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Dell 3010cn - Color Laser Printer, Service Manual

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Chapter 3 Removal and Replacement Procedures (RRPs)

RRP4.11 MULTIPURPOSE ROLLER ASSEMBLY (PL 4.1.24)

[Replacement]

When carrying out the work shown below, PAPER GUIDE (PL 4.1.25) must be attached 

in a way that its paper holding section is facing down.

1) After inserting the left side of the shaft section of MULTIPURPOSE ROLLER ASSEMBLY 

(PL 4.1.24) into the bearing section on the left side of KIT-MULTIPURPOSE FEEDER 
ASSEMBLY (PL 4.1.1), shift MULTIPURPOSE ROLLER ASSEMBLY to the right and attach 
MULTIPURPOSE ROLLER ASSEMBLY.

2) Match the notch of left and right BEARING MSI (PL 4.1.2) on MULTIPURPOSE ROLLER 

ASSEMBLY to the positioning pin of SHAFT ASSY MSI, then fix MULTIPURPOSE ROLLER 
ASSEMBLY by inserting BEARING MSI into left and right bearing of MULTIPURPOSE 
FEEDER ASSEMBLY.

3) Match the notch of left and right CAM PICK UP MSI (PL 4.1.3) on MULTIPURPOSE 

ROLLER ASSEMBLY to the positioning pin of SHAFT ASSY MSI, then shift left and right 
CAM PICK UP MSI outward.

Make sure to match the notch of CAM PICK UP MSI to the positioning pin of 

MULTIPURPOSE ROLLER ASSEMBLY without fail.

4) Fix left and right CAM PICK UP MSI to SHAFT ASSY MSI using E rings.

When carrying out the work shown below, turn MULTIPURPOSE ROLLER ASSEMBLY 

to release CAM PICK UP MSI and raise PLATE BOTTOM ASSY MSI. This help carry out 

the work more easily.

When carrying out the work shown below, pay attention to the orientation of SPRING-N/F 

MSI to be attached.

Attach the oblong side at the attaching section of SPRING-N/F MSI to BEARING MSI.

Attach half circle side at the attaching section of SPRING-N/F MSI to PLATE BOTTOM 

ASSY MSI.

5) Attach the oval fitting part of SPRING-N/F MSI to BEARING MSI.
6) Attach the semicirle fitting part of SPRING-N/F MSI to PLATE BOTTOM ASSY MSI.
7) Attach SPRING-N/F MSI (PL 4.1.17) to the left and right sides of BEARING MSI.
8) Attach SOLENOID PICK UP. (RRP 4.8)
9) Attach MULTIPURPOSE FEEDER ASSEMBLY. (RRP 4.1)
10) Attach VERTICAL TRANSPORT ASSEMBLY. (RRP 5.3)
11) Attach LOWER FRONT COVER and COVER FRONT-U. (RRP 1.8)
12) Attach MULTIPURPOSE FEEDER COVER. (RRP 1.7)
13) Attach LEFT COVER. (RRP 1.10)
14) Attach COVER ASSY RH. (RRP 1.12)

Summary of Contents for 3010cn - Color Laser Printer

Page 1: ...Dell 3010cn Service Manual 14 Jan 2010 ...

Page 2: ...ten permission of Dell Inc is strictly forbidden Trademarks used in this text Dell and the DELL logo are trademarks of Dell Inc Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and names of their products Dell Inc disclaims any proprietary interest in trademarks and trade names other than its own ...

Page 3: ... for accidental or incidental damages resulting from technical in this manual or the use of this manual or editorial errors or omissions in this manual the issue of this manual the execution of descriptions in any form without written permission from Dell Inc This document is protected by copyright Do not photocopy or duplicate any part of this document ...

Page 4: ...or procedures steps rules and others Reference Incidental information to descriptions 3 Related documents Instruction manuals standard manuals Describe operation and handling of this laser printer Performance specifications Describe in detail various specifications of this laser printer In the event of discrepancy between this manual and the performance specifications the performance specification...

Page 5: ...ep the power supply off during maintenance operation to prevent electric shock burns and other damages Keep the power plug disconnected during the maintenance operation If the power supply should be kept connected for measurement of voltage or other similar reasons sufficient care should be given to prevent electric shock by following the procedures of this manual While the printer is ON never tou...

Page 6: ...ing units while the printer is running 4 3 High temperature units When servicing high temperature units securing unit etc be sure to turn them OFF to prevent burns injuries and other troubles remove the power plug and start service processes after they have cooled down enough Immediately after completion of operation they are still hot Start services after more than 40 minutes ...

Page 7: ... of having an injurious action on the human body not to extend the danger over the workers as well as other people around the printer Laser beams have features as follows Frequencies are smaller in width than other beams sun and electric bulbs and phases are uniform so that high monochromatic and convergence performance can be obtained and thin beams of light can reach places at a long distance Du...

Page 8: ...ls and caution labels are attached to this laser printer to prevent accidents Check those labels for their peeling or stain when servicing the printer 4 5 1 Caution label for high temperature units Leg_Sec001_004FA Leg_Sec001_005FA Leg_Sec001_006LA ...

Page 9: ...Intro 7 4 5 2 Caution label regarding IBT ASSY and toner cartridge 4 5 3 Caution label regarding MSI and paper tray Leg_Sec001_007LA Leg_Sec001_008LA Leg_Sec001_009FA ...

Page 10: ...Intro 8 4 5 4 Caution label for ROS Leg_Sec001_010LA ...

Page 11: ...rizontally with two or more persons Peel all tapes off the printer Remove protection parts 2 pieces from the paper tray Leg_Sec001_011FA Leg_Sec001_012FA Check the printer visually for evidence of any damage Extreme care must be taken to avoid personal injuries ...

Page 12: ...e protective cover and pull it forward to remove the cover from each car tridge slot You need to remove the protective cover only the first time that you install the toner Dispose of the protective cover after you remove it The protective cover is attached to each toner cartridge mount 3 Make sure the color of the toner cartridge matches the slot on the toner cartridge carrier The order is K Y M C...

Page 13: ... the toner cartridges align the arrows on the cartridge with the corresponding arrows on the printer Guide the cartridge in until it snaps into place and then push down the handhold to lock the cartridge in place 6 Close the front door Make sure the toner cartridge is installed correctly Otherwise the front door cannot close firmly ...

Page 14: ...rier rotates to the next empty slot When the color of the newly inserted cartridge appears on the display followed by the Insert message insert the next toner cartridge 8 Repeat steps 1 through 7 when inserting the remaining cartridges ...

Page 15: ... Remove the protective sheet from the drum cartridge 3 To insert the drum cartridge push up the lever on the right side of the printer With the lever in the upright position hold the drum cartridge by the handle align the arrows on the drum cartridge with the corresponding arrows on the printer and guide the cartridge in until it snaps into place ...

Page 16: ...on the right to lock the drum cartridge in place 5 Close the top cover then the front door After installing the drum cartridge the printer makes an adjustment for about one to two minutes Do not turn off the printer during this time ...

Page 17: ...t tray module and only one additional tray can be added Some instructions may vary depending on the tray module configuration in your printer Some tray module configurations differ from those described in this manual 1 Unpack the tray and remove all packing material and tape 2 Place the tray module in the location that you would like the printer to be located You will place the printer on the tray...

Page 18: ...l side and the other facing the back Never try to lift the printer while facing its right and left side 6 Attach the trays together by installing the optional tray you just removed on top and insert ing the two screws provided Tighten the screws with a coin until they are secure 7 Place the printer on top of the tray module s ...

Page 19: ...chanism as shown in the graphic 9 Replace all trays and load the paper 10 Turn on the printer The printer will automatically detect the attached tray s but will not detect the paper type 11 Print a Printer Settings page to verify the optional 250 sheet tray module or 500 sheet tray module is installed correctly ...

Page 20: ...B memory card on the printer If you already have an existing memory card installed on the printer you do not have to use the 64 MB memory card provided with your duplex module 1 Make sure that the printer is turned off 2 Remove the control board cover on the left side of the printer by pulling the notch 3 Hold the memory card so the notch is aligned with the projection on the slot 4 Push the memor...

Page 21: ...Intro 19 5 Reattach the control board cover to the printer ...

Page 22: ...Click Install The Found New Hardware Wizard appears 6 Click Next The wizard automatically finds and installs the corresponding printer driver 7 When the Complete the Found New Hardware Wizard screen appears click Finish 8 Select either the Typical Installation or Custom Installation checkbox and then click Next If you select Custom Installation you can select the specific software you want to inst...

Page 23: ...ws 2000 Windows NT4 0 or Windows 2003 Server go to step 4 For all other operating systems go to step 5 4 For local installation select Local Installation Install printer on this computer and then click Next For remote installation a Select Remote Installation Install printer on one or more remote computers and then click Next b Enter your Administrator user name password and clients or servers and...

Page 24: ...Dell supplies link right from your Web browser The Dell Printer Configuration Web Tool is not available when the printer is locally attached to a computer or a print server To launch the Dell Printer Configuration Web Tool type the network printer IP address in your Web browser and the printer configuration appears on the screen Refer to your User s Guide for more information You can set up the De...

Page 25: ...tro 7 4 5 4Caution label for ROS Intro 8 Unpacking the Printer Intro 9 Installing the Toner Cartridge Intro 10 Installing the Drum Cartridge Intro 13 Installing the Optional Tray Module Intro 15 Installing a Memory Card Intro 18 Installing Printer Drivers Intro 20 Network Set Up Intro 21 Chapter 1 Troubleshooting 1 1 Chapter 2 Operation of Diagnostics 2 1 Chapter 3 Removal and Replacement Procedur...

Page 26: ... EEPROM Test 2 10 4 1 5 DRAM Test 2 11 4 1 6 MAC PHY Test 2 11 4 1 7 HAYATE Test 2 12 4 1 8 Control Panel Test 2 12 4 1 9 IOT Test 2 12 4 2 Test Print 2 13 4 2 1 Executing Test Print 2 13 4 2 2 Grid IOT 2 13 4 2 3 Grid ESS 2 14 4 2 4 20 Density Chart 2 15 4 2 5 Gradation 2 16 4 2 6 Toner Pallet Check 2 16 4 2 7 Contamination Check 2 17 4 3 Printer Diag 2 18 4 3 1 Digital Input DI Test 2 18 4 3 2 E...

Page 27: ...Chapter 2 Operation of Diag Chapter 2 Operation of Diag CONTENTS ...

Page 28: ...rview 1 1 Position of the Diag in the Whole System Major functions of this diag are as follows ESS diagnosis to locate a chip which causes a problem IOT diagnosis Setting of parameters for registration in paper feeding direction and so on ...

Page 29: ...ose to locate a replaceable unit that causes a problem Sorting problems on the basis of parts that can be replaced by the customer support center This is the base of this mode design and that is why so many features The mode allows the user to execute the ESS diagnosis test prints parameter settings and so on through the control panel Developer CE Customer Engineer Mode This mode is for debugging ...

Page 30: ... its result Selecting a diagnosis item Selecting data at parameter setting Key moves the cursor to the left right Determining a diagnosis item Executing a diagnosis Determining a parameter at parameter setting CANCEL Reseting a diagnosis item Returning to the menu one level higher Terminating each digital output Leg_Sec02_001FA LCD CANCEL ...

Page 31: ... from the menu displays the current setting value of the item Then a numeric value selected by and keys are written into the NVM by key 3 5 Executing Exiting Diag mode The diagnosis can be executed by as follows 1 A test item is displayed key fixed the test item 2 The display prompts the user to start the test Press key and start the test The diagnosis can be stopped by as follows 1 During the dia...

Page 32: ...ete Test Print Grid IOT Grid ESS Cyan20 Magenta20 Yellow20 Black20 CMY20 Gradation Toner Pallet Check Contamination Chk Parameter SlowScanReg Feed FastScanReg MP FastScanReg Tray1 FastScanReg Tray2 FastScanReg Dup Life Waste Toner 2 Life Fuser Unit Life BTR 2 Life Waste Toner 1 Life Y Toner Life M Toner Life C Toner Life K Toner Life Deve Y Life Deve M Life Deve C Life Deve K Life MSI Feed Life Tr...

Page 33: ... Go to the each FIP OK Turn off on the main power DRAM Test Tests OPEN SHORT with the address line of the DRAM Performs write read verify on the entire DRAM Executes this test when the 016 315 016 316 016 318 and 016 332 errors occurred Test result NG Go to the each FIP OK Turn off on the main power MAC PHY Test MAC Media Access Control PHY Physical Layer PHY Internal loopback test Executes this t...

Page 34: ...ble the PC and so on Cyan 20 Outputs cyan 20 paint on the whole area of a paper When the PQ problem occurred this test enables to identify the problem as the cyan toner or another color Compare the sample chart refer to 4 2 4 with the print Check result NG Check the cyan toner related OK Check another color Magenta 20 Outputs magenta 20 paint on the whole area of a paper When the PQ problem occurr...

Page 35: ... test enables to identify the problem as the printing process or the PWBA ESS related Compare the sample chart refer to 4 2 5 with the print Check result NG Check the printing process OK Check the PWBA ESS related Toner Pallet Check Outputs the Y M C K 100 color band When PQ problem occurred in the picture or photo printing this test enables to identify the problem as the toner or another Compare ...

Page 36: ...ray 2 Duplex and MSI The Registration Adjustment regulates the printing position of the image to be printed on the sheet The Fast Scan regulates the ROS as to the printing start position of the image data and the Slow Scan regulates the toner image transfer position in accordance with the feed timing of the sheet Life counter Read only Reads the life counters of the Toner BTR Fuser and printer All...

Page 37: ...p is normal 4 1 3 FontROM Test This test calculates the checksum of the each FontROM and compares it with the valid checksum value stored in the corresponding chip beforehand When the checksum is identical to the stored value this test judges the chip is normal 4 1 4 EEPROM Test When this test reads a predefined address of the EEPROM and does not find the initialization mark it performs read write...

Page 38: ...st PHY Internal loopback test Loop back test shall be conducted with a jumper wire connected on the board or by connecting to an external general purpose connector This test is for the technical staff A wiring example is shown below Normal Error CHECK OK DRAM slot ERROR 0 1 PIN location on the board PIN location on In the case of installing In the case of connecting to View from the solder side CA...

Page 39: ... 4 1 9 IOT Test This test checks communication with the IOT Then it reads the status register of the IOT to check whether commands can be exchanged with the IOT It sends the following command to read the status register and checks whether the appropriate response returns Read ROM Revision No Normal Error CHECK OK HAYATE ERROR Button LED LCD Displays UP on the LCD Displays DOWN on the LCD Displays ...

Page 40: ...ed off 2 The power is turned on while holding down and keys 3 Release the keys when Diagnosing is displayed 4 The Customer Mode and ESS Diagnosis are displayed Entered the Diagnosis 5 Press key to display Test Print and then press the key 6 Press key to select the test item 7 Press key twice Executed the test 4 2 2 Grid IOT This function prints the MCU PWB built in grid pattern It checks the print...

Page 41: ...2 14 Chapter 2 Operation of Diag 4 2 3 Grid ESS This function prints the ESS PWB built in grid pattern Leg_Sec02_004FA ...

Page 42: ... This function prints a 20 density paint pattern for each of cyan magenta yellow black and mixed CMY on the whole area of the sheet Cyan 20 Magenta 20 Yellow 20 Black 20 CMY 20 Leg_Sec02_005FA Leg_Sec02_006FA Leg_Sec02_007FA Leg_Sec02_008FA Leg_Sec02_009FA ...

Page 43: ...tion prints a pattern in which the density of each of cyan magenta yellow or black is varied from 2 to 100 4 2 6 Toner Pallet Check This function prints a 100 density pattern for each of cyan magenta yellow and black on a sheet Leg_Sec02_010FA Leg_Sec02_011FA ...

Page 44: ... 4 Page 5 13 Leg_Sec02_012FA 13 Leg_Sec02_071FA 13 Leg_Sec02_072FA 13 Leg_Sec02_073FA Pitch interval 148mm 38mm 31mm 26mm 51mm 83mm 94mm 53mm 26mm 39mm Dell Component Name Drum Cartridge Drum Cartridge Drum Cartridge Drum Cartridge 2nd Bias Transfer Roll BTR Assembly Fuser Fuser Fuser Developer Housing Developer Housing Color Laser 3000cn Components CRU ...

Page 45: ...el display the Customer diag function menu During the DI test other Customer diag functions can not be performed simultaneouly Therefore the printer does not accept any operation except operations for the DI components and exit operation of the DI test At the start of the DI test number 0 is displayed on the control panel This number is counted up when a DI component is turned on from off therefor...

Page 46: ...u No 08 Sensor 2nd BTR Retract DI 8 09 Sensor IBT Rtract DI 9 0E Interlock 24VDC DI e 15 Fuser Door Switch DI 15 19 2nd BTR Cover Switch DI 19 42 Sensor TR0 DI 42 52 PH Door Switch DI 52 53 Sensor No Papaer MPF DI 53 54 Regi Sensor DI 54 55 OHP Sensor DI 55 56 Fuser Exit Sensor DI 56 57 Fuser In Sensor DI 57 6C Home Sensor DI 6c 6E Sensor Full Toner DI 6e F0 Tray1 Type Internal signal DI f0 F1 Tra...

Page 47: ... 24VDC Fuser DI e Interlock 24VDC Front DI e Fuser Door Switch DI 15 2nd BTR Cover Switch DI 19 TR0 IBT Rotation Sensor DI 42 PH Door Switch DI 52 Sensor No paper MPF DI 53 Regi Sensor DI 54 OHP Transparency Sensor DI 55 Fuser Exit Sensor DI 56 Fuser In Sensor DI 57 DEVE Rotary Home Position Sensor DI 6c Sensor Full Toner DI 6e Tray 1 Paper Path Sensor DI f3 Tray 1 Door Switch DI f2 Tray 1 No pape...

Page 48: ...P transparency or others A transmissive sensor is composed of the light emitting side and the light receiving side that are placed opposed to each other allowing the light to pass from the former to the latter On the basis of whether or not the light path is blocked due to the actuator etc the sensor detects the paper absence presence or the moving part position such as at the home position or els...

Page 49: ... Rotation Sensor DI 42 OHP Transparency Sensor DI 55 Fuser In Sensor DI 57 Sensor 2nd BTR Retract DI 8 Sensor IBT Retract DI 9 Sensor No paper MPF DI 53 Regi Sensor DI 54 Fuser Exit Sensor DI 56 DEVE Rotary Home Position Sensor DI 6c Sensor Full Toner DI 6e Tray 1 No paper Sensor DI f1 Tray 1 Paper Path Sensor DI f3 Tray 2 No paper Sensor DI f9 Tray 2 Paper Path Sensor DI fb ...

Page 50: ...ver has been opened the plunger is pushed up by the spring in the switch allowing the internal contacts to open A micro switch closes the internal contacts via the button which is pushed down under the provided leaf spring which is held down by the actuator of the cover or door that is being closed When the door or cover has been opened the leaf spring returns to its original position and the butt...

Page 51: ...te Select Switch Push Switch Diag Code Micro Switch Diag Code Fuser Door Switch DI 15 2nd BTR Cover Switch DI 19 PH Door Switch DI 52 Tray 1 Door Switch DI f2 Tray 1 Cassette Exist Switch DI f5 Tray 1 Cassette Select Switch DI f6 Tray 2 Door Switch DI fa Tray 2 Cassette Exist Switch DI fd Tray 2 Cassette Select Switch DI fe Front Interlock Switch DI e Fuser Interlock Switch DI e Leg_Sec02_019FA Fu...

Page 52: ... and the Top Cover 3 Pull up the right side lever Blue of the printer 4 Remove the drum cartridge 5 Cheat the Safety Interlock System 6 Execute the DO 1e 7 When the actuator of the Sensor IBT Retract has reached the position shown in the figure below press the Cancel key to stop the motor 8 Press the Manu key to display the Digital Output 9 Press the key to display the Digital Input 10 Press the k...

Page 53: ...the sensor 13 Press the Cancel key to stop the test 14 Remove the cheater 15 Reseat the drum cartridge 16 Set the right side lever Blue 17 Close the Top Cover and the Front Door Sensor name Diag Code Confirmation procedure Leg_Sec02_022FA Sensor IBT Retract Paper Operator Panel ...

Page 54: ...the DI e 3 Open and close the Front Door 4 Press the Cancel key to stop the test Fuser Interlock Switch 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI Test 3 Open and close the Paper Cover 4 Press the Cancel key to stop the test Sensor name Diag Code Confirmation procedure Leg_Sec02_036FA Interlock 24VDC Front Front Door Operator Panel Leg_Sec02_037FA Interlock 24VDC Fuser Pape...

Page 55: ...y to stop the test 2nd BTR Cover Switch DI 19 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI 19 3 Open the Inner Rear Cover 4 Open and close the BTR Cover 5 Press the Cancel key to stop the test Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_038FA Paper Cover Fuser Door Switch Leg_Sec02_039FA Operator Panel 2nd BTR Cover Switch BTR Cover ...

