50mV 100 100mV 0 5V 0 10V Current input 0mA 20mA 4 20 mA Hardware Resol...

Page 9: ... rated input Thermocouple Thermistor Overall accuracy normal temperature 0 4 Overall accuracy full temperature range 0 8 Hardware resolution 24 bits Input impedance 2MΩ Analog sampling time by channel Analog input type AI Thermocouple Thermistor Quick AI 0 10V 2 Quick AI 4 20Ma Setting time ms 80 80 160 3 3 Conversion time ms 50 50 100 2 2 Response time ms 130 130 260 5 5 Response time setting tim...

Page 10: ...le load impedance 1kΩ 2MΩ at 0V 10V Analog Digital Current Output Maximum rated output 0mA 20mA 4mA 20mA Overall accuracy normal temperature 0 5 Overall accuracy full temperature range average number of 100 times 1 Hardware resolution 12 bits Allowable load impedance 550Ω Analog setup time by channel Analog output type Voltage Current Setting time µs 100 250 Conversion time µs 500 500 Response tim...

Page 11: ...1 Complied with UL61010 2 201 IEC61131 2 AC or DC resistance 2 Complied with UL61010 2 201 IEC61131 2 AC DC general use or AC pilot duty Rated making capacity 7 5A rated breaking capacity 0 75A 2 5A thermal continuous at 240VAC DC pilot duty rated making capacity 0 22A rated breaking capacity 0 22A 1A thermal continuous at 30VDC 3 Complied with IEC UL61010 2 201 DC general use 4 Life curves Discon...

Page 12: ...2 1DVP02TU S 8 DVP 02TU 1 2 3 4 6 5 7 3 40 60 0 0 90 00 25 2 0 60 0 0 3 00 3 00 3 00 Description 1 Run Error indicator 2 Model name 3 Removable terminal block 4 I O terminal layout 5 I O module clip 6 I O module connection port 7 Label 8 DIN rail clip ...

Page 13: ... 40 60 0 0 90 00 25 2 0 60 0 0 3 00 3 00 3 00 5 9 10 11 Description 1 Run Error indicator 2 Model name 3 Removable terminal block 4 I O terminal layout 5 Run Stop switch 6 I O module extension port 7 Label 8 DIN rail clip 9 I O module clip 10 Power connection port 11 RS 485 communication port ...

Page 14: ... below Up to DVP02TU S can be connected DVP02TU S DVP02TK S 1 4 Terminal arrangement DVP02TKR S DVP02TKN S DVP02TUR S DVP02TUN S DVP02TKL S DVP02TUL S CH1 CH2 L I O UT 1 L I L I L I S LD O UT 2 C 0 O UT 3 O UT 4 C 1 L I VO L I L I L I S LD IO AG VO IO AG CH1 CH2 OUT1 OUT2 Warning DO NOT connect wires to the terminals with No Connection marked by a dot symbol ...

Page 15: ... be tightened to 1 95 kg cm 1 7 in lbs 2 DO NOT place the I O signal wires and power supply wire in the same wiring duct 3 Warning use conductors with insulation rated for at least 75 c Avertissement employer des conducteurs pour au moins 75 c 4 For use with copper conductors only excluding thermocouplers destiné à être utilisé avec des conducteurs en cuivre seulement sauf thermocouples How to ins...

Page 16: ... I Pt100 JPt100 Pt1000 隔離線 1 CH2 Ni100 Ni1000 Ni120 LG Ni1000 Cu50 Cu100 Pt100 JPt100 Pt1000 Shielded Cable 1 Shielded Cable 1 Current Output Voltage Current input wiring 電流輸出 AG ADC AG I NA 隔離線 1 CH1 CH2 0 mV 50 mV 0 V 5V 0 V 10V L L I SL D I 0mA 20mA 4mA 20mA L L I SLD I 100mV 100 mV Shielded Cable 1 Current Output ...

Page 17: ... INA L L I SLD I Thermocouple Current Output DVP02TKN S DVP02TUN S Output point wiring 24VD C D 1N4001 D iode or equivalent com ponent D OUT1 C0 OUT 2 D OU T3 C1 OUT 4 24VDC D 1N4001 D iode or equivalent com ponent DVP02TKR S DVP02TUR S Output point wiring OUT3 C1 OUT4 240VAC OUT3 C1 OUT4 24VDC ...

