YDT-35 Operating and Servicing Manual
HL066(EN) ISSUE 1, 05/2015
5
CONTENTS
FOREWORD ..................................................................................................................................................................... 8
1
INTRODUCTION & SPECIFICATION ............................................................................................................. 12
1.1
G
ENERAL
........................................................................................................................................................... 12
1.2
S
PECIFICATION
&
S
ITE
R
EQUIREMENTS
............................................................................................................. 13
1.3
D
EFINITION OF
T
ERMS AND
A
BBREVIATIONS
..................................................................................................... 13
2
MACHINE OVERVIEW ....................................................................................................................................... 15
3
INSTALLATION
..................................................................................................................................................... 17
3.1
I
NSTALLING THE MACHINE
................................................................................................................................. 17
3.2
E
LECTRICAL CONNECTIONS
............................................................................................................................... 18
3.3
A
IR
S
ERVICES CONNECTION
............................................................................................................................... 18
3.4
I
NITIAL SETUP AND POWER
-
UP
........................................................................................................................... 19
3.5
P
OWERING DOWN THE MACHINE
........................................................................................................................ 23
4
OPERATION .......................................................................................................................................................... 25
4.1
B
EFORE
T
ESTING
............................................................................................................................................... 25
4.2
F
ITTING
&
CONNECTING AN INJECTOR FOR TESTING
.......................................................................................... 25
4.2.1
Mounting an injector ................................................................................................................................. 25
4.2.2
High Pressure Supply Pipe ....................................................................................................................... 25
4.2.3
Return Backleak Connection ..................................................................................................................... 26
4.2.4
Injector Driver Cable Connection ............................................................................................................. 26
4.2.5
Piezo Injector Polarity .............................................................................................................................. 28
4.2.6
Injector Cable Reference Table ................................................................................................................. 30
4.3
C
ONTROL
P
ANEL
................................................................................................................................................ 31
4.3.1
Menu/Navigation ....................................................................................................................................... 31
4.4
T
ESTS
................................................................................................................................................................. 34
4.4.1
Electrical Test (Ohm / Inductance / Capacitance) .................................................................................... 35
4.4.2
Injector Spray Function Test (ISF) ........................................................................................................... 37
4.4.3
Backleak (Return) Flow Measurement Test (RFM) – Option ................................................................... 39
4.5
D
ISCONNECTING
&
REMOVING AN INJECTOR
..................................................................................................... 42
4.5.1
Removing the Injector from the Spray Chamber ....................................................................................... 42
5
TROUBLESHOOTING ......................................................................................................................................... 44
5.1
S
OFTWARE
E
RROR
C
ODES
................................................................................................................................. 44
5.2
T
ROUBLESHOOTING
G
UIDE
................................................................................................................................ 45
6
MAINTENANCE ................................................................................................................................................... 47
6.1
R
EGULAR
M
AINTENANCE
.................................................................................................................................. 47
6.1.1
General clean/inspection ........................................................................................................................... 47
6.1.2
Check spray chamber fluid ........................................................................................................................ 48
6.1.3
Check Tank Fluid Level ............................................................................................................................. 48
6.1.4
Air Filter Drain ......................................................................................................................................... 48
6.1.5
Spray Chamber Filter Change .................................................................................................................. 49
6.1.6
Fluid Change ............................................................................................................................................. 50
6.1.7
Fuel Filter Change .................................................................................................................................... 50
6.1.8
Backleak (Return) Filter Change .............................................................................................................. 51
6.1.9
High Pressure Pipe Change ...................................................................................................................... 51
7
SPARES ................................................................................................................................................................... 52
7.1
A
CCESSORIES SUPPLIED WITH THE MACHINE
...................................................................................................... 52
7.2
C
ONSUMABLES
.................................................................................................................................................. 53
7.3
G
ENERAL
S
PARES
.............................................................................................................................................. 53
8
APPENDIX 1 - HEALTH AND SAFETY DATA SHEET ................................................................................. 54
THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016
Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