Page 56: ... Mode 2 Execute the DI 42 3 Open the Front Door and the Top Cover 4 Pull up the right side lever Blue of the printer 5 Remove the drum cartridge 6 Check the sensor 7 Press the Cancel key to stop the test Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_023FA Paper TR0 IBT Rotation Sensor ...

Page 57: ...o stop the test Sensor No paper MPF DI 53 1 Turn on the power and enter the Diagnostic Mode 2 Open the Multipurpose Feeder Cover and remove the paper of the MPF 3 Execute the DI 53 4 Check the sensor 5 Press the Cancel key to stop the test Sensor name Diag Code Confirmation procedure Leg_Sec02_040FA Operator Panel PH Door Switch Inner Rear Cover Leg_Sec02_024FA Actuator Operator Panel ...

Page 58: ... on the power and enter the Diagnostic Mode 2 Execute the DI 54 3 Open the Inner Rear Cover 4 Check the sensor 5 Press the Cancel key to stop the test 6 Close the Inner Cover Sensor name Diag Code Confirmation procedure Leg_Sec02_025FA Operator Panel Actuator ...

Page 59: ...n the power and enter the Diagnostic Mode 2 Execute the DI 55 3 Open the Inner Rear Cover 4 Check the sensor 5 Press the Cancel key to stop the test 6 Close the Inner Cover Sensor name Diag Code Confirmation procedure Leg_Sec02_026FA Operator Panel Transparency Operator Panel Paper OHP Transparency Sensor Transparency or Paper ...

Page 60: ...power and enter the Diagnostic Mode 2 Execute the DI 56 3 Open the Paper Cover 4 Open the Fuser Chute Caution Fuser is very hot Do not touch the inside of the Fuser 5 Check the sensor 6 Press the Cancel key to stop the test 7 Close the Paper Cover Sensor name Diag Code Confirmation procedure Operator Panel Fuser Exit Sensor Actuator Leg_Sec02_027FA ...

Page 61: ...est 3 Open the Inner Rear Cover 4 Open the BTR cover 5 Check the sensor 6 Press the Cancel key to stop the test 7 Close the BTR Cover and the Inner Rear Cover DEVE Rotary Home Position Sensor DI 6c NOTE Very difficult to check Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_028FA Fuser In Sensor Paper ...

Page 62: ...or and the Top Cover 4 Pull up the right side lever Blue of the printer 5 Remove the drum cartridge 6 Check the sensor NOTE Take care do not touch the devel oper 7 Press the Cancel key to stop the test 8 Reseat the drum cartridge and set the lever 9 Close the Front Door and the Top Cover Sensor name Diag Code Confirmation procedure Leg_Sec02_029FA Operator Panel Sensor Full Toner Paper ...

Page 63: ...Press the Cancel key to stop the test 6 Reseat the Tray Tray 1 Door Switch DI f2 NOTE Test for the 250 Sheets Option Tray 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI f2 3 Open and close the Feeder Cover 4 Press the Cancel key to stop the test Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_032FA Actuator Leg_Sec02_042FA Operator Panel Tray 1 Door Switch...

Page 64: ...Sheets Option Tray 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI f3 3 Pull the Tray 4 Open the Feeder Cover 5 Check the sensor 6 Press the Cancel key to stop the test 7 Push the Tray Sensor name Diag Code Confirmation procedure Operator Panel Actuator Leg_Sec02_033FA ...

Page 65: ...o stop the test 6 Reseat the Tray Tray 1 Cassette Select Switch DI f6 NOTE Test for the 250 Sheets Option Tray 1 Turn on the power and enter the Diagnostic Mode 2 Remove the Tray 3 Execute the DI f5 4 Push and release the Tray 1 Cassette Select Switch 5 Press the Cancel key to stop the test 6 Reseat the Tray Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_043FA Tray 1 Cassett...

Page 66: ...00 Sheets Option Tray 1 Turn on the power and enter the Diagnostic Mode 2 Remove the Tray 3 Execute the DI f9 4 Remove the Tray 5 Check the sensor 6 Press the Cancel key to stop the test 7 Reseat the Tray Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_034FA Actuator ...

Page 67: ...0 or 500 Sheets Option Tray 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DI fa 3 Open and close the Feeder Cover 4 Press the Cancel key to stop the test Sensor name Diag Code Confirmation procedure Leg_Sec02_045FA Tray 2 Door Switch Feeder Cover Operator Panel ...

Page 68: ...tion Tray 1 Turn on the power and enter the Diagnostic Mode 2 Pull the Tray 3 Execute the DI fb 4 Open the Feeder Cover 5 Check the sensor 6 Press the Cancel key to stop the test 7 Close the Feeder Cover 8 Push the Tray Sensor name Diag Code Confirmation procedure Operator Panel Actuator Leg_Sec02_035FA ...

Page 69: ...ray 1 Turn on the power and enter the Diagnostic Mode 2 Remove the Tray 3 Execute the DI fd 4 Push and release the Tray 2 Cassette Exist Switch 5 Press the Cancel key to stop the test 6 Reseat the Tray Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_046FA Tray 2 Cassette Exist Switch ...

Page 70: ...ray 1 Turn on the power and enter the Diagnostic Mode 2 Remove the Tray 3 Execute the DI fe 4 Push and release the Tray 2 Cassette Select Switch 5 Press the Cancel key to stop the test 6 Reseat the Tray Sensor name Diag Code Confirmation procedure Operator Panel Leg_Sec02_047FA Tray 2 Cassette Select Switch ...

Page 71: ...isplay IOT Diag and then press the key 6 Press the key to display Digital Output and then press the key 7 Press the key to select the test item and then press the key twice Executed the test Parameters for the Digital Output Test are as follows Code HEX Code_DO Menu No 12 Feed Solenoid DO 12 13 Dispense Clutch DO 13 14 2nd BTR Retract Motor DO 14 1C Sensor ADC Solenoid Nip DO 1c 1D Sensor ADC Sole...

Page 72: ...Cancel key to exit the DO Test mode IOT Diag is displayed It is a procedure for shifting from Diag mode to the normal mode as follows 3 Press the key twice to display the Complete 4 Press the key three times to exit the Diag mode DB Tray1 solenoid DO db DC Tray2 solenoid DO dc E0 Tray1 motor DO e0 E8 Tray2 motor DO e8 Code HEX Code_DO Menu No ...

Page 73: ...50 Tray 1 Clutch DO d8 Tray 1 Solenoid DO db Tray 2 Solenoid DO dc Tray 2 Clutch DO d9 Pre Regi Clutch DO 51 Sensor ADC Solenoid Nip DO 1c Sensor ADC Solenoid Release DO 1d PH Motor Start DO 64 Speed 0 DO 65 Speed 1 DO 66 Photoreceptor Motor Start DO 70 Speed 0 DO 71 Speed 1 DO 72 Fuser Drive Motor Start DO 74 Speed 0 DO 75 Speed 1 DO 76 IBT Brush Motor Start DO 80 Speed 0 DO 81 Speed 1 DO 82 Poly...

Page 74: ...assage of electric current through the coil inside the case and attracts the armature and gear to the rotating rotor thereby rotating the gear Upon the loss of power to the coil electromagnetic force is lost and the armature comes off the rotor and the gear comes to rest The clutch makes so soft noises that you must be close to the component to audibly confirm the operation of the component Armatu...

Page 75: ...tromagnet by the passage of electric current through the coil inside the case and attracts the plunger Upon the loss of power to the coil electromagnetic force is lost and the plunger is returned to its original position by spring action thereby allowing the shutter to operate or the gear to move to the predefined position Unlike a clutch a solenoid generates a loud operation noise Leg_Sec02_051FA...

Page 76: ...he Multipurpose Roller rotates once when the DO 12 and the DO 64 are executed Before executing the combination test remove the paper of the MPF 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO 12 and the DO 64 Confirm the roll rotation from the MPF Tray 3 Press the Cancel key to stop the motor 4 Press the key to display the DO 12 5 Press the Cancel key to stop the solenoid Dispen...

Page 77: ...e 2 Open the Front door and the Top Cover and then remove the IBT 3 Cheat the safety Interlock System 4 Execute the DO 12 and confirm the moving of 2nd BTR The customer can confirm the motor noise only 5 Press the Cancel key to stop test 6 Remove the cheater and reseat the IBT 7 Close the Top Cover and the Front Door Clutch and Solenoid name Diag Code Confirmation procedure Leg_Sec02_053FA 2nd BTR...

Page 78: ...wer and enter the Diagnostic Mode 2 Open the Front door and the Top Cover and then remove the IBT 3 Cheat the safety Interlock System 4 Execute the DO 1c Upon hitting the key the operating noise of the solenoid will be heard 5 Press the Cancel key to stop test 6 Remove the cheater and reset the IBT 7 Close the top cover and the Front Door Clutch and Solenoid name Diag Code Confirmation procedure L...

Page 79: ...power and enter the Diagnostic Mode 2 Open the Front door and the Top Cover and then remove the IBT 3 Cheat the safety Interlock System 4 Execute the DO 1d Upon hitting the key the operating noise of the solenoid will be heard 5 Press the Cancel key to stop test 6 Remove the cheater and reseat the IBT 7 Close the Top Cover and the Front Door Clutch and Solenoid name Diag Code Confirmation procedur...

Page 80: ...the Front door and the Top Cover and then remove the IBT 3 Cheat the safety Interlock System 4 Execute the DO 1e Confirm the moving of the IBT Cleaner Retract The customer can confirm the motor noise only 5 Press the Cancel key to stop motor 6 Remove the cheater and reseat the IBT 7 Close the Top Cover and the Front Door Clutch and Solenoid name Diag Code Confirmation procedure Leg_Sec02_055FA IBT...

Page 81: ... executed This procedure is for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Open the Inner Rear Cover 3 Cheat the Safety Interlock System and the PH Door Switch 4 Execute the DO 50 and DO 64 Confirm the rotation of the Regi Roll 5 Press the Cancel to stop the motor 6 Press the key to display the DO 50 7 Press the Cancel to stop the clutch 8 Remove the cheater close the ...

Page 82: ...is for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Open the Inner Rear Cover 3 Cheat the Safety Interlock System and the PH Door Switch 4 Execute the DO 51 and the DO 64 Confirm the rotation of the Pre Regi Roll 5 Press the Cancel key to stop the motor 6 Press the key to display the DO 51 7 Press the Cancel key to stop the clutch 8 Remove the cheaters and close the Inne...

Page 83: ...op the motor 7 Remove the cheaters and reseat the IBT 8 Turn off the power and attach the Right Cover 9 Close the Top Cover and Front Door PH Motor Start DO 64 Motor Speed 0 DO 65 Motor Speed 1 DO 66 NOTE Even if only DO 65 or DO 66 is executed the motor doesn t rotate Execute DO 64 and then execute the DO 65 or the DO 66 The rotational speed of the motor is as follows DO 64 DO 65 DO 64 DO 64 DO 6...

Page 84: ...70 Procedures 2 3 4 5 8 and 9 are for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Open the Front Door and Top Cover 3 Remove the IBT 4 Cheat the Safety Interlock System 5 Execute the DO 70 Confirm the rotation of coupling of the motor The customer can confirm the motor noise only 6 Press the Cancel key to stop the motor 7 Remove the cheater reseat the IBT 8 Close the To...

Page 85: ...e for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Open the Paper Cover 3 Cheat the Safety Interlock System 4 Execute the DO 51 and the DO 64 and then confirm the rotation of Fuser gears The customer can confirm the motor noise only 5 Press the Cancel key to stop the DO 71 or the DO 72 6 Press the key to display the DO 70 7 Press the Cancel key to stop the motor 8 Remove...

Page 86: ...Front Door and Top Cover 3 Remove the IBT 4 Cheat the Safety Interlock System 5 Execute the DO 80 Confirm the rotation of gear of the motor The customer can confirm the motor noise only 6 Press the Cancel key to stop the motor 7 Remove the cheater reseat the IBT 8 Close the Top Cover and the Front Door Polygon Motor Start DO 96 NOTE The Polygon Motor in the Print Head Assembly 1 Turn on the power ...

Page 87: ...st is as follows NOTE The turn roll rotates when the DO d8 and the DO e0 are executed This procedure is for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO d8 and the DO e0 3 Open the Feeder Cover and confirm the Turn Roll rotation 4 Press the Cancel key to stop the motor 5 Press the key to display the DO d8 6 Press the Cancel key to stop the clutch and close...

Page 88: ...n test is as follows NOTE The turn roll rotates when the DO d9 and the DO e8 are executed This procedure is for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO d9 and the DO e8 3 Open the Feeder Cover and confirm the Turn Roll rotation 4 Press the Cancel key to stop the motor 5 Press the key to display the DO d9 6 Press the Cancel key to stop the clutch and c...

Page 89: ...DO db and the DO e0 are executed Before executing the combination test remove the Paper Cassette and the left side cover of the paper tray This procedure is for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO db and the DO e0 Confirm the roll rotatio n from the front side of the Tray 3 Press the Cancel key to stop the motor 4 Press the key to display the DO d...

Page 90: ...n the DO dc and the DO e8 are executed Before executing the combination test remove the Paper Cassette and left side cover of the paper tray This procedure is for the technical staff 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO dc and the DO e8 Confirm the roll rotation from the front side of the Tray 3 Press the Cancel key to stop the motor 4 Press the key to display the DO ...

Page 91: ...ting the test remove the left side cover of the paper tray 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO e0 and confirm the motor rotation Customer can confirm the noise only 3 Press the Cancel key to stop the motor Clutch and Solenoid name Diag Code Confirmation procedure Leg_Sec02_069FA Tray 1 Motor ...

Page 92: ... executing the test remove the left side cover of the paper tray 1 Turn on the power and enter the Diagnostic Mode 2 Execute the DO e8 and confirm the motor rotation Customer can confirm the noise only 3 Press the Cancel key to stop the motor Clutch and Solenoid name Diag Code Confirmation procedure Leg_Sec02_070FA Tray 2 Motor ...

Page 93: ... in the IOT Item Range Description Regi Feed Slow Scan Reg Feed 0 to 255 Sets the registration in the paper feeding direction Regi Scan Fast Scan Reg 0 to 64 Sets the registration in the scanning direction for each of Tray1 Tray2 and MPF Life counter Reads the life counters of the fuser toner car tridge BTR developer and the printer ...

Page 94: ...lue of life warning Life Xero CRU Life Y Toner Life M Toner Life C Toner Life K Toner Life Waste Toner 1 Life Waste Toner 2 Life BTR 2 Life Fuser Unit Life Deve Y Life Deve M Life Deve C Life Deve K Life MSI Feed Life Tray 1 Feed Life Tray 2 Feed Print 192000 4700 4700 4700 4700 420800 2830 End of life 200000 99999999 4700 4700 4700 4700 99999999 ...

Page 95: ...1 1 27 3 42 RRP1 15 COVER ESS ASSY PL 1 1 28 3 44 RRP1 16 COVER TOP SIDE L PL 1 1 32 3 46 RRP1 17 COVER TOP SIDE R PL 1 1 32 3 48 RRP2 250 PAPER CASSETTE 3 50 RRP2 1 250 SHEET PAPER TRAY PL 2 1 1 3 50 RRP2 2 GUIDE END ASSY 250 PL 2 1 2 3 52 RRP2 3 PLATE ASSY BOTTOM 250 PL 2 1 3 3 54 RRP2 4 COVER FRONT CST 250 PL 2 1 13 3 58 RRP3 250 PAPER FEEDER 3 60 RRP3 1 250 SHEET FEEDER ASSEMBLY PL 3 1 15 3 60...

Page 96: ...TARD PL 4 1 16 3 138 RRP4 8 SOLENOID PICK UP PL 4 1 20 3 142 RRP4 9 PHOTO SENSOR PL 4 1 21 3 144 RRP4 10 ACTUATOR PL 4 1 22 3 146 RRP4 11 MULTIPURPOSE ROLLER ASSEMBLY PL 4 1 24 3 150 RRP4 12 OIL DAMPER PL 4 1 26 3 154 RRP5 PH ASSY 3 156 RRP5 1 REAR CHUTE ASSEMBLY PL 5 1 2 3 156 RRP5 2 CHUTE REAR UP PL 5 1 3 CHUTE REAR LOW PL 5 1 4 3 158 RRP5 3 VERTICAL TRANSPORT ASSEMBLY PL 5 2 1 3 160 RRP5 4 CLUT...

Page 97: ...PER LATCH ASSEMBLY PL 9 1 1 3 236 RRP9 2 TONER CARTRIDGE SENSOR PL 9 1 6 3 238 RRP9 3 ANTENNA CTRG PL 9 1 10 3 240 RRP9 4 HOLDER ASSY BIAS PL 9 1 11 3 242 RRP9 5 PHOTO SENSOR PL 9 1 12 3 244 RRP9 6 DEVELOPER HOUSING BLACK PL 9 2 5 DEVELOPER HOUSING YELLOW PL 9 2 6 DEVELOPER HOUSING MAGENTA PL 9 2 7 DEVELOPER HOUSING CYAN PL 9 2 8 3 246 RRP9 7 DEVELOPER ROTOR FRAME ASSEMBLY PL 9 2 9 3 250 RRP9 8 CO...

Page 98: ... 10 SOLENOID FEED PL 14 3 3 3 314 RRP14 11 CLUTCH ASSY PH PL 14 3 5 3 316 RRP14 12 HARNESS ASSY FEED 1 PL 14 3 6 3 318 RRP14 13 ROLL ASSY TURN PL 14 3 8 3 320 RRP14 14 FUSER CHUTE INTERLOCK PL 14 3 9 3 322 RRP14 15 PWBA MOT PL 14 3 11 3 324 RRP14 16 PWBA TRAY CONT PL 14 3 12 3 326 RRP14 17 HARNESS ASSY FEED 2 PL 14 3 13 3 328 RRP14 18 HOUSING ASSY FEED PL 14 4 1 3 330 RRP14 19 PHOTO SENSOR NO PAPE...

Page 99: ...e is included observe the replacement status of the parts thoroughly before starting the work Refer to the manuals of optional parts for optional parts Optional parts are supposed to be removed as a basic rule however if it is not necessary to remove tflange it is acceptable to work with tflange attached 1 1 Before starting service work Start the work after turning off the power and removing the p...

Page 100: ...as a flange Screw thread is coarse comparing to the sheet metal type Screw tip is thin As it has a function to cut the thread by itself if the screw is inserted in an angle and tightened the screw thread will be damaged 3 Screw for plastic Silver tap with a washer Plastic Silver colored It has a washer Screw thread is coarse comparing to the sheet metal type Screw tip is thin As it has a function ...

Page 101: ...SSEMBLY PL 8 1 1 with CLEANER PL 8 1 2 6 Screw for metal sheet Silver Sheet metal Silver colored Diameter of the screw section is uniform 7 Screw for metal sheet Silver with an external tooth washer Sheet metal Silver colored It has an external tooth washer Diameter of the screw section is uniform Each section of the FUSER CONTRO LLER BOARD No Type Application Shape How to distinguish Pointed to b...

Page 102: ... facing the front of device Tright Right direction when facing the front of device Figure Definition of Printer Orientation Description of In the case of specification in the procedure shows that the work is performed only on the device with relevant specification no work is performed on device with irrelevant specification RRP X Y used in or at the end of sentences in the procedure shows that rel...

Page 103: ... OPERATOR PANEL LEFT COVER FUSER COVER INTERLOCK COVER ESS ASSY This flow shows the removing procedures of the following parts Opening UPPER FRONT COVER RIGHT COVER RRP1 12 LEFT COVER RRP1 10 LEFT COVER RRP1 10 RIGHT COVER RRP1 12 OPERATOR PANEL RRP1 9 EXTENSION TRAY RRP1 2 OPERATOR PANEL RRP1 9 Opening UPPER FRONT COVER LOWER FRONT COVER UPPER FRONT COVER RRP1 8 MULTIPURPOSE FEEDER COVER RRP1 7 F...

Page 104: ...ET FEEDERASSEMBLY RRP3 1 500 SHEET FEEDERASSEMBLY RRP14 5 500 SHEET PAPER TRAY RRP14 1 500 SHEET FEEDER CHUTEASSEMBLY RRP14 7 OPTION RRP FLOW 250 SHEET PAPER TRAY Reration 250 SHEET PAPER TRAY 250 SHEET FEEDER ASSEMBLY Reration 250 SHEET FEEDER LEFT COVER 250 SHEET FEEDER CHUTE ASSEMBLY 250 SHEET FEEDER RIGHT COVER 250 SHEET FEEDER ASSEMBLY 500 SHEET PAPER TRAY Reration 500 SHEET PAPER TRAY 500 SH...

Page 105: ...RRP1 12 OPERATOR PANEL RRP1 9 LOWER FRONT COVER UPPER FRONT COVER RRP1 8 MULTIPURPOSE FEEDERASSEMBLY RRP4 1 SOLENOID PICK UP RRP4 8 VERTICALTRANSPORTASSEMBLY RRP5 3 MULTIPURPOSE FEEDER COVER RRP1 7 PHOTO SENSOR MPF NO PAPER RRP4 9 MULTIPURPOSE ROLLERASSEMBLY RRP4 11 SEPARATORASSEMBLY RRP4 6 VERTICALTRANSPORTASSEMBLY RRP5 3 REAR CHUTEASSEMBLY RRP5 1 PRINTER RRP FLOW MULTIPURPOSE FEEDER Reration MUL...