Page 18: ... Shielded cable 1 Shielded cable 1 1 6 LED Indicator Description LED Indicator LED Color Description POWER Green Power status A D Green Operating status ERROR Red Error display OUT1 OUT4 Red Output status 1 7 RS 485 Communication for DVP02TK S Series Data Transmission Speed 9 600 19 200 38 400 57 600 115 200bps Communication Format Stop bit 1 2 Parity bit None Odd Even Data bit 7 8 Communication P...

Page 19: ...DVP02TK S DVP02TU S Temperature Control Module Manual 1 14 _1 MEMO ...

Page 20: ... 1 8 Pattern2 3 Setup Page 2 14 2 1 9 Pattern4 5 Setup Page 2 15 2 1 10 Pattern6 7 Setup Page 2 16 2 1 11 Automatic PID Calculation Setup Page 2 18 2 2 Examples of Setting a Control Register 2 19 2 3 Analog Input Description 2 20 2 4 Outputs 2 21 2 4 1 The output value varies with the PV value 2 21 2 4 2 Alarm Outputs 2 21 2 5 ON OFF Control Mode 2 23 2 6 PID Control Mode 2 24 2 7 Programmable SV ...

Page 21: ...r DVP02TK S 2 30 2 10 1 MODBUS Communication Protocol 2 30 2 10 2 Restore to Factory Settings 2 30 2 10 3 RS 485 Communication Setup 2 30 2 11 TK Wizard Connection Setup 2 33 2 11 1 Restore to Factory Settings for DVP02TK S 2 33 2 11 2 COMMGR Set Up 2 33 2 11 3 Settings in TKSoft 2 33 2 11 4 TKSoft Scan the Connected Devices 2 34 ...

Page 22: ... Address Hex Attribute Name Description Default 0F00 R X Number of connected extension modules Detecting number of the extension modules connected to the right side of the TK series 0F01 R X Code of the 1st module Code of the 1st module on the right side of TK series 0F02 R X Code of the 2nd module Code of the 2nd module on the right side of TK series 0F03 R X Code of the 3rd module Code of the 3r...

Page 23: ...ammable K0 7 007 R W X CH2 setups to run stop an operation 8 008 R W X CH1 Auto tuning K0 Auto control mode K1 Auto adjust mode after adjusting it will switch to the auto control mode and input the most suitable parameters e g Kc_Kp Ti_Ki Td_Kd and Tf K2 Auto adjust mode enhanced recommended when the change in temperature reaches 2 degrees Another channel would be turned off automatically while ad...

Page 24: ...ion setup page for CH1 0EB R W O Page10 Basic setup page for CH2 10B R W O Page11 PID setup page for CH2 12B R W O Page12 Program control setup page for CH2 14B R W O Page13 Pattern 0 1 setup page for CH2 16B R W O Page14 Pattern 2 3 setup page for CH2 18B R W O Page15 Pattern 4 5 setup page for CH2 1AB R W O Page16 Pattern 6 7 setup page for CH2 2B1 R W O Page17 Automatic PID calculation setup pa...

Page 25: ...ble to write data by TO instruction CR 43 Error code descriptions Error Code 1 0 Bit0 Power Supply abnormal Abnormal Normal Bit1 Hardware abnormal Abnormal Normal Bit2 CH1 conversion error Abnormal Normal Bit3 CH2 conversion error Abnormal Normal Bit4 CH1 circuit control abnormal Abnormal Normal Bit5 CH2 circuit control abnormal Abnormal Normal Bit6 Manually Auto Output Manually Output Auto Output...

Page 26: ...lter ranges from K10 to K10000 When the value inputted is in the range of 10 of the last inputted value the system will run the filtering measurement Hence when the noise interference is bigger the filter range should set to bigger too K10 15 00F 0EF R W O Filtering factor Ranging K0 K50 Operational formula value last value n this measurement n 1 When the set value is less the PV will be closer to...