Page 106: ...ER CHUTEASSEMBLY BIAS TRANSFER ROLL BTR COVER RRP6 1 FUSER CHUTEASSEMBLY BIAS TRANSFER ROLL BTR COVER RRP6 1 AUTOMATIC DENSITYCONTROL ADC SENSORASSEMBLY RRP6 8 FUSER CHUTE INTERLOCK RRP6 7 SENSOR PHOTO IBT RETRCT RRP6 10 IBT CAMASSEMBLY RRP6 12 MACHINE CONTROLUNIT MCU RRP12 6 COVER INNER U RRP1 14 PRINTER RRP FLOW TRNSFER Reration FUSER CHUTE ASSEMBLY BIAS TRANSFER ROLL BTR COVER BIAS TRANSFER ROL...

Page 107: ... RRP12 6 CHASSISASSYESS RRP12 10 IBT SENSOR RRP7 1 LEFT IBT GUIDEASSEMBLY RRP7 2 RIGHT COVER RRP1 12 VERTICALTRANSPORTASSEMBLY RRP5 3 BCR CLEANINGASSEMBLY RRP7 5 RIGHT COVER RRP1 12 VERTICALTRANSPORTASSEMBLY RRP5 3 BCR CLEANINGASSEMBLY RRP7 5 IBT SENSOR RRP7 1 RIGHT IBT GUIDEASSEMBLY RRP7 4 PRINTER RRP FLOW IBT Reration IBT SENSOR LEFT IBT GUIDE ASSEMBLY RIGHT IBT GUIDE ASSEMBLY BCR CLEANING ASSEM...

Page 108: ...MULTIPURPOSE FEEDER COVER RRP1 7 LOWER FRONT COVER UPPER FRONT COVER RRP1 8 COVER INNER L RRP1 13 VERTICALTRANSPORTASSEMBLY RRP5 3 BCR CLEANINGASSEMBLY RRP7 5 CLEANER RRP8 2 HIGH VOLTAGE POWER SUPPLY HVPS RRP12 1 ROTOR CONTROLBOARD RRP12 2 PRINT HEADASSEMBLY RRP8 1 PRINTER RRP FLOW PRINT HEAD Reration PRINT HEAD ASSEMBLY CLEANER This flow shows the removing procedures of the following parts ...

Page 109: ... COVER UPPER FRONT COVER RRP1 8 ANTENNACTRG RRP9 3 TONER CARTRIDGE SENSOR RRP9 2 LOW HIGH VOLTAGE POWER SUPPLY RRP12 7 DEVELOPER LATCHASSEMBLY RRP9 1 LEFT COVER RRP1 10 RIGHT COVER RRP1 12 OPERATOR PANEL RRP1 9 DEVELOPER HOUSING BLACK DEVELOPER HOUSING YELLOW DEVELOPER HOUSING MAGENTA DEVELOPER HOUSING CYAN RRP9 6 PRINTER RRP FLOW DEVELOPER Reration DEVELOPER LATCH ASSEMBLY TONER CARTRIDGE SENSOR ...

Page 110: ...T IBT GUIDEASSEMBLY RRP7 4 IBT CLEANING DRIVEASSEMBLY RRP11 2 DEVELOPMENT MOTOR RRP11 5 PHOTORECEPTOR MOTOR RRP11 6 DEVELOPER LATCHASSEMBLY RRP9 1 SENSOR PHOTO ROTARYHOME RRP9 5 DEVELOPER ROTOR FRAMEASSEMBLY RRP9 7 MULTIPURPOSE FEEDER COVER RRP1 7 LEFT COVER RRP1 10 RIGHT COVER RRP1 12 OPERATOR PANEL RRP1 9 2ND BTRASSY RRP6 4 Removing TONER CARTRIDGE Y M C K DEVELOPER HOUSING BLACK DEVELOPER HOUSI...

Page 111: ...TOR PANEL RRP1 9 LEFT COVER RRP1 10 FUSER DRIVE MOTOR RRP11 3 COVER INNER U RRP1 14 MACHINE CONTROLUNIT MCU RRP12 6 IBT CLEANING DRIVEASSEMBLY RRP11 2 PHOTORECEPTOR MOTOR RRP11 6 BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR RRP11 7 CHASSISASSYESS RRP12 10 DEVELOPMENT MOTOR RRP11 5 PRINTER RRP FLOW DRIVE Reration IBT CLEANING DRIVE ASSEMBLY FUSER DRIVE MOTOR DEVELOPER ROTOR MOTOR DEVELOPMENT MOTOR PHOT...

Page 112: ...CU RRP12 6 LOW HIGH VOLTAGE POWER SUPPLY RRP12 7 CHASSISASSYESS RRP12 10 COVER INNER L RRP1 13 HIGH VOLTAGE POWER SUPPLY HVPS RRP12 1 ROTOR CONTROLBOARD RRP12 2 ELECTRONIC SUB SYSTEM ESS CONTROLLER BOARD RRP12 5 FUSER CONTROLLER BOARD RRP12 9 PRINTER RRP FLOW ELEC Reration HIGH VOLTAGE POWER SUPPLY HVPS ROTOR CONTROL BOARD ELECTRONIC SUB SYSTEM ESS CONTROLLER BOARD MACHINE CONTROL UNIT MCU LOW HIG...

Page 113: ...3 15 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 114: ...3 16 Chapter 3 Removal and Replacement Procedures RRPs RRP1 COVER RRP1 1 TOP COVER PL 1 1 1 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_616LA NOTE 2 3 ...

Page 115: ...sed to fix TOP COVER PL 1 1 1 on the main unit 3 Slide the COVER ASSY to the right and remove it while TOP COVER is being opened Replacement 1 Attach TOP COVER PL 1 1 1 to the main unit in the open state When carrying out the work shown below use the left one of the two slots in the stud 2 Fix the left side of TOP COVER using E ring 3 Attach COVER ASSY RH RRP 1 12 ...

Page 116: ...3 18 Chapter 3 Removal and Replacement Procedures RRPs RRP1 2 EXTENSION TRAY PL 1 1 3 Leg_Sec03_601LA 3 1 3 2 ...

Page 117: ...NSION TRAY using a small screwdriver disengage the boss of EXTENSION TRAY from a hole on TOP COVER and remove the EXTENSION TRAY Replacement When carrying out the work shown below be careful not to damage the boss of EXTENSION TRAY 1 When EXTENSION TRAY is in open state insert the boss part on one side of EXTENSION TRAY in the hole in TOP COVER and attach it to the hole in TOP COVER while depressi...

Page 118: ...3 20 Chapter 3 Removal and Replacement Procedures RRPs RRP1 3 LEVER SW PL 1 1 5 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_004FB NOTE 3 2 4 5 6 ...

Page 119: ...shaft of LEVER SW to the notched of TOP COVER and remove LEVER SW together with SPRING SW 6 Remove SPRING SW from LEVER SW Replacement 1 Attach SPRING SW to LEVER SW 2 Match the cut side of shaft of LEVER SW to the notched of TOP COVER and attach LEVER SW together with SPRING SW 3 Insert SPRING SW in the hole in TOP COVER Be sure to put SPRING SW on LEVER SW properly 4 Attach COVER SPRING TOP in a...

Page 120: ...3 22 Chapter 3 Removal and Replacement Procedures RRPs RRP1 4 FUSER COVER PL 1 1 6 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_005LA NOTE NOTE 1 2 1 2 2 ...

Page 121: ...ve FUSER COVER Replacement When carrying out the work shown below securely fit the projections on FUSER COVER right and left respectively inside RIGHT COVER and LEFT COVER 1 With the FUSER COVER PL 1 1 6 opened state engage the left side hole in FUSER COVER with the boss of LEFT COVER PL 1 1 16 and then spread RIGHT COVER and insert the boss of RIGHT COVER in the right side hole in FUSER COVER to ...

Page 122: ...3 24 Chapter 3 Removal and Replacement Procedures RRPs RRP1 5 TOP COVER INTERLOCK PL 1 1 7 Leg_Sec03_602LA 2 2 3 4 5 ...

Page 123: ...e the harness 3 Remove connector P J116 of TOP COVER INTERLOCK 4 Remove a screw silver with a flange 8mm that fixes TOP COVER INTERLOCK on the main unit 5 Remove TOP COVER INTERLOCK from the main unit Replacement 1 Match the hole in TOP COVER INTERLOCK to the boss of the main unit and attach it 2 Fix TOP COVER INTERLOCK on the main unit using a screw silver with a flange 8mm 3 Attach connector of ...

Page 124: ...3 26 Chapter 3 Removal and Replacement Procedures RRPs RRP1 6 RIGHT COVER PL 1 1 8 COVER ROS WINDOW PL 1 1 20 SLIDE BAR PL 1 1 21 Leg_Sec03_007FA 5 2 2 3 4 ...

Page 125: ... COVER Replacement 1 Attach SLIDE BAR at the concaved section on the rear side of RIGHT COVER When carrying out the work shown below make sure that the top and the bottom of COVER ROS WINDOW fit the convexed section of RIGHT COVER 2 Align COVER ROS WINDOW to its installation location on the rear side of RIGHT COVER slide COVER ROS WINDOW along the rib of RIGHT COVER then attach COVER ROS WINDOW to...

Page 126: ...3 28 Chapter 3 Removal and Replacement Procedures RRPs RRP1 7 MULTIPURPOSE FEEDER COVER PL 1 1 12 Leg_Sec03_008LA 2 1 2 2 ...

Page 127: ...0 2 Slide MULTIPURPOSE FEEDER COVER PL 1 1 12 to left side opening it a little and remove it from the main unit Replacement 1 With MULTIPURPOSE FEEDER COVER open a little match the hole in MULTIPURPOSE FEEDER COVER to the boss of the main unit and slide MULTIPURPOSE FEEDER COVER to right side to attach it 2 Attach LEFT COVER RRP 1 10 ...

Page 128: ...3 30 Chapter 3 Removal and Replacement Procedures RRPs RRP1 8 LOWER FRONT COVER PL 1 1 13 COVER FRONT U PL 1 1 14 Leg_Sec03_009LA 9 1 5 8 9 2 6 8 8 8 Leg_Sec03_010FB 10 2 10 1 ...

Page 129: ... pull it out from the holes in LOWER FRONT COVER and remove COVER FRONT U from LOWER FRONT COVER Replacement Try not to break the boss of COVER FRONT U when carrying out the work shown below 1 Depress the boss of COVER FRONT U match the hole in LOWER FRONT COVER and attach COVER FRONT U to LOWER FRONT COVER When carrying out the work shown below be careful so that the harness will not be caught be...

Page 130: ...3 32 Chapter 3 Removal and Replacement Procedures RRPs RRP1 9 OPERATOR PANEL PL 1 1 15 Leg_Sec03_184LA 5 1 5 2 3 2 4 ...

Page 131: ...dropping off of the OPERATOR PANEL 5 Release the hooks at four locations that fix OPERATOR PANEL to COVER FRONT U and remove OPERATOR PANEL Replacement 1 Place OPERATOR PANEL at its installation position on COVER FRONT U and fix OPERATOR PANEL using the hooks at four locations 2 Attach connector P J220 on OPERATOR PANEL When carrying out the work shown below take care not to allow the harness to b...

Page 132: ...3 34 Chapter 3 Removal and Replacement Procedures RRPs RRP1 10 LEFT COVER PL 1 1 16 Leg_Sec03_603LA 5 5 6 5 7 1 7 2 5 5 5 5 ...

Page 133: ...the holes in main unit 7 Remove LEFT COVER from the main unit while expanding the rear of LEFT COVER taking care to avoid the interface connector located at the rear of the main body Replacement 1 Align the square hole in the rear of LEFT COVER with the interface connector located at the rear of the main unit 2 Match the hooks at five locations on the rear side of LEFT COVER to the holes in main u...

Page 134: ...3 36 Chapter 3 Removal and Replacement Procedures RRPs RRP1 11 FUSER COVER INTERLOCK PL 1 1 17 Leg_Sec03_604LA 2 5 5 2 3 4 2 4 1 ...

Page 135: ...carrying out the work shown below leave the relay connector on the harness side 5 Remove connector P J114 and connector P J117 of FUSER COVER INTERLOCK Replacement 1 Attach connector P J114 and connector P J117 of FUSER COVER INTERLOCK 2 Match the hole in FUSER COVER INTERLOCK to the boss of the main unit and attach it 3 Match the boss of the BRACKET COVER TOP A LH to the hole of the FUSER COVER I...

Page 136: ...3 38 Chapter 3 Removal and Replacement Procedures RRPs RRP1 12 COVER ASSY RH PL 1 1 23 Leg_Sec03_605LA 5 4 4 4 4 ...

Page 137: ...1 1 23 on the main unit 5 Lift up COVER ASSY RH release the hooks at four locations on the rear side of COVER ASSY RH from the holes of the main unit and remove COVER ASSY RH Replacement 1 Match the hooks at four locations on the rear side of COVER ASSY RH to the holes in main unit and attach COVER ASSY RH 2 Fix COVER ASSY RH to the main unit using four screws silver with a flange 8mm 3 Close TOP ...

Page 138: ...3 40 Chapter 3 Removal and Replacement Procedures RRPs RRP1 13 COVER INNER L PL 1 1 26 Leg_Sec03_186LA 5 5 6 ...

Page 139: ...ER L PL 1 1 26 on the main unit 6 Release the hook at a location on the rear side of COVER INNER L from the holes of the main unit and remove COVER INNER L Replacement 1 Match the hook at a location on the rear side of COVER INNER L to the holes in main unit and attach COVER INNER L 2 Fix COVER INNER L to the main unit using two screws silver with a flange 8mm 3 Attach LOWER FRONT COVER and COVER ...

Page 140: ...3 42 Chapter 3 Removal and Replacement Procedures RRPs RRP1 14 COVER INNER U PL 1 1 27 Leg_Sec03_187LA 3 3 2 4 ...

Page 141: ...1 1 3 Remove two screws silver with a flange 8mm that fixes COVER INNER U PL 1 1 27 on the main unit 4 Remove COVER INNER U from the main unit Replacement 1 Match the hole in COVER INNER U to the boss of the main unit and attach it 2 Fix COVER INNER U to the main unit using two screws silver with a flange 8mm 3 Close TOP COVER 4 Close COVER FRONT U ...

Page 142: ...3 44 Chapter 3 Removal and Replacement Procedures RRPs RRP1 15 COVER ESS ASSY PL 1 1 28 Leg_Sec03_188LA 1 ...

Page 143: ...he top part of COVER ESS ASSY and bring the assembly down toward you release the hook of COVER ESS ASSY and remove COVER ESS ASSY from LEFT COVER Replacement 1 Make three convexed sections on the bottom side of COVER ESS ASSY match the holes of LEFT COVER and fix COVER ESS ASSY to LEFT COVER using a hook ...

Page 144: ...3 46 Chapter 3 Removal and Replacement Procedures RRPs RRP1 16 COVER TOP SIDE L PL 1 1 32 Leg_Sec03_606LA 4 5 ...

Page 145: ...a screw silver with a flange 8mm that fix COVER TOP SIDE L PL 1 1 32 on the main unit 5 Remove COVER TOP SIDE L from the main unit Replacement 1 Match the hole of COVER TOP SIDE L PL 1 1 32 to the boss of main unit and attach it 2 Fix COVER TOP SIDE L to the main unit using a screw silver with a flange 8mm 3 Close TOP COVER PL 1 1 1 4 Close COVER FRONT U PL 1 1 14 5 Attach FUSER COVER RRP 1 4 ...

Page 146: ...3 48 Chapter 3 Removal and Replacement Procedures RRPs RRP1 17 COVER TOP SIDE R PL 1 1 32 Leg_Sec03_607LA 4 5 1 5 2 ...

Page 147: ... 33 and the BRACKET COVER TOP A RH PL1 1 37 to the printer 5 Remove the COVER TOP SIDE R and BRACKET COVER TOP A RH from the printer Replacement 1 Match the holes of the COVER TOP SIDE R and BRACKET COVER TOP A RH to the boss of the printer 2 Fix the COVER TOP SIDE R と BRACKET COVER TOP A RH and the BRACKET COVER TOP A RH to the printer using a screw silver with flange 8mm 3 Close TOP COVER PL 1 1...

Page 148: ...3 50 Chapter 3 Removal and Replacement Procedures RRPs RRP2 250 PAPER CASSETTE RRP2 1 250 SHEET PAPER TRAY PL 2 1 1 Leg_Sec03_151FA 1 ...

Page 149: ...1 1 Removal 1 Pull out 250 SHEET PAPER TRAY PL 2 1 1 till it stops lift up its front and remove 250 SHEET PAPER TRAY from 250 PAPER FEEDER Replacement 1 While lifting up the front side of 250 SHEET PAPER TRAY insert it in 250 PAPER FEEDER and then push it in to the end in horizontal state ...

Page 150: ...3 52 Chapter 3 Removal and Replacement Procedures RRPs RRP2 2 GUIDE END ASSY 250 PL 2 1 2 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_152FA 3 2 ...

Page 151: ...e convex at four locations on GUIDE END ASSY 250 to the notched of CASSETTE 250 PL 2 1 12 and remove it upwards Replacement 1 Match the convex at four locations on GUIDE END ASSY 250 to the notched of CASSETTE 250 and attach it 2 Slide GUIDE END ASSY 250 to front side and insert the convex of GUIDE END ASSY 250 in the groove of PLATE SLIDE 250 PL 2 1 14 3 Attach PLATE ASSY BOTTOM 250 RRP 2 3 4 Att...

Page 152: ...3 54 Chapter 3 Removal and Replacement Procedures RRPs RRP2 3 PLATE ASSY BOTTOM 250 PL 2 1 3 Leg_Sec03_153FA 2 2 3 1 3 1 3 2 3 2 ...

Page 153: ...3 55 Chapter 3 Removal and Replacement Procedures RRPs RRP2 3 PLATE ASSY BOTTOM 250 PL 2 1 3 Leg_Sec03_154FB 6 7 5 8 4 6 4 5 4 4 ...

Page 154: ...E 250 on borth right and left sides Replacement 1 Match the boss part on the rear side of PLATE ASSY BOTTOM 250 to SPRING NF 250 PL 2 1 8 Check that boss part on the rear side of PLATE ASSY BOTTOM 250 is engaged in SPRING NF 250 2 Put the shaft of PLATE ASSY BOTTOM 250 to the notched of CASSETTE 250 on both right and left sides and attach it 3 Attach the convex of PLATE ASSY BOTTOM 250 to the conc...

Page 155: ...3 57 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 156: ...3 58 Chapter 3 Removal and Replacement Procedures RRPs RRP2 4 COVER FRONT CST 250 PL 2 1 13 Leg_Sec03_155FB 2 3 1 3 2 3 3 2 ...

Page 157: ...ewdriver lay COVER FRONT CST 250 towards front and then release the convex at three locatins on the rear side of COVER FRONT CST 250 from the hole of 250 SHEET PAPER TRAY Remove COVER FRONT CST 250 Replacement 1 Match the convex at three locatins on the rear side of COVER FRONT CST 250 to the hole of 250 SHEET PAPER TRAY attach COVER FRONT CST 250 Fix a hook at the bottom of COVER FRONT CST 250 2 ...

Page 158: ...3 60 Chapter 3 Removal and Replacement Procedures RRPs RRP3 250 PAPER FEEDER RRP3 1 250 SHEET FEEDER ASSEMBLY PL 3 1 15 Leg_Sec03_161FB Release Lock 3 2 ...

Page 159: ...T FEEDER ASSEMBLY PL 3 1 15 Replacement When carrying out the following work make sure that the oval section that fits in the mounting hole in the printer on the top of LOCK MC TO FDR is positioned in such a way that its long sides extend laterally 1 Aligning the mounting holes in the main unit with three bosses on the 250 SHEET FEEDER ASSEMBLY install the main unit on the 250 SHEET FEEDER ASSEMBL...

Page 160: ...3 62 Chapter 3 Removal and Replacement Procedures RRPs RRP3 2 250 SHEET FEEDER LEFT COVER PL 3 1 1 Leg_Sec03_162FB 3 2 2 2 2 3 1 ...

Page 161: ...BLY 3 Spread the rear side of 250 SHEET FEEDER LEFT COVER and remove 250 SHEET FEEDER LEFT COVER from 250 SHEET FEEDER ASSEMBLY Replacement 1 Match the boss of 250 SHEET FEEDER LEFT COVER to the hole in 250 SHEET FEEDER ASSEMBLY Spread the rear side of 250 SHEET FEEDER LEFT COVER and attach 250 SHEET FEEDER LEFT COVER 2 Fix 250 SHEET FEEDER LEFT COVER to 250 SHEET FEEDER ASSEMBLY using three screw...

Page 162: ...3 64 Chapter 3 Removal and Replacement Procedures RRPs RRP3 3 250 SHEET FEEDER CHUTE ASSEMBLY PL 3 1 2 Leg_Sec03_163FB 4 1 4 2 2 ...