Page 27: ...t Note not available for DVP02TUL S DVP02TKL S K0 K1 23 017 0F7 R W O Output 1 heating cooling control cycle setup DVP02TUN S DVP02TKN S K1 K990 at 0 1 per second default K10 DVP02TUR S DVP02TKR S K30 K990 at 0 1 per second default default K200 Note not available for DVP02TUL S DVP02TKL S K10 K200 24 018 0F8 R W O Output 2 heating cooling control cycle setup 25 019 0F9 R W O Alarm 1 output K0 K12 ...

Page 28: ...em use 35 023 103 R W O Heating hysteresis setup ON OFF For DVP02TUN S DVP02TUR S DVP02TKN S DVP02TKR S K10 36 024 104 R W O Cooling hysteresis setup K10 37 025 105 R W O Analog output mode For DVP02TUL S DVP02TKL S K0 0 10V K1 0 20mA K2 4 20mA K0 38 026 106 R W O Out of the LED setting range K0 LED blinking K1 LED not blinking K0 39 027 107 R W O Dead band setup for dual outputs Setting range K 3...

Page 29: ...W O PID_EQ PID formula types K0 Independent Formula K1 Dependent Formula K1 19 033 113 R W O PID_DE The calculation of the PID derivative error K1 Using the variations in the PV to calculate the control value of the derivative Derivative of the PV K0 Using the variations in the error E to calculate the control value of the derivative Derivative of the error K0 20 034 114 R W O ERR_DBW Error dead b...

Page 30: ... K65 27 03B 11B R W O Kc_Kp floating point format Lo word Calculated proportional coefficient Kc or Kp If the P coefficient is less than 0 the Kc_Kp will be 0 Independently if Kc_Kp is 0 it will not be controlled by P 1 0 28 03C 11C R W O Kc_Kp floating point format Hi word 29 03D 11D R W O Ti_Ki floating point format Lo word Integral coefficient Ti or Ki If the calculated coefficient I is less th...

Page 31: ... start running K0 K7 K0 13 04D 12D R W O The Cycle index of the Pattern number 0 7 to repeat running K0 K99 indicates the running times of the Pattern has reached 100 K9999 running continuously K0 14 04E 12E R X Read the current running pattern number K0 K8 8 indicates ending K0 15 04F 12F R X Read the current running step number K0 K7 K0 16 050 130 R X Read the step running time left Unit seconds...

Page 32: ...Setup Page TU CR TK CH1 Page3 Address Hex TK CH2 Page13 Address Hex Attribute Name Description Default 11 06B 14B R W O Pattern0 0 Target temperature Range K 32768 K32767 K0 12 06C 14C R W O Pattern0 1 Target temperature 13 06D 14D R W O Pattern0 2 Target temperature 14 06E 14E R W O Pattern0 3 Target temperature 15 06F 14F R W O Pattern0 4 Target temperature 16 070 150 R W O Pattern0 5 Target tem...

Page 33: ...8 168 R W O Pattern1 5 Running time 41 089 169 R W O Pattern1 6 Running time 42 08A 16A R W O Pattern1 7 Running time 2 1 8 Pattern2 3 Setup Page TU CR TK CH1 Page4 Address Hex TK CH2 Page14 Address Hex Attribute Name Description Default 11 08B 16B R W O Pattern2 0 Target temperature Range K 32768 K32767 K0 12 08C 16C R W O Pattern2 1 Target temperature 13 08D 16D R W O Pattern2 2 Target temperatu...

Page 34: ...tern3 5 Running time 41 0A9 189 R W O Pattern3 6 Running time 42 0AA 18A R W O Pattern3 7 Running time 2 1 9 Pattern4 5 Setup Page TU CR TK CH1 Page5 Address Hex TK CH2 Page15 Address Hex Attribute Name Description Default 11 0AB 18B R W O Pattern4 0 Target temperature Range K 32768 K32767 K0 12 0AC 18C R W O Pattern4 1 Target temperature 13 0AD 18D R W O Pattern4 2 Target temperature 14 0AE 18E R...