Page 163: ...E ASSEMBLY remove the boss part on right side from the hole in 250 SHEET FEEDER ASSEMBLY and remove 250 SHEET FEEDER CHUTE ASSEMBLY Replacement Try not to break the boss of 250 SHEET FEEDER CHUTE ASSEMBLY when carrying out the work shown below 1 With 250 SHEET FEEDER CHUTE ASSEMBLY in opened state insert the boss part on the left side in the hole in 250 SHEET FEEDER ASSEMBLY and then depress the b...

Page 164: ...3 66 Chapter 3 Removal and Replacement Procedures RRPs RRP3 4 250 SHEET FEEDER RIGHT COVER PL 3 1 9 Leg_Sec03_164FB 3 2 2 2 ...

Page 165: ...FEEDER RIGHT COVER PL 3 1 9 on 250 SHEET FEEDER ASSEMBLY 3 Remove 250 SHEET FEEDER RIGHT COVER from 250 SHEET FEEDER ASSEMBLY Replacement 1 Match the boss of 250 SHEET FEEDER RIGHT COVER to the hole in 250 SHEET FEEDER ASSEMBLY and attach 250 SHEET FEEDER RIGHT COVER 2 Fix 250 SHEET FEEDER RIGHT COVER on 250 SHEET FEEDER ASSEMBLY using three screws silver with a flange 8mm 3 Attach 250 SHEET PAPER...

Page 166: ...3 68 Chapter 3 Removal and Replacement Procedures RRPs RRP3 5 DRIVE ASSY FEED 250 PL 3 2 2 Leg_Sec03_165FB NOTE 4 4 4 4 3 1 5 1 5 2 3 2 ...

Page 167: ...d for other work they should not be removed 4 Remove four screws silver 6mm that fix DRIVE ASSY EEED 250 PL 3 2 2 on 250 SHEET FEEDER ASSEMBLY 5 Remove the convex on the right side of DRIVE ASSY FEED 250 from 250 SHEET FEEDER ASSEMBLY and remove DRIVE ASSY FEED 250 Replacement 1 Put the convex on upper right side of DRIVE ASSY FEED 250 to the notch of 250 SHEET FEEDER ASSEMBLY Match the holl of DR...

Page 168: ...3 70 Chapter 3 Removal and Replacement Procedures RRPs RRP3 6 SOLENOID FEED PL 3 2 3 Leg_Sec03_024FB 4 5 ...

Page 169: ...emove a screw silver 6mm that fixes SOLENOID FEED PL 3 2 3 to DRIVE ASSY FEED 250 PL 3 2 2 5 Remove SOLENOID FEED from DRIVE ASSY FEED 250 Replacement 1 Match the hole in SOLENOID FEED to the boss of DRIVE ASSY FEED 250 and attach 2 Fix SOLENOID FEED to DRIVE ASSY FEED 250 using a screw silver 6mm 3 Attach DRIVE ASSY FEED 250 RRP 3 5 4 Attach CLUTCH ASSY PH RRP 3 7 5 Attach 250 SHEET FEEDER LEFT C...

Page 170: ...3 72 Chapter 3 Removal and Replacement Procedures RRPs RRP3 7 CLUTCH ASSY PH PL 3 2 5 Leg_Sec03_167FB 3 2 4 5 2 ...

Page 171: ... ASSY PH to 250 SHEET FEEDER ASSEMBLY 5 Remove CLUTCH ASSY PH from 250 SHEET FEEDER ASSEMBLY Replacement 1 Match the hole position of CLUTCH ASSY PH to D cut section of shaft of ROLL ASSY TURN PL 3 2 8 and attach CLUTCH ASSY PH in such a manner that convex of DRIVE ASSY FEED 250 fits in the concave of CLUTCH ASSY PH 2 Fix CLUTCH ASSY PH to 250 SHEET FEEDER ASSEMBLY using KL ring 3 Attach connector...

Page 172: ...3 74 Chapter 3 Removal and Replacement Procedures RRPs RRP3 8 HARNESS ASSY FEED 1 PL 3 2 6 Leg_Sec03_168FB 3 3 4 5 2 5 1 ...

Page 173: ...PL 3 2 12 5 Release the hooks at two locations that fix HARNESS ASSY FEED 1 to 250 SHEET FEEDER ASSEMBLY remove HARNESS ASSY FEED 1 Replacement 1 Put connector P J435 of HARNESS ASSY FEED 1 through the hole in 250 SHEET FEEDER ASSEMBLY 2 Attach HARNESS ASSY FEED 1 to 250 SHEET FEEDER ASSEMBLY and fix with two hooks 3 Attach connector P J435 on PWBA TRAY CONT 4 Fix harness of HARNESS ASSY FEED 1 us...

Page 174: ...3 76 Chapter 3 Removal and Replacement Procedures RRPs RRP3 9 ROLL ASSY TURN PL 3 2 8 Leg_Sec03_169FB 8 10 9 9 8 ...

Page 175: ...Y TURN to the left and remove ROLL ASSY TURN by pulling out the shaft of ROLL ASSY TURN from the right side bearing of 250 SHEET FEEDER ASSEMBLY Replacement 1 After placing the left side of the shaft of ROLL ASSY TURN inside the left side bearing of 250 SHEET FEEDER ASSEMBLY slide ROLL ASSY TURN to the right and attach 2 Match the double D CUT face of 250 SHEET FEEDER ASSEMBLY on the shaft of 250 ...

Page 176: ...3 78 Chapter 3 Removal and Replacement Procedures RRPs RRP3 10 FUSER CHUTE INTERLOCK PL 3 2 9 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_207FB 3 5 6 1 6 2 7 4 ...

Page 177: ...UTE INTERLOCK 7 Remove connector P J121 of FUSER CHUTE INTERLOCK Replacement 1 Attach connector P J121 of FUSER CHUTE INTERLOCK 2 Match two hooks of FUSER CHUTE INTERLOCK to the fitting position of 250 SHEET FEEDER ASSEMBLY and attach it 3 Pull the harness of FUSER CHUTE INTERLOCK from the outside of 250 SHEET FEEDER ASSEMBLY and tighten the loose harness side of FUSER CHUTE INTERLOCK 4 Align the ...

Page 178: ...3 80 Chapter 3 Removal and Replacement Procedures RRPs RRP3 11 PWBA MOT PL 3 2 11 Leg_Sec03_170FB 4 4 5 4 3 2 3 1 ...

Page 179: ... FEED 2 4 Remove three screws silver with a flange 6mm that fix PWBA MOT on 250 SHEET FEEDER ASSEMBLY 5 Remove PWBA MOT from 250 SHEET FEEDER ASSEMBLY Replacement 1 Match the notch of the lower right of PWBA MOT to the convex part of 250 SHEET FEEDER ASSEMBLY and attach it 2 Fix PWBA MOT on 250 SHEET FEEDER ASSEMBLY using three screws silver with a flange 6mm 3 Fix the harness of HARNESS ASSY FEED...

Page 180: ...3 82 Chapter 3 Removal and Replacement Procedures RRPs RRP3 12 PWBA TRAY CONT PL 3 2 12 Leg_Sec03_171FB 3 3 4 3 ...

Page 181: ... FEEDER ASSEMBLY so pay sufficient attention to avoid using incorrect one Regarding PWBA TRAY CONT for 250 SHEET FEEDER ASSEMBLY the silk screened marking on the board is in yellow and the solder resist is blue Regarding PWBA TRAY CONT for 500 SHEET FEEDER ASSEMBLY the silk screened marking on the board is in white and the solder resist is green 1 Match the notch of the lower right of PWBA TRAY CO...

Page 182: ...3 84 Chapter 3 Removal and Replacement Procedures RRPs RRP3 13 HARNESS ASSY FEED 2 PL 3 2 13 Leg_Sec03_172FB 3 3 4 5 1 5 2 ...

Page 183: ... 2 13 4 Remove connector P J436 on PWBA TRAY CONT PL 3 2 12 5 Release the two hooks that fix HARNESS ASSY FEED 2 to 250 SHEET FEEDER ASSEMBLY and remove HARNESS ASSY FEED 2 Replacement 1 Attach HARNESS ASSY FEED 2 on 250 SHEET FEEDER ASSEMBLY and fixes it using two hooks 2 Attach connector P J436 on PWBA TRAY CONT 3 Fix harness of HARNESS ASSY FEED 2 using a clamp 4 Attach 250 SHEET FEEDER LEFT CO...

Page 184: ...3 86 Chapter 3 Removal and Replacement Procedures RRPs RRP3 14 HOUSING ASSY FEED PL 3 3 1 Leg_Sec03_173FB 6 5 1 5 2 9 1 7 8 2 9 1 9 2 8 1 8 2 8 1 ...

Page 185: ...SHEET FEEDER ASSEMBLY and remove the hole of HOUSING ASSY FEED from the front side convex of 250 SHEET FEEDER ASSEMBLY Remove HOUSING ASSY FEED downwards Replacement When carrying out the work shown below be careful that ACTUATOR PL 3 3 7 attached to HOUSING ASSY FEED is not damaged 1 Match the hooks at four locations of HOUSING ASSY FEED to the fitting position and attach 250 SHEET FEEDER ASSEMBL...

Page 186: ...3 88 Chapter 3 Removal and Replacement Procedures RRPs RRP3 15 PHOTO SENSOR NO PAPER PL 3 3 4 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_033FB NOTE 6 7 6 9 8 2 8 1 ...

Page 187: ...HOTO SENSOR NO PAPER 9 Remove connector P J119 of PHOTO SENSOR NO PAPER Replacement When carrying out the work shown below carefully check the relation between PHOTO SENSOR NO PAPER and ACTUATOR NO PAPER CST 1 Attach connector P J119 of PHOTO SENSOR NO PAPER 2 Insert ACTUATOR NO PAPER CST to PHOTO SENSOR NO PAPER and match the hook of PHOTO SENSOR NO PAPER to the installation position Attach it to...

Page 188: ...3 90 Chapter 3 Removal and Replacement Procedures RRPs RRP3 16 ACTUATOR NO PAPER CST PL 3 3 5 Leg_Sec03_206FA 6 2 6 1 ...

Page 189: ...3 91 Chapter 3 Removal and Replacement Procedures RRPs RRP3 16 ACTUATOR NO PAPER CST PL 3 3 5 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_034FB NOTE 7 8 7 9 2 9 1 ...

Page 190: ...hed of HOUSING ASSY FEED and remove ACTUATOR NO PAPER CST Replacement When carrying out the work shown below carefully check the relation between PHOTO SENSOR NO PAPER and ACTUATOR NO PAPER CST 1 Insert the shaft of ACTUATOR NO PAPER CST PL 3 3 5 in the notched of HOUSING ASSY FEED PL 3 3 1 2 Insert ACTUATOR NO PAPER CST in SENOR PHOTE NO PAPER engage the shaft of ACTUATOR NO PAPER CST with a hook...

Page 191: ...3 93 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 192: ...3 94 Chapter 3 Removal and Replacement Procedures RRPs RRP3 17 ACTUATOR PL 3 3 7 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_035FB NOTE 9 8 7 ...

Page 193: ...HOUSING ASSY FEED and remove ACTUATOR together with SPRING ACTUATOR 9 Remove SPRING ACTUATOR from ACTUATOR Replacement 1 Attach SPRING ACTUATOR to ACTUATOR 2 Engage the shaft of ACTUATOR to the hook of HOUSING ASSY FEED to attach ACTUATOR together with SPRING ACTUATOR 3 Attach SPRING ACTUATOR to the notched of HOUSING ASSY FEED Make sure to securely hook SPRING ACTUATOR to the notch of ACTUATOR an...

Page 194: ...3 96 Chapter 3 Removal and Replacement Procedures RRPs RRP3 18 PHOTO SENSOR T R PL 3 3 4 Leg_Sec03_036FB 8 9 2 9 1 ...

Page 195: ...ove connector P J120 of PHOTO SENSOR T R PL 3 3 4 9 Release the three hooks that fix PHOTO SENSOR T R to HOUSING ASSY FEED and remove PHOTO SENSOR T R Replacement 1 Match three hooks of PHOTO SENSOR T R to fitting position of HOUSING ASSY FEED and attach it 2 Attach connector P J120 of PHOTO SENSOR T R 3 Attach ACTUATOR RRP 3 17 4 Attach ROLL ASSY FEED RRP 3 19 5 Attach HOUSING ASSY FEED RRP 3 14 ...

Page 196: ...3 98 Chapter 3 Removal and Replacement Procedures RRPs RRP3 19 ROLL ASSY FEED PL 3 3 11 Leg_Sec03_037FB 6 7 6 8 1 8 2 9 8 1 8 2 11 2 11 1 10 1 10 2 ...

Page 197: ...L ASSY FEED that fixes ROLL ASSY FEED to SHAFT FEED and remove ROLL ASSY FEED Replacement Pay attention to fitting direction of ROLL ASSY FEED when carrying out the work shown below 1 Attach ROLL ASSY FEED to SHAFT FEED so that the hook is directed rightward and fix the hook of ROLL ASSY FEED to the groove of SHAFT FEED 2 Attach ROLL SUPPORT to SHAFT FEED and fix the hook of ROLL SUPPORT to the gr...

Page 198: ...r 3 Removal and Replacement Procedures RRPs RRP3 20 SEPARATOR ASSEMBLY PL 3 2 25 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_174FB NOTE NOTE 10 11 3 11 1 11 1 11 2 9 3 9 1 9 1 9 2 ...

Page 199: ...14 8 Remove CHUTE ASSY RETARD 250 RRP 3 26 Be sure not to loose SPRING LEVER 250 when carrying out the work shown below 9 Release the both sides of boss on BUTTON FDR 250 PL 3 2 30 remove BUTTON FDR 250 and SPRING LEVER 250 PL 3 2 29 from CHUTE ASSY 250 PL 3 2 41 10 Remove the shaft on both sides of LEVER 250 PL 3 2 28 from the hook of CHUTE ASSY 250 and remove LEVER 250 Try not to break the boss ...

Page 200: ...des of LEVER 250 by the hooks of CHUTE ASSY 250 and attach LEVER 250 Be sure to engage the concave of SEPARATOR ASSEMBLY with the convex of LEVER 250 properly Pay attention to fitting direction of BUTTON FDR 250 when carrying out the work shown below 3 Attach SPRING LEVER 250 to the boss of CHUTE ASSY 250 and attach BUTTON FDR 250 to CHUTE ASSY 250 Check that SPRING LEVER 250 is placed in the boss...

Page 201: ...3 103 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 202: ...3 104 Chapter 3 Removal and Replacement Procedures RRPs RRP3 21 STOPPER CST R PL 3 2 32 Leg_Sec03_175FA 10 ...

Page 203: ...ST LL when carrying out the work shown below 10 Remove STOPPER CST R PL 3 2 32 from GUIDE CST R 250 PL 3 2 33 Replacement 1 Attach SPG LOCK CST LL PL 3 2 31 to the boss of STOPPER CST R and attach STOPPER CST R to GUIDE CST R 250 Check that SPG LOCK CST LL is engaged in the boss of STOPPER CST R and the boss of GUIDE CST R 250 2 Attach GUIDE CST R 250 RRP 3 22 3 Attach CHUTE ASSY RETARD 250 RRP 3 ...

Page 204: ...3 106 Chapter 3 Removal and Replacement Procedures RRPs RRP3 22 GUIDE CST R 250 PL 3 2 33 Leg_Sec03_176FB 9 9 9 9 10 9 ...

Page 205: ...EMBLY 10 Remove GUIDE CST R 250 together with SPG LOCK CST LL PL 3 2 31 and STOPPER CST R PL 3 2 32 from 250 SHEET FEEDER ASSEMBLY 11 Remove STOPPER CST R RRP 3 21 Replacement 1 Attach STOPPER CST R RRP 3 21 2 Match the boss of GUIDE CST R 250 to the hole in 250 SHEET FEEDER ASSEMBLY attach GUIDE CST R 250 3 Fix GUIDE CST R 250 to 250 SHEET FEEDER ASSEMBLY using five screws silver tap 6mm 4 Attach...

Page 206: ...3 108 Chapter 3 Removal and Replacement Procedures RRPs RRP3 23 GUIDE CST L 250 PL 3 2 34 Leg_Sec03_177FB 11 11 11 11 11 12 1 12 2 9 8 10 ...

Page 207: ...3 2 27 14 Remove STOPPER CST L RRP 3 24 15 Remove SNR CST RRP 3 25 Replacement 1 Attach SNR CST RRP 3 25 2 Attach STOPPER CST L RRP 3 24 Be sure that harness is not caught between 250 SHEET FEEDER ASSEMBLY and GUIDE CST L 250 when carrying out the work shown below 3 Put FUSER CHUTE INTERLOCK in the hole of rear side on GUIDE CST L 250 match the boss of GUIDE CST L 250 to the hole of 250 SHEET FEED...

Page 208: ...3 110 Chapter 3 Removal and Replacement Procedures RRPs RRP3 24 STOPPER CST L PL 3 2 35 Leg_Sec03_178FA 10 ...

Page 209: ... CST LL when carrying out the work shown below 10 Remove STOPPER CST L PL 3 2 35 from GUIDE CST L 250 PL 3 2 34 Replacement 1 Attach SPG LOCK CST LL PL 3 2 31 to the boss of STOPPER CST L and attach STOPPER CST L to GUIDE CST L 250 Check that SPG LOCK CST LL is engaged in the boss of STOPPER CST L and boss of GUIDE CST L 250 2 Attach GUIDE CST L 250 RRP 3 23 3 Attach CHUTE ASSY RETARD 250 RRP 3 26...

Page 210: ...3 112 Chapter 3 Removal and Replacement Procedures RRPs RRP3 25 SNR CST PL 3 2 36 Leg_Sec03_179FB 10 1 10 2 11 ...

Page 211: ...oks that fix SNR CST PL 3 2 36 to GUIDE CST L 250 and remove SNR CST and HARNESS ASSY FEED SW PL 3 2 37 11 Remove HARNESS ASSY FEED SW from SNR CST Replacement 1 Attach HARNESS ASSY FEED SW to SNR CST 2 Match two hooks of SNR CST to the fitting position of GUIDE CST L 250 and attach it and HARNESS ASSY FEED SW 3 Attach GUIDE CST L 250 RRP 3 23 4 Attach CHUTE ASSY RETARD 250 RRP 3 26 5 Attach HOUSI...

Page 212: ...3 114 Chapter 3 Removal and Replacement Procedures RRPs RRP3 26 CHUTE ASSY RETARD 250 REFERENCE ONLY Leg_Sec03_180FB 8 10 8 9 ...

Page 213: ...3 115 Chapter 3 Removal and Replacement Procedures RRPs RRP3 26 CHUTE ASSY RETARD 250 REFERENCE ONLY Leg_Sec03_208FA 11 12 ...

Page 214: ...the bearing of GUIDE CST L 250 PL 3 2 34 and remove CHUTE ASSY RETARD 250 from 250 SHEET FEEDER ASSEMBLY Replacement 1 Attach the shaft of left side on CHUTE ASSY RETARD 250 to the bearing of GUIDE CST L 250 PL 3 2 34 2 Attach the shaft of right side on CHUTE ASSY RETARD 250 to the bearing of GUIDE CST R 250 PL 3 2 33 and attach CHUTE ASSY RETARD 250 to 250 SHEET FEEDER ASSEMBLY 3 Put BRACKET MAG ...

Page 215: ...3 117 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 216: ...3 118 Chapter 3 Removal and Replacement Procedures RRPs RRP3 27 FILM ASSY FDR PL 3 2 42 Leg_Sec03_209FA 10 9 9 9 9 ...

Page 217: ...FDR PL 3 2 42 to CHUTE ASSY 250 PL 3 2 41 10 Remove FILM ASSY FDR from CHUTE ASSY 250 Replacement 1 Match the hole of FILM ASSY FDR PL 3 2 42 to the boss of CHUTE ASSY 250 PL 3 2 41 put the under part of film on FILM ASSY FDR in the inside of CHUTE ASSY 250 and attach FILM ASSY FDR 2 Fix FILM ASSY FDR to CHUTE ASSY 250 using four screws silver tap 8mm 3 Attach CHUTE ASSY RETARD 250 RRP 3 26 4 Atta...

Page 218: ... 3 Removal and Replacement Procedures RRPs RRP4 MSI RRP4 1 MULTIPURPOSE FEEDER ASSEMBLY PL 4 1 1 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_617LA NOTE 7 7 8 8 9 9 9 9 9 9 10 1 10 2 ...

Page 219: ...3 121 Chapter 3 Removal and Replacement Procedures RRPs RRP4 1 MULTIPURPOSE FEEDER ASSEMBLY PL 4 1 1 Leg_Sec03_507FA NOTE 2 1 2 2 3 1 ...

Page 220: ...SY P H 1 PL 4 1 23 9 Remove six screws silver with a flange tap 8mm that fix MULTIPURPOSE FEEDER ASSEMBLY PL 4 1 1 to the main unit When carrying out the work shown below take care not to allow the cable tie which bundles the harness of HARNESS ASSY P H 1 to be caught in the hole or the like in the main unit Be sure that harness of HARNESS ASSY P H 1 is not caught between the main unit and MULTIPU...

Page 221: ...ly raised taking care to avoid TIE PLATE at the bottom of the main unit Then draw out the connector of HARNESS ASSY P H 1 through the hole in the main unit 3 Align the MULTIPURPOSE FEEDER ASSEMBLY with its mounting position in the main unit Then pull the HARNESS ASSY P H 1 slowly from outside taking care not to allow it to loosen inside the main unit 4 Fix MULTIPURPOSE FEEDER ASSEMBLY to the main ...

Page 222: ...3 124 Chapter 3 Removal and Replacement Procedures RRPs RRP4 2 MULTIPURPOSE ROLLER PL 4 1 6 Leg_Sec03_608LA 3 2 1 2 2 ...

Page 223: ...FT ASSY MSI and remove MULTIPURPOSE ROLLER from SHAFT ASSY MSI Replacement Pay attention to fitting direction of MULTIPURPOSE ROLLER The arrow mark printed on MULTIPURPOSE ROLLER Refer to an illustration and attach it 1 Place the U cut section of MULTIPURPOSE ROLLER on SHAFT ASSY MSI and move it to left side insert the positioning pin of SHAFT ASSY MSI in the notched of MULTIPURPOSE ROLLER and att...

Page 224: ...3 126 Chapter 3 Removal and Replacement Procedures RRPs RRP4 3 CHUTE MSI PL 4 1 7 Leg_Sec03_044LA 2 1 2 2 ...

Page 225: ... 7 pull out the right side boss of CHUTE MSI from the right side hole in MULTIPURPOSE FEEDER ASSEMBLY PL 4 1 1 and remove CHUTE MSI Replacement 1 After placing the left side boss of CHUTE MSI in the left side hole in MULTIPURPOSE FEEDER ASSEMBLY depress CHUTE MSI and place it in right side boss of CHUTE MSI Attach it 2 Attach VERTICAL TRANSPORT ASSEMBLY RRP 5 3 ...

Page 226: ...3 128 Chapter 3 Removal and Replacement Procedures RRPs RRP4 4 SIDE GUIDE GEAR PL4 1 9 LEFT SIDE GUIDE PL 4 1 10 RIGHT SIDE GUIDE PL 4 1 11 Leg_Sec03_045LA 2 1 2 1 2 2 2 1 3 1 ...

Page 227: ...3 129 Chapter 3 Removal and Replacement Procedures RRPs RRP4 4 SIDE GUIDE GEAR PL4 1 9 LEFT SIDE GUIDE PL 4 1 10 RIGHT SIDE GUIDE PL 4 1 11 Leg_Sec03_046LA 4 5 2 5 1 ...

Page 228: ...rom fitting part of FRAME ASSY BOTTOM and remove RIGHT SIDE GUIDE Replacement 1 Match the convex of RIGHT SIDE GUIDE to the fitting part of FRAME ASSY BOTTOM place the tension section of RIGHT SIDE GUIDE in the groove of FRAME ASSY BOTTOM it is a knob about the lever of RIGHT SIDE GUIDE and move RIGHT SIDE GUIDE to right side and attach it 2 Match the convex of LEFT SIDE GUIDE to the fitting part ...

Page 229: ...3 131 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 230: ...2 Chapter 3 Removal and Replacement Procedures RRPs RRP4 5 PLATE BOTTOM ASSY MSI PL 4 1 13 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_047FB 9 9 11 1 11 2 10 2 10 1 NOTE 2 ...

Page 231: ... FEEDER ASSEMBLY and remove PLATE BOTTOM ASSY MSI Replacement 1 Match the left side of PLATE BOTTOM ASSY MSI to the fitting position at left side of MULTIPURPOSE FEEDER ASSEMBLY and insert the right side of PLATE BOTTOM ASSY MSI to the right side notched of MULTIPURPOSE FEEDER ASSEMBLY When carrying out the work shown below slight raise the rear of PLATE BOTTOM ASSY MSI This helps carry out the wo...

Page 232: ...3 134 Chapter 3 Removal and Replacement Procedures RRPs RRP4 6 SEPARATOR ASSEMBLY PL 4 1 15 Leg_Sec03_508LA 5 1 3 2 3 1 5 2 5 2 5 1 3 1 3 2 ...

Page 233: ...3 135 Chapter 3 Removal and Replacement Procedures RRPs RRP4 6 SEPARATOR ASSEMBLY PL 4 1 15 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_609LA NOTE 6 1 6 1 6 2 ...

Page 234: ...on both sides of SEPARATOR ASSEMBLY PL 4 1 15 and remove SEPARATOR ASSEMBLY from FRAME ASSY BOTTOM PL 4 1 18 Replacement 1 Match spring of SEPARATOR ASSEMBLY to the spring holder of FRAME ASSY BOTTOM depress the boss parts on both sides of SEPARATOR ASSEMBLY and attach it to FRAME ASSY BOTTOM Be sure to match spring of SEPARATOR ASSEMBLY and spring holder of FRAME ASSY BOTTOM properly 2 Attach MUL...

Page 235: ...3 137 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 236: ...3 138 Chapter 3 Removal and Replacement Procedures RRPs RRP4 7 PLATE ASSY RETARD PL 4 1 16 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_610LA 5 1 5 2 ...

Page 237: ...3 139 Chapter 3 Removal and Replacement Procedures RRPs RRP4 7 PLATE ASSY RETARD PL 4 1 16 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_509LA 1 2 1 2 2 2 1 ...

Page 238: ...TOM PL 4 1 18 and remove PLATE ASSY RETARD Replacement Try not to bend PLATE ASSY RETARD when carrying out the work shown below 1 Match the U groove on both side of PLATE ASSY RETARD PL 4 1 16 to the boss on the front of FRAME ASSY BOTTOM PL 4 1 18 2 Mount PLATE ASSY RETARD in place by turning it with sagged around the boss section which is aligned with the U groove and fitting the rear boss secti...

Page 239: ...3 141 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 240: ...3 142 Chapter 3 Removal and Replacement Procedures RRPs RRP4 8 SOLENOID PICK UP PL 4 1 20 Leg_Sec03_050FB 7 2 7 1 10 8 1 9 8 2 ...

Page 241: ...roove in MULTIPURPOSE FEEDER ASSEMBLY 9 Remove a screw silver tap 8mm that fixes SOLENOID PICK UP to MULTIPURPOSE FEEDER ASSEMBLY 10 Remove SOLENOID PICK UP from MULTIPURPOSE FEEDER ASSEMBLY Replacement 1 Match the hole of SOLENOID PICK UP to the boss of MULTIPURPOSE FEEDER ASSEMBLY and attach SOLENOID PICK UP 2 Fix SOLENOID PICK UP to MULTIPURPOSE FEEDER ASSEMBLY using a screw silver tap 8mm 3 At...

Page 242: ...3 144 Chapter 3 Removal and Replacement Procedures RRPs RRP4 9 PHOTO SENSOR PL 4 1 21 Leg_Sec03_051FB 7 1 7 2 8 ...

Page 243: ...1 21 that fixed it to FRAME ASSY BOTTOM PL 4 1 18 using the mini screwdriver rotate ACTUATOR PL 4 1 22 and remove PHOTO SENSOR 8 Remove connector P J103 of PHOTO SENSOR Replacement 1 Attach connector P J103 of PHOTO SENSOR 2 Rotate ACTUATOR match the hooks at three locations of PHOTO SENSOR to fitting position and attach PHOTO SENSOR to FRAME ASSY BOTTOM 3 Attach MULTIPURPOSE FEEDER ASSEMBLY RRP 4...

Page 244: ...3 146 Chapter 3 Removal and Replacement Procedures RRPs RRP4 10 ACTUATOR PL 4 1 22 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_052FB 9 9 10 ...

Page 245: ...3 147 Chapter 3 Removal and Replacement Procedures RRPs RRP4 10 ACTUATOR PL 4 1 22 Leg_Sec03_053FB NOTE 11 1 11 2 12 2 ...

Page 246: ...aft of ACTUATOR from the hole in MULTIPURPOSE FEEDER ASSEMBLY 12 Move ACTUATOR to left side to move the shaft of ACTUATOR along with the notched of MULTIPURPOSE FEEDER ASSEMBLY and remove ACTUATOR Replacement 1 Slide in the actuator of ACTUATOR between the gap of MULTIPURPOSE FEEDER ASSEMBLY move the shaft of ACTUATOR along with the notched of MULTIPURPOSE FEEDER ASSEMBLY and attach ACTUATOR 2 Pla...

Page 247: ...3 149 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 248: ...3 150 Chapter 3 Removal and Replacement Procedures RRPs RRP4 11 MULTIPURPOSE ROLLER ASSEMBLY PL 4 1 24 NOTE NOTE Leg_Sec03_054FB 11 10 10 11 9 9 8 8 12 ...

Page 249: ...SPRING N F MSI PL 4 1 17 hooked on right and left BEARING MSI PL 4 1 2 from MULTIPURPOSE FEEDER ASSEMBLY 9 Remove the E ring that fixed the right and left sides of CAM PICK UP MSI PL 4 1 3 to SHAFT ASSY MSI PL 4 1 4 from MULTIPURPOSE FEEDER ASSEMBLY 10 Match the notch of CAM PICK UP MSI to the positioning pin of SHAFT ASSY MSI and shift both left and right CAM PICK UP MSI inward 11 Match the notch...

Page 250: ...utward Make sure to match the notch of CAM PICK UP MSI to the positioning pin of MULTIPURPOSE ROLLER ASSEMBLY without fail 4 Fix left and right CAM PICK UP MSI to SHAFT ASSY MSI using E rings When carrying out the work shown below turn MULTIPURPOSE ROLLER ASSEMBLY to release CAM PICK UP MSI and raise PLATE BOTTOM ASSY MSI This help carry out the work more easily When carrying out the work shown be...

Page 251: ...3 153 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 252: ...3 154 Chapter 3 Removal and Replacement Procedures RRPs RRP4 12 OIL DAMPER PL 4 1 26 Leg_Sec03_200FA 7 1 7 2 9 8 8 10 ...

Page 253: ...SE FEEDER ASSEMBLY 10 Remove OIL DAMPER from DAMPER BRACKET Replacement Pay attention to fitting direction of OIL DAMPER when carrying out the work shown below 1 Match the hole of OIL DAMPER PL 4 1 26 to the boss of DAMPER BRACKET PL 4 1 27 attach OIL DAMPER to DAMPER BRACKET 2 Match the hole of DAMPER BRACKET to the boss of MULTIPURPOSE FEEDER ASSEMBLY PL 4 1 1 attach OIL DAMPER and DAMPER BRACKE...

Page 254: ...3 156 Chapter 3 Removal and Replacement Procedures RRPs RRP5 PH ASSY RRP5 1 REAR CHUTE ASSEMBLY PL 5 1 2 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_611LA 2 2 2 1 1 ...

Page 255: ...g the mini screwdriver remove the boss of the right side from the hole of FRAME PH PL 5 2 10 and remove REAR CHUTE ASSEMBLY Replacement Try not to break the boss of REAR CHUTE ASSEMBLY when carrying out the work shown below 1 Put the boss of the left side on REAR CHUTE ASSEMBLY PL 5 1 2 in the hole of left side on FRAME PH PL 5 2 10 slide the boss of the right side of REAR CHUTE ASSEMBLY diagonall...

Page 256: ... Chapter 3 Removal and Replacement Procedures RRPs RRP5 2 CHUTE REAR UP PL 5 1 3 CHUTE REAR LOW PL 5 1 4 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_056FB NOTE 2 2 1 3 2 3 1 ...

Page 257: ...the concave of CHUTE REAR LOW from the convex of CHUTE REAR UP and remove CHUTE REAR LOW from CHUTE REAR UP Replacement 1 Match the hole in CHUTE REAR LOW PL 5 1 4 to the boss of CHUTE REAR UP PL 5 1 3 and engage the concave of CHUTE REAR LOW with the convex of CHUTE REAR UP Be sure to attach the convex of CHUTE REAR UP to the concave of CHUTE REAR LOW 2 Fix CHUTE REAR LOW to CHUTE REAR UP using t...

Page 258: ...3 160 Chapter 3 Removal and Replacement Procedures RRPs RRP5 3 VERTICAL TRANSPORT ASSEMBLY PL 5 2 1 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_612LA 2 2 4 5 6 1 2 2 ...

Page 259: ...3 161 Chapter 3 Removal and Replacement Procedures RRPs RRP5 3 VERTICAL TRANSPORT ASSEMBLY PL 5 2 1 Leg_Sec03_510LA 2 2 2 1 ...

Page 260: ... the main unit and remove VERTICAL TRANSPORT ASSEMBLY together with REAR CHUTE ASSEMBLY 6 Remove REAR CHUTE ASSEMBLY RRP 5 1 Replacement 1 Attach REAR CHUTE ASSEMBLY RRP 5 1 2 Turn VERTICAL TRANSPORT ASSEMBLY PL 5 2 1 at 90 degrees in the direction of an arrow attach connector P J603 and connector P J604 connected to the main unit Pay attention to avoid the harness being caught between the main un...

Page 261: ...3 163 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 262: ...3 164 Chapter 3 Removal and Replacement Procedures RRPs RRP5 4 CLUTCH ASSY PH REGI PL 5 2 2 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_058FB 4 6 5 3 1 3 2 ...

Page 263: ...CLUTCH ASSY PH REGI to VERTICAL TRANSPORT ASSEMBLY 6 Remove CLUTCH ASSY PH REGI from VERTICAL TRANSPORT ASSEMBLY Replacement 1 Match the hole position of CLUTCH ASSY PH REGI to the D cut section of the shaft of ROLL REGI PL 5 2 4 and attach CLUTCH ASSY PH REGI in such a manner that the convex of VERTICAL TRANSPORT ASSEMBLY is placed in the concave of CLUTCH ASSY PH REGI 2 Fix CLUTCH ASSY PH REGI t...

Page 264: ...3 166 Chapter 3 Removal and Replacement Procedures RRPs RRP5 5 ROLL REGI PL 5 2 4 Leg_Sec03_059FB 6 1 6 2 7 7 8 ...

Page 265: ...o left side once pull out the shaft of ROLL REGI from right side bearing of VERTICAL TRANSPORT ASSEMBLY and remove ROLL REGI Replacement 1 After placing the left side of shaft of ROLL REGI in the left side bearing of VERTICAL TRANSPORT ASSEMBLY move ROLL REGI to right side and attach it 2 Match the double D cut section of BEARING METAL to right and left sides shaft of FRAME ASSY PH attach BEARING ...

Page 266: ...168 Chapter 3 Removal and Replacement Procedures RRPs RRP5 6 ROLL ASSY REGI PL 5 2 8 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_060FB NOTE NOTE 8 5 1 5 2 6 1 6 2 7 1 7 2 ...

Page 267: ...aring of VERTICAL TRANSPORT ASSEMBLY move ROLL ASSY REGI to right side and attach it 2 Fix ROLL ASSY REGI to VERTICAL TRANSPORT ASSEMBLY using BEARING RUBBER at right and left sides Be careful not to attach metallic color of SPRING REGI R METAL and black color of SPRING REGI L BLACK to incorrect position when carrying out the work shown below 3 Attach SPRING REGI R METAL to the right side boss of ...

Page 268: ...3 170 Chapter 3 Removal and Replacement Procedures RRPs RRP5 7 ROLL ASSY PRE REGI PL 5 2 12 Leg_Sec03_061FB 7 7 6 8 ...

Page 269: ... PRE REGI to left side once and then pull out the shaft of ROLL ASSY PRE REGI from right side bearing of VERTICAL TRANSPORT ASSEMBLY and remove ROLL ASSY PRE REGI Replacement 1 After inserting the left side shaft of ROLL ASSY PRE REGI in the left side bearing of VERTICAL TRANSPORT ASSEMBLY move ROLL ASSY PRE REGI to right side and attach it 2 Match the double D cut section of BEARING METAL to the ...

Page 270: ...3 172 Chapter 3 Removal and Replacement Procedures RRPs RRP5 8 SENSOR PL 5 2 16 Leg_Sec03_062FB 3 2 5 6 4 ...

Page 271: ...SPORT ASSEMBLY together with SENSOR PL 5 2 16 4 Remove connector P J101 of SENSOR 5 Remove a screw silver tap 8mm that fixes SENSOR to BRACKET SENSOR OHP 6 Remove SENSOR from BRACKET SENSOR OHP Replacement 1 Match the boss of SENSOR to the hole in BRACKET SENSOR OHP and attach SENSOR to BRACKET SENSOR OHP 2 Fix SENSOR to BRACKET SENSOR OHP using a screw silver tap 8mm 3 Attach connector P J101 of ...

Page 272: ...3 174 Chapter 3 Removal and Replacement Procedures RRPs RRP5 9 ACTUATOR REGI PL 5 2 18 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_064FB NOTE 2 3 4 3 ...

Page 273: ...Y and remove ACTUATOR REGI together with SPRING ACTUATOR PL 5 2 17 4 Remove SPRING ACTUATOR from ACTUATOR REGI Replacement 1 Attach SPRING ACTUATOR to ACTUATOR REGI 2 Place the right shaft of ACTUATOR REGI in the hole of VERTICAL TRANSPORT ASSEMBLY and hook SPRING ACTUATOR on the notched of VERTICAL TRANSPORT ASSEMBLY SPRING ACTUATOR should be hooked on ACTUATOR REGI and VERTICAL TRANSPORT ASSEMBL...

Page 274: ...3 176 Chapter 3 Removal and Replacement Procedures RRPs RRP5 10 PHOTO SENSOR PL 5 2 19 Leg_Sec03_065FB 5 4 2 4 1 ...

Page 275: ... three hooks that fix PHOTO SENSOR to VERTICAL TRANSPORT ASSEMBLY PL 5 2 1 and remove PHOTO SENSOR 5 Remove connector P J102 of PHOTO SENSOR PL 5 2 19 Replacement 1 Attach connector P J102 of PHOTO SENSOR 2 Match the three hooks of PHOTO SENSOR to the fitting position and attach PHOTO SENSOR to VERTICAL TRANSPORT ASSEMBLY 3 Attach GEAR ASSY DRIVE RRP 5 14 4 Attach MOTOR PH RRP 5 11 5 Attach FRAME ...

Page 276: ...3 178 Chapter 3 Removal and Replacement Procedures RRPs RRP5 11 MOTOR PH PL 5 2 20 Leg_Sec03_066FB 5 4 4 2 1 2 1 3 3 2 2 ...

Page 277: ... to VERTICAL TRANSPORT ASSEMBLY 5 Remove MOTOR PH from VERTICAL TRANSPORT ASSEMBLY Replacement Pay attention to the fitting direction of MOTOR PH when carrying out the work shown below 1 Attach MOTOR PH to VERTICAL TRANSPORT ASSEMBLY in such a direction that harness of MOTOR PH comes to the front 2 Fix MOTOR PH on VERTICAL TRANSPORT ASSEMBLY using two screws silver with a flange 6mm 3 Lay the harn...

Page 278: ...3 180 Chapter 3 Removal and Replacement Procedures RRPs RRP5 12 CLUTCH ASSY PH PRE REGI PL 5 2 22 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_067FB 4 5 6 4 ...

Page 279: ...H ASSY PH PRE REGI from the hole in VERTICAL TRANSPORT ASSEMBLY Replacement 1 Insert the harness of CLUTCH ASSY PH PRE REGI into the hole in VERTICAL TRANSPORT ASSEMBLY 2 Match the hole position of CLUTCH ASSY PH PRE REGI to the D cut section of the shaft of ROLL ASSY PRE REGI PL 5 2 12 and attach CLUTCH ASSY PH PRE REGI in such a manner that the convex of VERTICAL TRANSPORT ASSEMBLY is placed in ...

Page 280: ...3 182 Chapter 3 Removal and Replacement Procedures RRPs RRP5 13 FUSER CHUTE INTERLOCK PL 5 2 23 Leg_Sec03_068FB 3 4 1 4 2 ...

Page 281: ...R CHUTE INTERLOCK PL 5 2 23 4 Release the two hooks that fix FUSER CHUTE INTERLOCK to VERTICAL TRANSPORT ASSEMBLY PL 5 2 1 and remove FUSER CHUTE INTERLOCK Replacement 1 Match the two hooks of FUSER CHUTE INTERLOCK to the fitting position and attach FUSER CHUTE INTERLOCK to VERTICAL TRANSPORT ASSEMBLY 2 Attach the connector P J100 of FUSER CHUTE INTERLOCK 3 Attach REAR CHUTE ASSEMBLY RRP 5 1 4 Att...

Page 282: ...3 184 Chapter 3 Removal and Replacement Procedures RRPs RRP5 14 GEAR ASSY DRIVE PL 5 2 24 Leg_Sec03_069FB 4 4 3 5 ...