Page 35: ...rn5 1 Running time 37 0C5 1A5 R W O Pattern5 2 Running time 38 0C6 1A6 R W O Pattern5 3 Running time 39 0C7 1A7 R W O Pattern5 4 Running time 40 0C8 1A8 R W O Pattern5 5 Running time 41 0C9 1A9 R W O Pattern5 6 Running time 42 0CA 1AA R W O Pattern5 7 Running time 2 1 10 Pattern6 7 Setup Page TU CR TK CH1 Page6 Address Hex TK CH2 Page16 Address Hex Attribute Name Description Default 11 0CB 1AB R W...

Page 36: ...DD 1BD R W O Pattern7 2 Target temperature 30 0DE 1BE R W O Pattern7 3 Target temperature 31 0DF 1BF R W O Pattern7 4 Target temperature 32 0E0 1C0 R W O Pattern7 5 Target temperature 33 0E1 1C1 R W O Pattern7 6 Target temperature 34 0E2 1C2 R W O Pattern7 7 Target temperature 35 0E3 1C3 R W O Pattern7 0 Running time Range K0 K900 Unit minutes K0 36 0E4 1C4 R W O Pattern7 1 Running time 37 0E5 1C5...

Page 37: ...ue K1 and K2 When the adjustment finished the value would change to another set point automatically K0 12 292 2B2 R W O Switch for auto calculation K1 Turn ON K0 Turn OFF After successfully adjusting both point the auto calculation feature would be switch ON K0 13 19 293 299 2B3 2B9 R W O For internal calculation 20 29A 2BA R W O The first set point SV Value of the first set point SV K0 21 26 29B ...

Page 38: ...the register module features switching pages on the screen CR 10 is the register for page control which should be written with the value of the corresponding page before you read write CR 11 CR 42 The programming example is shown as follows 1 Read the sensor type of channel1 Page0 CR 11 2 Set the maximum MV value of channel2 Page11 CR 36 ...

Page 39: ...mV 100mV K 32000 K32000 29 4 20mA Quick AI 4 20mA K0 K32000 Platinum 5 Pt100 200 600 C K 2000 K6000 6 JPt100 20 400 C K 200 K4000 7 Pt1000 200 600 C K 2000 K6000 Thermocouple 8 J 100 1200 C K 1000 K12000 9 K 200 1300 C K 2000 K13000 10 R 0 1700 C K0 K17000 11 S 0 1700 C K0 K17000 12 T 200 400 C K 2000 K4000 13 E 0 600 C K0 K6000 14 N 200 1300 C K 2000 K13000 15 B 100 1800 C K1000 K18000 16 L 200 8...

Page 40: ...Temperature Lower limit o f PV Upper limit o f PV 2 4 2 Alarm Outputs The alarm output is only available for DVP02TUN S DVP02TUR S DVP02TKN S and DVP02TKR S series not for DVP02TUL S and DVP02TKL S series Alarm function is to set the input value to trigger the outputs to do corresponding actions There are 12 modes available for setups The alarm output operations are shown below Setting Value Alarm...

Page 41: ...when the PV is at the set value and the temperature is higher than the setting value SV AL H or lower than the setting value SV AL_L ON OFF SV AL L AL H 9 Standby alarm value upper limit This alarm output operates when the PV is at the set value and the temperature is higher than the setting value SV AL H ON OFF SV AL H 10 Standby alarm value lower limit This alarm output operates when the PV is a...

Page 42: ...ensitivity setting value Output is OFF when the input is smaller than the setting value For example set the setting value to 10 degree and the cooling sensitivity adjustment to 5 degree when the temperature reached 10 degree the digital output switches to OFF When the temperature is 15 it will cool down to 10 degree and then the digital output will switch to OFF Cooling Cooling sensitivity adjustm...

Page 43: ...value will be seen as 0 while running the PID operation until the PV goes over the range of ERR_DBW If PID_DE is True the PLC will run the derivative of PV When the cross status is established the Delta PV will be seen as 0 while running the derivative of PID operation As the example shown below the PLC will run the PID operation in the section A and will see the values of E and Delta PV as 0 whil...