Page 283: ...with a flange tap 8mm that fix GEAR ASSY DRIVE to VERTICAL TRANSPORT ASSEMBLY PL 5 2 1 5 Remove GEAR ASSY DRIVE from VERTICAL TRANSPORT ASSEMBLY Replacement 1 Match the hole in GEAR ASSY DRIVE to the boss of VERTICAL TRANSPORT ASSEMBLY and attach GEAR ASSY DRIVE 2 Fix GEAR ASSY DRIVE to VERTICAL TRANSPORT ASSEMBLY using the two screws silver with a flange tap 8mm 3 Fix the harness to GEAR ASSY DRI...

Page 284: ...al and Replacement Procedures RRPs RRP6 TRANSFER RRP6 1 FUSER CHUTE ASSEMBLY PL 6 1 1 BIAS TRANSFER ROLL BTR COVER PL 6 1 13 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_629LA 3 2 4 4 7 5 6 ...

Page 285: ...3 187 Chapter 3 Removal and Replacement Procedures RRPs RRP6 1 FUSER CHUTE ASSEMBLY PL 6 1 1 BIAS TRANSFER ROLL BTR COVER PL 6 1 13 Leg_Sec03_149FB 9 2 9 1 9 1 ...

Page 286: ...3 188 Chapter 3 Removal and Replacement Procedures RRPs RRP6 1 FUSER CHUTE ASSEMBLY PL 6 1 1 BIAS TRANSFER ROLL BTR COVER PL 6 1 13 Leg_Sec03_630LA 6 7 8 ...

Page 287: ...Y from the main unit 9 Push the hinge of FUSER CHUTE ASSEMBLY to the inside and remove FUSER CHUTE ASSEMBLY from BIAS TRANSFER ROLL BTR COVER Replacement The harness should not be caught between the main unit and BIAS TRANSFER ROLL BTR COVER when carrying out the work shown below 1 Pull up the connector of the harness of BIAS TRANSFER ROLL BTR COVER PL 6 1 13 from the hole of the main unit 2 Match...

Page 288: ...3 190 Chapter 3 Removal and Replacement Procedures RRPs RRP6 2 SENSOR JAM 2 PL 6 1 3 Leg_Sec03_144FB NOTE 2 2 3 4 5 6 Leg_Sec03_145FB 8 9 7 ...

Page 289: ...tach the connector P J111 of SENSOR JAM 2 4 Match the three convex of CHUTE FSR PL 6 1 4 to the hole of FUSER CHUTE ASSEMBLY and then match the hole of CHUTE FSR to the boss of FUSER CHUTE ASSEMBLY attach CHUTE FSR 5 Attach PLATE DIS 2ND to FUSER CHUTE ASSEMBLY 6 Fix CHUTE FSR and the right side of PLATE DIS 2ND to FUSER CHUTE ASSEMBLY using a screw silver with a washer tap 8mm Pay sufficient atte...

Page 290: ...92 Chapter 3 Removal and Replacement Procedures RRPs RRP6 3 BIAS TRANSFER ROLL BTR FRAME ASSEMBLY PL 6 1 5 Procedure No with included in Fig shows the procedure at attachment NOTE NOTE Leg_Sec03_631LA 7 7 ...

Page 291: ...3 193 Chapter 3 Removal and Replacement Procedures RRPs RRP6 3 BIAS TRANSFER ROLL BTR FRAME ASSEMBLY PL 6 1 5 Leg_Sec03_632LA 8 1 9 10 10 1 3 8 2 ...

Page 292: ... from BIAS TRANSFER ROLL BTR FRAME ASSEMBLY Replacement 1 Attach BEARING BUSH CAM PL 6 1 9 to the left side bearing of the main unit 2 Attach BEARING BRUSH CAM to the right side shaft of BIAS TRANSFER ROLL BTR FRAME ASSEMBLY 3 After placing the right side shaft of BIAS TRANSFER ROLL BTR FRAME ASSEMBLY in the right side bearing of the main unit move BIAS TRANSFER ROLL BTR FRAME ASSEMBLY to left sid...

Page 293: ...3 195 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 294: ...3 196 Chapter 3 Removal and Replacement Procedures RRPs RRP6 4 2ND BTR ASSY PL 6 1 10 Leg_Sec03_070FB NOTE 5 2 5 3 5 1 4 4 ...

Page 295: ...in unit Replacement When carrying out the work shown below push LATCH ROTARY PL 9 1 3 of DEVELOPER LATCH ASSEMBLY PL 9 1 1 to release the latch turn DEVELOPER ROTOR FRAME ASSEMBLY PL 9 2 9 manually move HOUSING ASSY DEVE and avoid your hand or arm being stained by the toner of MAG ROLL When carrying out the work shown below make sure to place the right side shaft section of 2ND BTR ASSY underneath...

Page 296: ...Chapter 3 Removal and Replacement Procedures RRPs RRP6 5 CAM ASSY 2ND PL 6 1 11 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_633LA NOTE NOTE NOTE NOTE 7 1 7 2 8 1 8 2 9 9 8 1 ...

Page 297: ...SEMBLY from the cam section of CAM ASSY 2ND 8 Move CAM ASSY 2ND to right side once pull out the shaft of CAM ASSY 2ND from the left side bearing of the main unit and remove CAM ASSY 2ND together with BEARING 9 Remove BEARING from CAM ASSY 2ND Replacement 1 Attach BEARING PL 6 1 12 to the left side bearing of the main unit 2 Attach BEARING to the right side shaft of CAM ASSY 2ND PL 6 1 11 When carr...

Page 298: ...3 200 Chapter 3 Removal and Replacement Procedures RRPs RRP6 7 FUSER CHUTE INTERLOCK PL 6 1 15 Leg_Sec03_071FB 3 4 5 1 5 2 2 ...

Page 299: ...R 2ND together with FUSER CHUTE INTERLOCK 5 Release the two hooks that fix FUSER CHUTE INTERLOCK to BRACKET SWITCH 2ND and remove FUSER CHUTE INTERLOCK Replacement 1 Match the hooks of FUSER CHUTE INTERLOCK to the fitting position and attach it to BRACKET SWITCH 2ND 2 Match the hole in BRACKET SWITCH 2ND to the boss of COVER RR 2ND and attach it together with FUSER CHUTE INTERLOCK 3 Fix BRACKET SW...

Page 300: ...3 202 Chapter 3 Removal and Replacement Procedures RRPs RRP6 8 AUTOMATIC DENSITY CONTROL ADC SENSOR ASSEMBLY PL 6 1 18 Leg_Sec03_634LA 3 2 4 2 ...

Page 301: ... not be set far apart when carrying out the work shown below 3 Remove AUTOMATIC DENSITY CONTROL ADC SENSOR ASSEMBLY from the main unit 4 Remove connector P J431 of AUTOMATIC DENSITY CONTROL ADC SENSOR ASSEMBLY Replacement 1 Attach connector P J431 of AUTOMATIC DENSITY CONTROL ADC SENSOR ASSEMBLY 2 Match the boss of AUTOMATIC DENSITY CONTROL ADC SENSOR ASSEMBLY to the hole in the main unit and atta...

Page 302: ...3 204 Chapter 3 Removal and Replacement Procedures RRPs RRP6 9 PHOTO SENSOR 2BTR RETRACT PL 6 1 19 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_635LA NOTE 6 2 6 1 5 4 3 ...

Page 303: ...ooks that fix PHOTO SENSOR 2BTR RETRACT to BRACKET PHOTO SENSOR and remove PHOTO SENSOR 2BTR RETRACT Replacement 1 Match the three hooks of PHOTO SENSOR 2BTR RETRACT to the fitting position and attach it to BRACKET PHOTO SENSOR 2 Match the hole in BRACKET PHOTO SENSOR to the boss of the main unit and attach it together with PHOTO SENSOR 2BTR RETRACT 3 Fix BRACKET PHOTO SENSOR to the main unit usin...

Page 304: ...3 206 Chapter 3 Removal and Replacement Procedures RRPs RRP6 10 PHOTO SENSOR IBT RETRACT PL 6 1 19 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_074FB NOTE 2 5 1 5 2 4 3 ...

Page 305: ...OR IBT RETRACT to BRACKET SENSOR CLN and remove PHOTO SENSOR IBT RETRACT Replacement 1 Match the three hooks of PHOTO SENSOR IBT RETRACT PL 6 1 19 to the fitting position and attach PHOTO SENSOR IBT RETRACT to BRACKET SENSOR CLN 2 Match the hole in BRACKET SENSOR CLN to the boss of the main unit and attach BRACKET SENSOR CLN together with PHOTO SENSOR IBT RETRACT Check that shutter of IBT CAM ASSE...

Page 306: ...3 208 Chapter 3 Removal and Replacement Procedures RRPs RRP6 11 PLATE BIAS 2ND ASSY PL 6 1 23 Leg_Sec03_636LA 6 1 6 2 5 7 8 5 ...

Page 307: ...silver tap 6mm that fixes terminal part ot WIRE ASSY 2BTR on PLATE BIAS 2ND ASSY 8 Remove WIRE ASSY 2BTR from PLATE BIAS 2ND ASSY and remove PLATE BIAS 2ND ASSY Replacement 1 Attach WIRE ASSY 2BTR PL 6 1 30 to PLATE BIAS 2ND ASSY PL 6 1 23 2 Fix terminal part of WIRE ASSY 2BTR to PLATE BIAS 2ND ASSY using a screw silver tap 6mm Lay WIRE ASSY 2BTR connected to PLATE BIAS 2ND ASSY so that it doesn t...

Page 308: ...3 210 Chapter 3 Removal and Replacement Procedures RRPs RRP6 12 IBT CAM ASSEMBLY PL 6 1 24 Leg_Sec03_075FB 8 6 6 7 7 ...

Page 309: ...AM ASSEMBLY to the main unit 8 Move IBT CAM ASSEMBLY to left side once pull out the shaft of IBT CAM ASSEMBLY from the right bearing of the main unit and remove IBT CAM ASSEMBLY Replacement 1 After placing the left side shaft of IBT CAM ASSEMBLY in the left side bearing of the main unit move IBT CAM ASSEMBLY to the right side and attach IBT CAM ASSEMBLY 2 Fix IBT CAM ASSEMBLY to the main unit usin...

Page 310: ...3 212 Chapter 3 Removal and Replacement Procedures RRPs RRP7 XERO RRP7 1 IBT SENSOR PL 7 1 2 Leg_Sec03_076FB 4 6 5 ...

Page 311: ...lange 10mm that fixes IBT SENSOR PL 7 1 2 to PLATE TR 0 PL 7 1 3 5 Remove IBT SENSOR from PLATE TR 0 6 Remove connector P J108 of IBT SENSOR PL 7 1 2 Replacement 1 Attach connector P J108 of IBT SENSOR 2 Match the hole in IBT SENSOR to the boss of PLATE TR 0 and attach IBT SENSOR 3 Fix IBT SENSOR to PLATE TR 0 using a screw silver with a flange 10mm 4 Attach IBT 5 Close TOP COVER 6 Close COVER FRO...

Page 312: ...3 214 Chapter 3 Removal and Replacement Procedures RRPs RRP7 2 LEFT IBT GUIDE ASSEMBLY PL 7 1 4 Leg_Sec03_077FB 6 7 6 ...

Page 313: ...3 215 Chapter 3 Removal and Replacement Procedures RRPs RRP7 2 LEFT IBT GUIDE ASSEMBLY PL 7 1 4 Leg_Sec03_078FB 10 9 9 9 9 9 8 ...

Page 314: ...ange tap 6mm that fix LEFT IBT GUIDE ASSEMBLY to the main unit 10 Remove LEFT IBT GUIDE ASSEMBLY from the main unit Replacement 1 Place HARNESS ASSY XERO PL 7 1 27 in the hole on the left side of the main unit match the boss of LEFT IBT GUIDE ASSEMBLY PL 7 1 4 to the hole in the main unit and attach LEFT IBT GUIDE ASSEMBLY 2 Fix LEFT IBT GUIDE ASSEMBLY to the main unit using five screws silver wit...

Page 315: ...3 217 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 316: ...3 218 Chapter 3 Removal and Replacement Procedures RRPs RRP7 3 ANTENNA ASSY PL 7 1 10 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_079FB NOTE 7 2 7 1 6 ...

Page 317: ...3 219 Chapter 3 Removal and Replacement Procedures RRPs RRP7 3 ANTENNA ASSY PL 7 1 10 Leg_Sec03_080FB 8 2 8 1 9 ...

Page 318: ...TENNA ASSY 9 Remove connector P J109 of ANTENNA ASSY Replacement 1 Attach connector P J109 of ANTENNA ASSY PL 7 1 10 2 Match the hole in ANTENNA ASSY to the boss of LEFT IBT GUIDE ASSEMBLY PL 7 1 4 and attach ANTENNA ASSY and fix it with hook 3 Attach SPRING TORSION ARM PL 7 1 8 to ARM COUPLING PL 7 1 7 and place the oval hole of ARM COUPLING in the shaft of LINK COUPLING PL 7 1 9 4 Rotate ARM COU...

Page 319: ...3 221 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 320: ...3 222 Chapter 3 Removal and Replacement Procedures RRPs RRP7 4 RIGHT IBT GUIDE ASSEMBLY PL 7 1 12 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_081FB 6 7 6 ...

Page 321: ...3 223 Chapter 3 Removal and Replacement Procedures RRPs RRP7 4 RIGHT IBT GUIDE ASSEMBLY PL 7 1 12 Leg_Sec03_618LA NOTE 9 8 10 11 8 8 ...

Page 322: ...3 224 Chapter 3 Removal and Replacement Procedures RRPs RRP7 4 RIGHT IBT GUIDE ASSEMBLY PL 7 1 12 Leg_Sec03_619LA 12 2 12 1 13 13 13 13 13 13 14 ...

Page 323: ...RE ASSY BCR PL 7 1 26 from RIGHT IBT GUIDE ASSEMBLY 9 Remove SPRING LATCH PL 7 1 36 hooked on the main unit and the stud of RIGHT IBT GUIDE ASSEMBLY 10 Remove a screw silver with a flange tap 6mm that fastens both RIGHT IBT GUIDE ASSEMBLY and the rear side of DIODE PL 7 1 29 to the main unit 11 Loosen a screw in RIGHT IBT GUIDE ASSEMBLY that fixes the front side of DIODE and remove DIODE 12 Remove...

Page 324: ... unit using a screw silver with a flange tap 6mm to fix them 4 Fix the front part of DIODE on the RIGHT IBT GUIDE ASSEMBLY using a screw and attach DIODE 5 Fasten both RIGHT IBT GUIDE ASSEMBLY and the rear side of DIODE to the main unit using a screw silver with a flange tap 6mm and fix them 6 Attach SPRING LATCH to the main unit and the stud section of the RIGHT IBT GUIDE ASSEMBLY 7 Attach WIRE A...

Page 325: ...3 227 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 326: ...3 228 Chapter 3 Removal and Replacement Procedures RRPs RRP7 5 BCR CLEANING ASSEMBLY PL 7 1 19 Leg_Sec03_620LA 5 3 4 4 5 6 ...

Page 327: ...arm being stained by the toner of MAG ROLL 5 Remove two screws silver with a flange 6mm that fix BCR CLEANING ASSEMBLY to the main unit 6 Remove BCR CLEANING ASSEMBLY from the main unit Replacement 1 Match the boss of BCR CLEANING ASSEMBLY to the hole in the main unit and attach it When carrying out the work shown below push LATCH ROTARY PL 9 1 3 of DEVELOPER LATCH ASSEMBLY PL 9 1 1 to release the...

Page 328: ...3 230 Chapter 3 Removal and Replacement Procedures RRPs RRP7 7 SENSOR TNER FULL PL 7 1 30 Leg_Sec03_183LA 3 2 3 1 3 1 2 ...

Page 329: ...2 Remove connector P J126 of SENSOR TNER FULL PL 7 1 30 3 Release two hooks that fixes SENSOR TNER FULL to the main unit and remove SENSOR TNER FULL Replacement 1 Match the two hooks of SENSOR TNER FULL to fitting position and attach it to the main unit 2 Attach connector P J126 of SENSOR TNER FULL 3 Attach VERTICAL TRANSPORT ASSEMBLY RRP 5 3 ...

Page 330: ...3 232 Chapter 3 Removal and Replacement Procedures RRPs RRP8 ROS RRP8 1 PRINT HEAD ASSEMBLY PL 8 1 1 Leg_Sec03_621LA FRONT REAR 11 13 13 14 12 1 12 2 ...

Page 331: ...RINT HEAD ASSEMBLY PL 8 1 1 to the main unit 14 Lift PRINT HEAD ASSEMBLY up a little to remove the boss of PRINT HEAD ASSEMBLY from the hole in main unit and remove it towards the rear side of the main unit Replacement 1 Match the boss of PRINT HEAD ASSEMBLY to the hole in the main unit and attach PRINT HEAD ASSEMBLY When carrying out the work shown below push LATCH ROTARY PL 9 1 3 of DEVELOPER LA...

Page 332: ...3 234 Chapter 3 Removal and Replacement Procedures RRPs RRP8 2 CLEANER PL 8 1 2 Leg_Sec03_622LA 3 2 2 4 ...

Page 333: ...UIDE ROS CLN PL 8 1 3 to the main unit 3 Remove GUIDE ROS CLN from the main unit 4 Remove CLEANER PL 8 1 2 from the main unit Replacement 1 Match CLEANER to the rail of main unit and fit it 2 Match the boss of GUIDE ROS CLN to the hole in the main unit and attach it 3 Fix GUIDE ROS CLN to the main unit using two screws silver with a flange 10mm 4 Attach COVER ASSY RH RRP 1 12 ...

Page 334: ...3 236 Chapter 3 Removal and Replacement Procedures RRPs RRP9 DEVE RRP9 1 DEVELOPER LATCH ASSEMBLY PL 9 1 1 Leg_Sec03_088LA 7 1 6 7 2 6 6 ...

Page 335: ... LATCH ASSEMBLY PL 9 1 1 to the main unit 7 Release the hooks at three locations that fix DEVELOPER LATCH ASSEMBLY to the main unit and remove DEVELOPER LATCH ASSEMBLY Replacement 1 Match three hooks of DEVELOPER LATCH ASSEMBLY to the fitting position and attach it to the main unit 2 Fix DEVELOPER LATCH ASSEMBLY to the main unit using three screws silver with a flange tap 8mm 3 Attach LOW HIGH VOL...

Page 336: ...3 238 Chapter 3 Removal and Replacement Procedures RRPs RRP9 2 TONER CARTRIDGE SENSOR PL 9 1 6 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_623LA 3 6 6 7 1 7 2 7 1 ...

Page 337: ...nt 1 Attach the toner cartridge disturbing in the fitting position of TONER CARTRIDGE SENSOR PL 9 1 6 2 Match the boss part of TONER CARTRIDGE SENSOR to the fitting positions and attach it to the main unit 3 Push TONER CARTRIDGE SENSOR from inside of the main unit hole of the DEVELOPER ROTOR FRAME ASSEMBLY PL 9 2 9 and fit the boss section of TONER CARTRIDGE SENSOR into the hole of the main unit 4...

Page 338: ...3 240 Chapter 3 Removal and Replacement Procedures RRPs RRP9 3 ANTENNA CTRG PL 9 1 10 Leg_Sec03_091FB 2 3 1 3 2 ...

Page 339: ...tor P J106 of ANTENNA CTRG PL 9 1 10 3 Release two hooks that fixes ANTENNA CTRG to TONER CARTRIDGE SENSOR PL 9 1 6 and remove ANTENNA CTRG Replacement 1 Match the hole of ANTENNA CTRG to the boss of TONER CARTRIDGE SENSOR attach ANTENNA CTRG and fix it using two hooks 2 Attach connector P J106 of ANTENNA CTRG 3 Attach COVER ASSY RH RRP 1 12 ...

Page 340: ...3 242 Chapter 3 Removal and Replacement Procedures RRPs RRP9 4 HOLDER ASSY BIAS PL 9 1 11 Leg_Sec03_624LA 2 3 2 3 1 ...

Page 341: ...3 Release hook of HOLDER ASSY BIAS to move it to bottom side of the main unit match the convex of HOLDER ASSY BIAS to the notched of the main unit and remove HOLDER ASSY BIAS Replacement 1 Match the convex of HOLDER ASSY BIAS to the notched of the fitting hole in the main unit move HOLDER ASSY BIAS upwards and fix it with a hook 2 Attach WIRE ASSY DEVE to HOLDER ASSY BIAS 3 Attach COVER ASSY RH RR...

Page 342: ...3 244 Chapter 3 Removal and Replacement Procedures RRPs RRP9 5 PHOTO SENSOR PL 9 1 12 Leg_Sec03_093LA 6 2 6 1 4 3 5 ...

Page 343: ... Remove connector P J105 of PHOTO SENSOR 6 Release the hooks at three locations that fix PHOTO SENSOR to BRACKET SENSOR and remove PHOTO SENSOR Replacement 1 Match three hooks of PHOTO SENSOR to fitting position and attach it to BRACKET SENSOR 2 Attach connector P J105 of PHOTO SENSOR 3 Match hole of BRACKET SENSOR to the boss of the main unit and attach BRACKET SENSOR together with PHOTO SENSOR 4...

Page 344: ...cedures RRPs RRP9 6 DEVELOPER HOUSING BLACK PL 9 2 5 DEVELOPER HOUSING YELLOW PL 9 2 6 DEVELOPER HOUSING MAGENTA PL 9 2 7 DEVELOPER HOUSING CYAN PL 9 2 8 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_625LA 8 1 8 2 ...

Page 345: ...al and Replacement Procedures RRPs RRP9 6 DEVELOPER HOUSING BLACK PL 9 2 5 DEVELOPER HOUSING YELLOW PL 9 2 6 DEVELOPER HOUSING MAGENTA PL 9 2 7 DEVELOPER HOUSING CYAN PL 9 2 8 NOTE Leg_Sec03_626LA NOTE 9 1 10 2 10 1 11 9 2 ...

Page 346: ...r part on HOUSING ASSY DEVE due to static electricity 1 Remove the toner cartridge 2 Remove COVER ASSY RH RRP 1 12 3 Remove TOP COVER RRP 1 1 4 Remove 2ND BTR ASSY RRP 6 4 5 Remove VERTICAL TRANSPORT ASSEMBLY RRP 5 3 6 Remove BCR CLEANING ASSEMBLY RRP 7 5 7 Remove RIGHT IBT GUIDE ASSEMBLY RRP 7 4 8 Push LATCH ROTARY PL 9 1 3 of DEVELOPER LATCH ASSEMBLY PL 9 1 1 to release latch rotate DEVELOPER RO...

Page 347: ...EVE on the spring housing of DEVELOPER ROTOR FRAME ASSEMBLYwithout fail The spring used at the lower part of HOUSING ASSY DEVE is thick on the right side and thin on the left side 2 Match the hole in HOUSING ASSY DEVE to the fitting hole at left side of FRAME ASSY ROTARY insert the shaft of PIVOT ASSY PL 9 2 10 and fix the left side of HOUSING ASSY DEVE using a screw silver with a flange tap 8mm 3...

Page 348: ...3 250 Chapter 3 Removal and Replacement Procedures RRPs RRP9 7 DEVELOPER ROTOR FRAME ASSEMBLY PL 9 2 9 Leg_Sec03_096FB 17 16 23 21 21 22 22 20 20 24 24 17 16 16 17 ...

Page 349: ...EMBLY RRP 9 1 15 Remove PHOTO SENSOR RRP 9 5 16 Remove HOUSING ASSY DEVE RRP 9 6 17 Remove the two screws that fix PLATE LEFT to the main unit and remove PLATE LEFT 18 Remove three screws silver with a flange 6mm that fix BRACKET ASSY 2ND GEAR PL 10 1 5 to the main unit 19 Remove BRACKET ASSY 2ND GEAR and GEAR 2ND PL 10 1 4 from the main unit 20 Remove two screws silver with a flange 6mm that fix ...

Page 350: ... 6 Attach BRACKET ASSY 2ND GEAR and GEAR 2ND to the main unit 7 Fix BRACKET ASSY 2ND GEAR to the main unit using the three screws silver with a flange 6mm 8 Attach PLATE LEFT to the main unit using the two screws silver with a flange 6mm 9 Attach HOUSING ASSY DEVE RRP 9 6 10 Attach PHOTO SENSOR RRP 9 5 11 Attach DEVELOPER LATCH ASSEMBLY RRP 9 1 12 Attach PHOTORECEPTOR MOTOR RRP 11 6 13 Attach DEVE...

Page 351: ...3 253 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 352: ...3 254 Chapter 3 Removal and Replacement Procedures RRPs RRP9 8 COVER ROTARY BOTTOM PL 9 2 13 Leg_Sec03_267LA 25 26 26 27 1 27 2 27 1 ...

Page 353: ...Remove DEVELOPMENT MOTOR RRP 11 5 14 Remove PHOTORECEPTOR MOTOR RRP 11 6 15 Remove DEVELOPER LATCH ASSEMBLY RRP 9 1 16 Remove TONER CARTRIDGE SENSOR RRP 9 2 17 Remove HOLDER ASSY BIAS RRP 9 4 18 Remove PHOTO SENSOR RRP 9 5 19 Remove HOUSING ASSY DEVE RRP 9 6 20 Remove FRAME ASSY ROTARY RRP 9 7 21 Remove DEVELOPER ROTOR MOTOR RRP 11 4 22 Remove HIGH VOLTAGE POWER SUPPLY HVPS RRP 12 1 23 Remove ROTO...

Page 354: ...ASSY ROTARY RRP 9 7 9 Attach HOUSING ASSY DEVE RRP 9 6 10 Attach PHOTO SENSOR RRP 9 5 11 Attach HOLDER ASSY BIAS RRP 9 4 12 Attach TONER CARTRIDGE SENSOR RRP 9 2 13 Attach DEVELOPER LATCH ASSEMBLY RRP 9 1 14 Attach PHOTORECEPTOR MOTOR RRP 11 6 15 Attach DEVELOPMENT MOTOR RRP 11 5 16 Attach IBT CLEANING DRIVE ASSEMBLY RRP 11 2 17 Attach RIGHT IBT GUIDE ASSEMBLY RRP 7 4 18 Attach LEFT IBT GUIDE ASSE...

Page 355: ...3 257 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 356: ...3 258 Chapter 3 Removal and Replacement Procedures RRPs RRP10 FUSER RRP10 1 FUSER PL 10 1 1 Leg_Sec03_613LA 2 1 2 1 2 2 ...

Page 357: ...avoid burns etc Removal 1 Open FUSER COVER PL 1 1 6 2 Raise levers on both sides of FUSER PL 10 1 1 to release lock and remove FUSER Replacement 1 Match connector and boss part on FUSER side to connector and hole on main unit side and attach FUSER 2 Return levers on both sides of FUSER and lock it to the main unit properly 3 Close FUSER COVER ...

Page 358: ...3 260 Chapter 3 Removal and Replacement Procedures RRPs RRP10 2 FUSER LOCK SWITCH PL 10 1 6 Leg_Sec03_637LA 5 1 5 1 5 2 6 7 4 ...

Page 359: ... a flange tap 6mm that fix FUSER LOCK SWITCH to the main unit 7 Move FUSER LOCK SWITCH to the right side release the hook of FUSER LOCK SWITCH from the hole of the main unit and remove FUSER LOCK SWITCH Replacement When carrying out the work shown below be careful for falling down FUSER LOCK SWITCH 1 Match the hook and convex of FUSER LOCK SWITCH PL 10 1 6 to the hole of the main unit move FUSER L...

Page 360: ...3 262 Chapter 3 Removal and Replacement Procedures RRPs RRP11 DRIVE RRP11 1 DRIVE ASSY BTR PL 11 1 1 Leg_Sec03_638LA 10 9 9 ...

Page 361: ...wo screws silver with a flange 6mm that fix DRIVE ASSY BTR PL 11 1 1 to the main unit 10 Remove DRIVE ASSY BTR from the main unit Replacement 1 Match the shaft of DRIVE ASSY BTR to the hole of main unit and attach DRIVE ASSY BTR 2 Fix DRIVE ASSY BTR to the main unit using two screws silver with a flange 6mm 3 Attach FUSER CHUTE ASSEMBLY BIAS TRANSFER ROLL BTR COVER RRP 6 1 4 Attach LEFT IBT GUIDE ...

Page 362: ...3 264 Chapter 3 Removal and Replacement Procedures RRPs RRP11 2 IBT CLEANING DRIVE ASSEMBLY PL 11 1 2 Leg_Sec03_099FB 4 6 5 5 5 5 ...

Page 363: ...ANING DRIVE ASSEMBLY to the main unit 6 Remove IBT CLEANING DRIVE ASSEMBLY from the main unit Replacement 1 Place the motor and harness of IBT CLEANING DRIVE ASSEMBLY in hole of main unit match hole of IBT CLEANING DRIVE ASSEMBLY to the boss of main unit and attach IBT CLEANING DRIVE ASSEMBLY 2 Fix IBT CLEANING DRIVE ASSEMBLY to the main unit using four screws silver with a flange 6mm 3 Fix harnes...

Page 364: ...3 266 Chapter 3 Removal and Replacement Procedures RRPs RRP11 3 FUSER DRIVE MOTOR PL 11 1 3 Leg_Sec03_100FB 4 5 3 2 4 ...

Page 365: ...FUSER DRIVE MOTOR PL 11 1 3 remove the har ness 4 Remove two screws silver with a flange 4mm that fix FUSER DRIVE MOTOR to the main unit 5 Remove FUSER DRIVE MOTOR from the main unit Replacement 1 Attach FUSER DRIVE MOTOR to the main unit 2 Fix FUSER DRIVE MOTOR to the main unit using two screws silver with a flange 4mm 3 Attach the connector P J404 on PWBA MCU 4 Fix the harness of FUSER DRIVE MOT...

Page 366: ...3 268 Chapter 3 Removal and Replacement Procedures RRPs RRP11 4 DEVELOPER ROTOR MOTOR PL 11 1 4 Leg_Sec03_101LA 8 8 8 8 6 7 9 ...

Page 367: ...fix DEVELOPER ROTOR MOTOR PL 11 1 4 to the main unit 9 Remove DEVELOPER ROTOR MOTOR from the main unit Replacement WIRE ASSY DEVE should not be caught between the main unit and DEVELOPER ROTOR MOTOR when carrying out the work shown below 1 Match the boss of DEVELOPER ROTOR MOTOR to the hole of main unit and attach it 2 Fix DEVELOPER ROTOR MOTOR to the main unit using four screws silver with a flan...

Page 368: ...3 270 Chapter 3 Removal and Replacement Procedures RRPs RRP11 5 DEVELOPMENT MOTOR PL 11 1 5 Leg_Sec03_102FB 5 3 3 4 4 4 ...

Page 369: ...ector P J405 and connector P J406 on MACHINE CONTROL UNIT MCU PL 12 2 4 4 Remove three screws silver with a flange 10mm that fix DEVELOPMENT MOTOR to the main unit 5 Remove DEVELOPMENT MOTOR from the main unit Replacement 1 Match the boss of DEVELOPMENT MOTOR to the hole of main unit and attach it 2 Fix DEVELOPMENT MOTOR to the main unit using three screws silver with a flange 10mm 3 Attach connec...

Page 370: ...3 272 Chapter 3 Removal and Replacement Procedures RRPs RRP11 6 PHOTORECEPTOR MOTOR PL 11 1 6 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_103FB 4 2 3 3 3 3 1 1 1 2 ...

Page 371: ...x PHOTORECEPTOR MOTOR to the main unit 4 Remove PHOTORECEPTOR MOTOR from the main unit Replacement 1 Give LINK COUPLING PL 7 1 9 a slight press attach PHOTORECEPTOR MOTOR to the main unit 2 Fix PHOTORECEPTOR MOTOR to the main unit using four screws silver with a flange 10mm Open and close TOP COVER PL 1 1 1 and confirm movement of the coupling of PHOTORECEPTOR MOTOR 3 Attach connector P J200 and c...

Page 372: ...3 274 Chapter 3 Removal and Replacement Procedures RRPs RRP11 7 BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR PL 11 1 7 Leg_Sec03_628LA 2 2 3 4 4 5 ...

Page 373: ...nit 5 Remove BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR from the main unit Replacement Pay attention setting direction of BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR when carrying out the work shown below 1 Attach BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR to the main unit so that the harness of BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR is directed rearward 2 Fix BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR t...

Page 374: ...3 276 Chapter 3 Removal and Replacement Procedures RRPs RRP12 ELEC RRP12 1 HIGH VOLTAGE POWER SUPPLY HVPS PL 12 1 1 Leg_Sec03_105LA 7 6 7 7 8 6 6 7 ...

Page 375: ... Remove four screws silver with a flange 6mm that fix HIGH VOLTAGE POWER SUPPLY HVPS to the main unit 8 Remove HIGH VOLTAGE POWER SUPPLY HVPS from the main unit Replacement 1 Attach HIGH VOLTAGE POWER SUPPLY HVPS to the main unit 2 Fix HIGH VOLTAGE POWER SUPPLY HVPS to the main unit using four screws silver with a flange 6mm 3 Attach connector P J516 on HIGH VOLTAGE POWER SUPPLY HVPS WIRE ASSY 2BT...

Page 376: ...3 278 Chapter 3 Removal and Replacement Procedures RRPs RRP12 2 ROTOR CONTROL BOARD PL 12 1 2 Leg_Sec03_106FB 6 6 7 7 7 7 8 Leg_Sec03_106FB 6 6 6 7 6 5 ...

Page 377: ...OARD PL 12 1 2 6 Remove four screws silver with a flange 6mm that fix ROTOR CONTROL BOARD to the main unit 7 Remove ROTOR CONTROL BOARD from the main unit Replacement 1 Attach ROTOR CONTROL BOARD to the main unit 2 Fix ROTOR CONTROL BOARD to the main unit using four screws silver with a flange 6mm 3 Attach connector P J430 connector P J432 and connector P J433 on ROTOR CONTROL BOARD 4 Attach LOWER...

Page 378: ...3 280 Chapter 3 Removal and Replacement Procedures RRPs RRP12 3 SENSOR ASSY PL 12 1 3 Leg_Sec03_107LA 4 2 3 ...

Page 379: ... on SENSOR ASSY PL 12 1 3 3 Remove a screw silver with a flange tap 8mm that fixes SENSOR ASSY to the main unit 4 Remove SENSOR ASSY from the main unit Replacement 1 Attach SENSOR ASSY to the main unit 2 Fix SENSOR ASSY to the main unit using a screw silver with a flange tap 8mm 3 Attach connector P J104 on SENSOR ASSY 4 Attach COVER ASSY RH RRP 1 12 ...

Page 380: ...3 282 Chapter 3 Removal and Replacement Procedures RRPs RRP12 4 PWBA CRUM PL 12 1 4 Leg_Sec03_108FB 7 8 9 ...

Page 381: ... J429 on PWBA CRUM PL 12 1 4 8 Remove a screw silver with a flange tap 8mm that fixes PWBA CRUM to the main unit 9 Remove PWBA CRUM from the main unit Replacement 1 Attach PWBA CRUM to the main unit 2 Fix PWBA CRUM to the main unit using a screw silver with a flange tap 8mm 3 Attach connector P J429 on PWBA CRUM 4 Attach DEVELOPER ROTOR MOTOR RRP 11 4 5 Attach LOW HIGH VOLTAGE POWER SUPPLY RRP 12 ...

Page 382: ...nd Replacement Procedures RRPs RRP12 5 ELECTRONIC SUB SYSTEM ESS CONTROLLER BOARD PL 12 2 2 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_614LA OLD PWBA ESS NEW PWBA ESS notch 2 2 3 3 4 5 1 2 3 3 ...

Page 383: ...not press the PWB when removing the NVM ROM When carrying out the work shown below be careful not to bend the NVM terminals 1 Remove NVM from the IC socket on the old PWBA ESS removed from the main unit using a small screwdriver 2 Remove NVM from the IC socket on the new ELECTRONIC SUB SYSTEM ESS CONTROLLER BOARDusing a small screwdriver Do not use NVM removed from the new PWBA ESS When carrying o...

Page 384: ...hapter 3 Removal and Replacement Procedures RRPs RRP12 6 MACHINE CONTROL UNIT MCU PL 12 2 4 Leg_Sec03_110LB 403 404 417 418 422 414 416 412 415 421 420 401 400 413 410 407 406 409 408 405 411 15 14 16 15 15 15 ...

Page 385: ...outlet 13 Remove LEFT COVER RRP 1 10 14 Remove the all connectors on MACHINE CONTROL UNIT MCU PL 12 2 4 15 Remove the four screws silver with a flange 6mm that fix MACHINE CONTROL UNIT MCU to the main unit 16 Remove MACHINE CONTROL UNIT MCU from the main unit Replacement 1 Attach MACHINE CONTROL UNIT MCU to the main unit 2 Fix MACHINE CONTROL UNIT MCU to the main unit using the four screws silver ...

Page 386: ...3 288 Chapter 3 Removal and Replacement Procedures RRPs RRP12 7 LOW HIGH VOLTAGE POWER SUPPLY PL 12 2 6 Leg_Sec03_111LA 500 515 504 1BTR 508 BCR 509 DEVE 502 501 503 2 4 1 3 3 3 3 3 3 4 2 ...

Page 387: ... to the main unit 4 Remove the upper part of LOW HIGH VOLTAGE POWER SUPPLY from the convex of the bracket on the main unit remove LOW HIGH VOLTAGE POWER SUPPLY Replacement 1 Attach the upper part of LOW HIGH VOLTAGE POWER SUPPLY to the convex of the bracket on the main unit attach LOW HIGH VOLTAGE POWER SUPPLY 2 Fix LOW HIGH VOLTAGE POWER SUPPLY to the main unit using six screws silver with a flan...

Page 388: ...3 290 Chapter 3 Removal and Replacement Procedures RRPs RRP12 9 FUSER CONTROLLER BOARD PL 12 2 10 Leg_Sec03_113FB 5 4 3 3 3 4 6 ...

Page 389: ...w silver with a washer 5mm that fixes FUSER CONTROLLER BOARD to the main unit 6 Remove FUSER CONTROLLER BOARD from the main unit Replacement 1 Match the boss part and convex of FUSER CONTROLLER BOARD to holes in main unit and attach FUSER CONTROLLER BOARD 2 Fix FUSER CONTROLLER BOARD to the main unit using a screw silver with a washer 5mm 3 Fix FUSER CONTROLLER BOARD to the main unit using two scr...

Page 390: ...3 292 Chapter 3 Removal and Replacement Procedures RRPs RRP12 10 CHASSIS ASSY ESS REFERENCE ONLY Leg_Sec03_615LA 2 2 3 5 5 5 5 5 6 4 ...

Page 391: ...ver with a flange 6mm that fix CHASSIS ASSY ESS to the main unit 6 Remove CHASSIS ASSY ESS from the main unit Replacement The harness should not be caught between the main unit and CHASSIS A when carrying out the work shown below 1 Match the convex of CHASSIS ASSY ESS to the hole of the main unit attach CHASSIS ASSY ESS 2 Fix CHASSIS ASSY ESS to the main unit using the five screws silver with a fl...

Page 392: ...3 294 Chapter 3 Removal and Replacement Procedures RRPs RRP14 500 PAPER CASSETTE 500 PAPER FEEDER RRP14 1 500 SHEET PAPER TRAY PL 14 1 1 Leg_Sec03_013FB 1 ...

Page 393: ...val 1 Pull out 500 SHEET PAPER TRAY PL 14 1 1 till it stops lift up the front side a little and remove 500 SHEET PAPER TRAY from 500 PAPER FEEDER Replacement 1 While lifting up the front side of 500 SHEET PAPER TRAY a little insert it in 500 PAPER FEEDER and push it in to the end in horizontal state ...

Page 394: ...3 296 Chapter 3 Removal and Replacement Procedures RRPs RRP14 2 GUIDE END ASSY PL 14 1 2 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_014FB 3 2 ...

Page 395: ...de match the convex at four locations on GUIDE END ASSY to the notched of CASSETTE 500 PL 14 1 15 and remove it upwards Replacement 1 Match the convex at four locations on GUIDE END ASSY to the notched of CASSETTE 500 and attach it 2 Slide GUIDE END ASSY to front side and insert the convex of GUIDE END ASSY in the groove of PLATE SLIDE 500 3 Attach PLATE ASSY BOTTOM RRP 14 3 4 Attach 500 SHEET PAP...

Page 396: ...3 298 Chapter 3 Removal and Replacement Procedures RRPs RRP14 3 PLATE ASSY BOTTOM PL 14 1 3 Leg_Sec03_015FB 2 2 3 1 3 1 3 2 3 2 ...

Page 397: ...3 299 Chapter 3 Removal and Replacement Procedures RRPs RRP14 3 PLATE ASSY BOTTOM PL 14 1 3 Leg_Sec03_016FB 6 7 8 1 8 2 6 8 1 4 4 5 5 4 4 ...

Page 398: ...move PLATE ASSY BOTTOM Replacement 1 Match the boss part on the rear side of PLATE ASSY BOTTOM PL 14 1 3 to SPRING NF PL 14 1 8 Check that the boss part on the rear side of PLATE ASSY BOTTOM is placed in SPRING NF 2 Spread the side of CASSETTE 500 PL 14 1 15 insert the shaft of PLATE ASSY BOTTOM in the oval hole in CASSETTE 500 and attach PLATE ASSY BOTTOM 3 Attach the convex of PLATE ASSY BOTTOM ...

Page 399: ...3 301 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 400: ...3 302 Chapter 3 Removal and Replacement Procedures RRPs RRP14 4 COVER FRONT CST 500 PL 14 1 14 Leg_Sec03_018FA 2 3 1 3 2 3 3 2 ...

Page 401: ... lay COVER FRONT CST 500 towards front and then release the convex at three locatins on the rear side of COVER FRONT CST 500 from the hole of 500 SHEET PAPER TRAY Remove COVER FRONT CST 500 Replacement 1 Match the convex at three locatins on the rear side of COVER FRONT CST 500 PL 14 1 14 to the hole of 500 SHEET PAPER TRAY PL 14 1 1 attach COVER FRONT CST 500 Fix a hook at the bottom of COVER FRO...