Page 44: ...n the formula Auto tuning mode When auto tuning is done the value will become 0 and switch to the auto tuning mode automatically PID Control Block Diagram PID Block Diagram Independent SV PV REVERSE X 1 PID_DIR E DEAD BAND ERR_DBW 0 1 PID P Kc_Kp Kc_Kp 0 0 0 PID I Ti_Ki Ti_Ki 0 0 0 0 0 0 PID D Td_Kd Tf Td_Kd BIAS PID_MAN 0 1 0 1 MOUT MOUT_AUTO MOUT PID_MAN 0 1 MOUT MV MV_LIMIT MV_MAX MV_MIN ...

Page 45: ...crease the values of Ti_Ki and Td_Kd When the value of Kc_Kp is 1 it means that the proportional gain is 100 That is the error is increased by a factor of one When the proportional gain is less than 100 the error is decreased When th proportional gain is greater than 100 the error is increased 2 The parameters which have been tuned automatically are not necessarily suitable for every controlled en...

Page 46: ...uld be increased as well so as to reach the target temperature with a faster convergence speed Decrease I gain Increasing integral time Ti The convergence speed would be slower to minimize overshoot and oscillations D gain Increase D gain Changes in temperature would be eased Decrease D gain Changes in temperature would become rapid Special case To improve the situation that temperature constantly...

Page 47: ... preset as a Soak control to set the temperature control to setting point X degree in advanced and keep the temperature at X degree at a duration time of T 5 Number of loops Extra loops to be carried out for the pattern If set to 1 the pattern will be carried out 2 times 6 Executing step Number of steps executed for each pattern 7 Execution Before execution users need to set up all the parameters ...

Page 48: ...et the first set value SV to adjust CR Page CR Description Setting Value All pages 4 The target value User defined Step 2 Set the current point for auto tuning CR Page CR Description Setting Value Automatic PID Calculation Setup Page Page7 11 The current set point for auto tuning K1 Step 3 Start auto tuning CR Page CR Description Setting Value All pages 8 Auto tuning K1 or K2 6 Setups to run stop ...

Page 49: ... 10 1 MODBUS Communication Protocol For DVP02TK S series MODBUS supports formats such as RTU and ASCII When RTU is selected the data length is 8 and the following function codes are supported Function code 03 read multiple words up to 32 words can be read Function code 06 write a single word Function code 10 write multiple words up to 32 words can be written 2 10 2 Restore to Factory Settings User...

Page 50: ...ress 0x0F09 Example the value 0x0000 X 0 Y 0 indicates the baud rate is 9600 data length is 7 stop bits is 1 and the parity is Even RS 485 Communication Setting Address 0x0F09 written value is 0x00XY X Bit7 Bit4 Baud Rate bps Value Description 0 9600 default 1 19200 2 38400 3 57600 4 115200 5 16 reserved Y Bit3 Data Length 0 7 default 1 8 ...

Page 51: ...ength Stop Bits Parity Y value bit3 bit2 bit1 bit0 Data Bits Stop Bits Parity 0 7 1 8 0 1 bit 1 2 bit 0 Even 1 Odd 2 None 3 reserved 0 0 0 0 0 7 1 even 1 0 0 0 1 7 1 odd 2 0 0 1 0 7 1 none 3 0 0 1 1 7 1 even 4 0 1 0 0 7 2 even 5 0 1 0 1 7 2 odd 6 0 1 1 0 7 2 none 7 0 1 1 1 7 2 even 8 1 0 0 0 8 1 even 9 1 0 0 1 8 1 odd A 1 0 1 0 8 1 none B 1 0 1 1 8 1 even C 1 1 0 0 8 2 even D 1 1 0 1 8 2 odd E 1 1...

Page 52: ...ion settings back to defaults 9600 7 1 E station number 1 2 11 2 COMMGR Set Up Input the communication setting values to create a TK connection in COMMGR After setting the values click the auto detect button to check if the connection is successfully established Click OK to confirm the settings 2 11 3 Settings in TKSoft Click the icon Communication Setting in TKSoft to set up the communication ...

Page 53: ...ation number 2 11 4 TKSoft Scan the Connected Devices Once the setup is complete users can click the Scan button to have the system to detect the connected DVP02TK S series and the extension modules from the right side of DVP02TU S Double click the DVP02TK S DVP02TU S icon to open the setting page ...

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