Page 402: ...3 304 Chapter 3 Removal and Replacement Procedures RRPs RRP14 5 500 SHEET FEEDER ASSEMBLY PL 14 2 15 Leg_Sec03_019FB 2 2 2 3 ...

Page 403: ...SHEET FEEDER ASSEMBLY PL 14 2 15 3 List up 250 SHEET FEEDER ASSEMBLY and remove 500 SHEET FEEDER ASSEMBLY Replacement 1 Match the fitting holes in 250 SHEET FEEDER ASSEMBLY to three bosses of 500 SHEET FEEDER ASSEMBLY and attach 250 SHEET FEEDER ASSEMBLY to 500 SHEET FEEDER ASSEMBLY 2 Attach 250 SHEET FEEDER ASSEMBLY to 500 SHEET FEEDER ASSEMBLY PL 14 2 15 using two SCREW JOINT FDR PL 14 2 16 3 At...

Page 404: ...3 306 Chapter 3 Removal and Replacement Procedures RRPs RRP14 6 500 SHEET FEEDER LEFT COVER PL 14 2 1 Leg_Sec03_020FB 3 2 2 2 2 3 1 ...

Page 405: ...EMBLY 3 Spread the rear side of 500 SHEET FEEDER LEFT COVER remove 500 SHEET FEEDER LEFT COVER from 500 SHEET FEEDER ASSEMBLY Replacement 1 Match the boss of 500 SHEET FEEDER LEFT COVER to the hole in 500 SHEET FEEDER ASSEMBLY and spread the rear side of 500 SHEET FEEDER LEFT COVER and attach 500 SHEET FEEDER LEFT COVER 2 Fix 500 SHEET FEEDER LEFT COVER on 500 SHEET FEEDER ASSEMBLY using three scr...

Page 406: ...3 308 Chapter 3 Removal and Replacement Procedures RRPs RRP14 7 500 SHEET FEEDER CHUTE ASSEMBLY PL 14 2 2 Leg_Sec03_021FB 4 1 4 2 2 ...

Page 407: ...UTE ASSEMBLY remove the boss part on the right side from the hole in 500 SHEET FEEDER ASSEMBLY and take out 500 SHEET FEEDER CHUTE ASSEMBLY Replacement Try not to break the boss of 500 SHEET FEEDER CHUTE ASSEMBLY when carrying out the work shown below 1 With 500 SHEET FEEDER CHUTE ASSEMBLY open insert the boss part on the left in the hole in 500 SHEET FEEDER ASSEMBLY and then depress the boss part...

Page 408: ...3 310 Chapter 3 Removal and Replacement Procedures RRPs RRP14 8 500 SHEET FEEDER RIGHT COVER PL 14 2 9 Leg_Sec03_022FB 3 2 2 2 ...

Page 409: ...m that fix 500 SHEET FEEDER RIGHT COVER PL 14 2 9 to 500 SHEET FEEDER ASSEMBLY 3 Remove 500 SHEET FEEDER RIGHT COVER from 500 SHEET FEEDER ASSEMBLY Replacement 1 Match the boss of 500 SHEET FEEDER RIGHT COVER to the hole in 500 SHEET FEEDER ASSEMBLY and attach 500 SHEET FEEDER RIGHT COVER 2 Fix 500 SHEET FEEDER RIGHT COVER to 500 SHEET FEEDER ASSEMBLY using three screws silver with a flange 8mm ...

Page 410: ...3 312 Chapter 3 Removal and Replacement Procedures RRPs RRP14 9 DRIVE ASSY FEED PL 14 3 2 Leg_Sec03_023FB NOTE 3 4 5 2 4 4 4 5 1 ...

Page 411: ...screws should not be removed 4 Remove four screws silver 6mm that fix DRIVE ASSY FEED PL 14 3 2 to 500 SHEET FEEDER ASSEMBLY 5 Remove the upper right convex of DRIVE ASSY FEED from 500 SHEET FEEDER ASSEMBLY remove DRIVE ASSY FEED Replacement 1 Put the convex on upper right side of DRIVE ASSY FEED PL 14 3 2 to the notch of 500 SHEET FEEDER ASSEMBLY Match the hole of DRIVE ASSY FEED to the boss of 5...

Page 412: ...3 314 Chapter 3 Removal and Replacement Procedures RRPs RRP14 10 SOLENOID FEED PL 14 3 3 Leg_Sec03_024FB 4 5 ...

Page 413: ...4 9 4 Remove a screw silver 6mm that fixes SOLENOID FEED PL 14 3 3 to DRIVE ASSY FEED PL 14 3 2 5 Remove SOLENOID FEED from DRIVE ASSY FEED Replacement 1 Match the hole of SOLENOID FEED to the boss of DRIVE ASSY FEED and attach it 2 Fix SOLENOID FEED to DRIVE ASSY FEED using a screw silver 6mm 3 Attach DRIVE ASSY FEED RRP 14 9 4 Attach CLUTCH ASSY PH RRP 14 11 5 Attach 500 SHEET FEEDER LEFT COVER ...

Page 414: ...3 316 Chapter 3 Removal and Replacement Procedures RRPs RRP14 11 CLUTCH ASSY PH PL 14 3 5 Leg_Sec03_025FB 3 2 4 5 ...

Page 415: ...500 SHEET FEEDER ASSEMBLY 5 Remove CLUTCH ASSY PH from 500 SHEET FEEDER ASSEMBLY Replacement 1 Match the hole position of CLUTCH ASSY PH to D cut section of the shaft of ROLL ASSY TURN PL 14 3 8 and attach CLUTCH ASSY PH in such a manner that concave of DRIVE ASSY FEED is placed in the convex of CLUTCH ASSY PH 2 Fix CLUTCH ASSY PH to 500 SHEET FEEDER ASSEMBLY using a KL ring 3 Attach connector P J...

Page 416: ...3 318 Chapter 3 Removal and Replacement Procedures RRPs RRP14 12 HARNESS ASSY FEED 1 PL 14 3 6 Leg_Sec03_026FB 3 3 4 5 2 5 1 ...

Page 417: ...PL 14 3 12 5 Release the two hooks that fix HARNESS ASSY FEED 1 to 500 SHEET FEEDER ASSEMBLY and remove HARNESS ASSY FEED 1 Replacement 1 Put the connector P J435 of HARNESS ASSY FEED 1 through the hole in 500 SHEET FEEDER ASSEMBLY 2 Attach HARNESS ASSY FEED 1 to 500 SHEET FEEDER ASSEMBLY and fix it using the two hooks 3 Attach the connector P J435 on PWBA TRAY CONT 4 Fix the harness of HARNESS AS...

Page 418: ...3 320 Chapter 3 Removal and Replacement Procedures RRPs RRP14 13 ROLL ASSY TURN PL 14 3 8 Leg_Sec03_027FB 8 10 9 9 8 ...

Page 419: ...eft pull out the shaft of ROLL ASSY TURN from the right side bearing of 500 SHEET FEEDER ASSEMBLY and remove ROLL ASSY TURN Replacement 1 After placing the left side shaft of ROLL ASSY TURN PL 14 3 8 in the left side bearing of 500 SHEET FEEDER ASSEMBLY slide ROLL ASSY TURN to the right and attach it 2 Match the double D cut section of BEARING EARTH PL 14 3 7 to the right and left bearing of 500 S...

Page 420: ...3 322 Chapter 3 Removal and Replacement Procedures RRPs RRP14 14 FUSER CHUTE INTERLOCK PL 14 3 9 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_028FB 7 6 1 6 2 5 4 3 ...

Page 421: ...emove connector P J121 of FUSER CHUTE INTERLOCK Replacement 1 Attach connector P J121 of FUSER CHUTE INTERLOCK PL 14 3 9 2 Match two hooks of FUSER CHUTE INTERLOCK to the fitting position of 500 SHEET FEEDER ASSEMBLY and attach FUSER CHUTE INTERLOCK 3 Pull the harness of connector on FUSER CHUTE INTERLOCK from the outside of 500 SHEET FEEDER ASSEMBLY and tighten the loose harness of FUSER CHUTE IN...

Page 422: ...3 324 Chapter 3 Removal and Replacement Procedures RRPs RRP14 15 PWBA MOT PL 14 3 11 Leg_Sec03_029FB 3 3 4 3 ...

Page 423: ...ilver with a flange 6mm that fix PWBA MOT to 500 SHEET FEEDER ASSEMBLY 4 Remove PWBA MOT from 500 SHEET FEEDER ASSEMBLY Replacement 1 Align the lower right side notch of PWBA MOT to the convexed section of 500 PAPER FEEDR ASSY and attach it 2 Fix PWBA MOT to 500 SHEET FEEDER ASSEMBLY using the three screws silver with a flange 6mm 3 Attach the connector P J440 and the connector P J446 on PWBA MOT ...

Page 424: ...3 326 Chapter 3 Removal and Replacement Procedures RRPs RRP14 16 PWBA TRAY CONT PL 14 3 12 Leg_Sec03_030FB 3 3 4 3 ...

Page 425: ...T FEEDER ASSEMBLY so pay sufficient attention to avoid using incorrect one Regarding PWBA TRAY CONT for 250 SHEET FEEDER ASSEMBLY the silk screened marking on the board is in yellow and the solder resist is blue Regarding PWBA TRAY CONT for 500 SHEET FEEDER ASSEMBLY the silk screened marking on the board is in white and the solder resist is green 1 Align the lower right side hole of PWBA TRAY CONT...

Page 426: ...3 328 Chapter 3 Removal and Replacement Procedures RRPs RRP14 17 HARNESS ASSY FEED 2 PL 14 3 13 Leg_Sec03_031FB 3 3 4 5 1 5 2 ...

Page 427: ... Remove the connector P J436 on PWBA TRAY CONT PL 14 3 12 5 Release the hooks at two locations that fix HARNESS ASSY FEED 2 to 500 SHEET FEEDER ASSEMBLY and remove HARNESS ASSY FEED 2 Replacement 1 Attach HARNESS ASSY FEED 2 on 500 SHEET FEEDER ASSEMBLY and fix it with two hooks 2 Attach the connector P J436 on PWBA TRAY CONT 3 Fix the harness of HARNESS ASSY FEED 2 using the two clamps 4 Attach 5...

Page 428: ...3 330 Chapter 3 Removal and Replacement Procedures RRPs RRP14 18 HOUSING ASSY FEED PL 14 4 1 Leg_Sec03_032FB 6 5 1 5 2 9 1 7 9 2 9 1 8 2 8 1 8 2 8 1 ...

Page 429: ...T FEEDER ASSEMBLY disengage the hole of HOUSING ASSY FEED from front side convex of 500 SHEET FEEDER ASSEMBLY and remove HOUSING ASSY FEED downwards Replacement Try not to break ACTUATOR PL 14 4 7 on HOUSING ASSY FEED when carrying out the work shown below 1 Match the four hooks of HOUSING ASSY FEED PL 14 4 1 to the fitting position of 500 SHEET FEEDER ASSEMBLY and attach it 2 Move HOUSING ASSY FE...

Page 430: ...3 332 Chapter 3 Removal and Replacement Procedures RRPs RRP14 19 PHOTO SENSOR NO PAPER PL 14 4 4 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_033FB NOTE 6 7 9 8 2 8 1 6 ...

Page 431: ...e PHOTO SENSOR NO PAPER 9 Remove connector P J119 of PHOTO SENSOR NO PAPER Replacement When carrying out the work shown below carefully check the relation between PHOTO SENSOR NO PAPER and ACTUATOR NO PAPER CST 1 Attach connector P J119 of PHOTO SENSOR NO PAPER 2 Put ACTUATOR NO PAPER CST to the sensor part of PHOTO SENSOR NO PAPER match three hooks of PHOTO SENSOR NO PAPER to the fitting position...

Page 432: ...3 334 Chapter 3 Removal and Replacement Procedures RRPs RRP14 20 ACTUATOR NO PAPER CST PL 14 4 5 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_206FA 6 2 6 1 ...

Page 433: ...3 335 Chapter 3 Removal and Replacement Procedures RRPs RRP14 20 ACTUATOR NO PAPER CST PL 14 4 5 Leg_Sec03_034FB NOTE 9 1 9 2 7 7 8 ...

Page 434: ...SY FEED and remove ACTUATOR NO PAPER CST Replacement When carrying out the work shown below carefully check the relation between PHOTO SENSOR NO PAPER and ACTUATOR NO PAPER CST 1 Insert the shaft of ACTUATOR NO PAPER CST PL 14 4 5 from the notched of HOUSING ASSY FEED PL 14 4 1 2 Insert ACTUATOR NO PAPER CST to the senser part of SENOR PHOTE NO PAPER PL 14 4 4 engage the shaft of ACTUATOR NO PAPER...

Page 435: ...3 337 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 436: ...3 338 Chapter 3 Removal and Replacement Procedures RRPs RRP14 21 ACTUATOR PL 14 4 7 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_035FB NOTE 9 8 7 ...

Page 437: ... of HOUSING ASSY FEED and remove ACTUATOR together with SPRING ACTUATOR 9 Remove SPRING ACTUATOR from ACTUATOR Replacement 1 Attach SPRING ACTUATOR to ACTUATOR 2 Engage the shaft of ACTUATOR to the hook of HOUSING ASSY FEED and attach ACTUATOR together with SPRING ACTUATOR 3 Hook SPRING ACTUATOR to the notched of HOUSING ASSY FEED Be sure to securely hook SPRING ACTUATOR to the notches of ACTUATOR...

Page 438: ...3 340 Chapter 3 Removal and Replacement Procedures RRPs RRP14 22 PHOTO SENSOR T R PL 14 4 4 Leg_Sec03_036FB 8 9 2 9 1 ...

Page 439: ...onnector P J120 of PHOTO SENSOR T R PL 14 4 4 9 Release the hooks at three locations that fix PHOTO SENSOR T R to HOUSING ASSY FEED and remove PHOTO SENSOR T R Replacement 1 Match three hooks of PHOTO SENSOR T R to fitting position of HOUSING ASSY FEED and attach it 2 Attach connector P J120 of PHOTO SENSOR T R 3 Attach ACTUATOR RRP 14 21 4 Attach ROLL ASSY FEED RRP 14 23 5 Attach HOUSING ASSY FEE...

Page 440: ...3 342 Chapter 3 Removal and Replacement Procedures RRPs RRP14 23 ROLL ASSY FEED PL 14 4 11 Leg_Sec03_037FB 6 7 6 8 1 8 2 9 8 1 8 2 11 2 11 1 10 1 10 2 ...

Page 441: ...k that fix ROLL ASSY FEED to SHAFT FEED and remove ROLL ASSY FEED Replacement Pay attention to fitting direction of ROLL ASSY FEED when carrying out the work shown below 1 Attach ROLL ASSY FEED to SHAFT FEED so that the hook is directed rightward and fix the hook of ROLL ASSY FEED to the groove of SHAFT FEED 2 Attach ROLL SUPPORT to SHAFT FEED and fix the hook of ROLL SUPPORT to the groove of SHAF...

Page 442: ...pter 3 Removal and Replacement Procedures RRPs RRP14 24 SEPARATOR ASSEMBLY PL 14 3 25 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_038FB NOTE NOTE 10 1 10 1 10 2 9 1 9 1 9 2 9 3 ...

Page 443: ...break the boss of LEVER when carrying out the work shown below Be sure not to be loose SPRING LEVER when carrying out the work shown below Pay attention to fitting direction of LEVER when carrying out the work shown below 9 Depress the boss parts on both sides of LEVER PL 14 3 28 and take out LEVER and SPRING LEVER PL 14 3 27 from CHUTE ASSY 500 PL 14 3 38 Try not to be break the boss of SEPARATOR...

Page 444: ...LEVER when carrying out the work shown below 2 Attach SPRING LEVER PL 14 3 27 to the boss of CHUTE ASSY 500 depress the boss parts on both sides of LEVER PL 14 3 28 and attach LEVER to CHUTE ASSY 500 Check that SPRING LEVER is placed in the boss of LEVER and boss of CHUTE ASSY 500 properly Be sure to engage the convex of LEVER with the concave of lower side on SEPARATOR ASSEMBLY properly 3 Attach ...

Page 445: ...3 347 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 446: ...3 348 Chapter 3 Removal and Replacement Procedures RRPs RRP14 25 GUIDE CST R PL 14 3 29 Leg_Sec03_039FB 10 9 9 9 9 9 ...

Page 447: ... ASSEMBLY 10 Remove GUDE CST R together with SPG LOCK CST LL PL 14 3 33 and STOPPER CST R PL 14 3 31 from 500 SHEET FEEDER ASSEMBLY 11 Remove STOPPER CST R RRP 14 27 Replacement 1 Attach STOPPER CST R RRP 14 27 2 Match the boss of GUIDE CST R to the hole of 500 SHEET FEEDER ASSEMBLY attach GUIDE CST R 3 Fix GUIDE CST R on 500 SHEET FEEDER ASSEMBLY using five screws silver tap 6mm 4 Attach CHUTE AS...

Page 448: ...3 350 Chapter 3 Removal and Replacement Procedures RRPs RRP14 26 GUIDE CST L PL 14 3 30 Leg_Sec03_040FB 11 12 9 10 11 11 11 11 ...

Page 449: ...TERLOCK PL 14 3 9 remove GUIDE CST L from 500 SHEET FEEDER ASSEMBLY together with SPG LOCK CST LL PL 14 3 33 and STOPPER CST L PL 14 3 32 13 Remove STOPPER CST L RRP 14 28 Replacement 1 Attach STOPPER CST L RRP 14 28 2 Put FUSER CHUTE INTERLOCK in the rear side hole of GUIDE CST L match the boss of GUIDE CST L to the hole of 500 SHEET FEEDER ASSEMBLY attach GUIDE CST L 3 Fix GUIDE CST L on 500 SHE...

Page 450: ...3 352 Chapter 3 Removal and Replacement Procedures RRPs RRP14 27 STOPPER CST R PL 14 3 31 Leg_Sec03_181FB 10 1 10 2 ...

Page 451: ... LOCK CST LL when carrying out the work shown below 10 Remove STOPPER CST R PL 14 3 31 from GUIDE CST R PL 14 3 29 Replacement 1 Attach SPG LOCK CST LL PL 14 3 33 to the boss of STOPPER CST R and attach STOPPER CST R to GUIDE CST R Check that SPG LOCK CST LL is placed in the boss of STOPPER CST R and GUIDE CST R properly 2 Attach GUIDE CST R RRP 14 25 3 Attach CHUTE ASSY RETARD RRP 14 29 4 Attach ...

Page 452: ...3 354 Chapter 3 Removal and Replacement Procedures RRPs RRP14 28 STOPPER CST L PL 14 3 32 Leg_Sec03_182FB 10 1 10 2 ...

Page 453: ... LOCK CST LL when carrying out the work shown below 10 Remove STOPPER CST L PL 14 3 32 from GUIDE CST L PL 14 3 30 Replacement 1 Attach SPG LOCK CST LL PL 14 3 33 to the boss of STOPPER CST L and attach STOPPER CST L to GUIDE CST L Check that SPG LOCK CST LL is placed in the boss of STOPPER CST L and GUIDE CST L properly 2 Attach GUIDE CST L RRP 14 26 3 Attach CHUTE ASSY RETARD RRP 14 29 4 Attach ...

Page 454: ...3 356 Chapter 3 Removal and Replacement Procedures RRPs RRP14 29 CHUTE ASSY RETARD REFERENCE ONLY Leg_Sec03_041FB 8 10 8 9 ...

Page 455: ...3 357 Chapter 3 Removal and Replacement Procedures RRPs RRP14 29 CHUTE ASSY RETARD REFERENCE ONLY Leg_Sec03_517FA 11 12 ...

Page 456: ...TARD from the bearing of GUIDE CST L PL 14 3 30 remove CHUTE ASSY RETARD from 500 SHEET FEEDER ASSEMBLY Replacement 1 Attach the left side shaft of CHUTE ASSY RETARD to the bearing of GUIDE CST L PL 14 3 30 2 Attach the right side shaft of CHUTE ASSY RETARD to the bearing of GUIDE CST R PL 14 3 29 attach CHUTE ASSY RETARD to 500 SHEET FEEDER ASSEMBLY 3 Put BRACKET MAG R PL 14 3 43 in the notch of ...

Page 457: ...3 359 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 458: ...3 360 Chapter 3 Removal and Replacement Procedures RRPs RRP14 30 FILM ASSY FDR PL 14 3 39 Leg_Sec03_205FA 9 9 9 9 10 ...

Page 459: ...R PL 14 3 39 to CHUTE ASSY 500 PL 14 3 38 10 Remove FILM ASSY FDR from CHUTE ASSY 500 Replacement 1 Match the hole of FILM ASSY FDR PL 14 3 39 to the boss of CHUTE ASSY 500 PL 14 3 38 put the under part of film on FILM ASSY FDR in the inside of CHUTE ASSY 500 and attach FILM ASSY FDR 2 Fix FILM ASSY FDR to CHUTE ASSY 500 using the four screws silver tap 8mm 3 Attach CHUTE ASSY RETARD RRP 14 29 4 A...

Page 460: ...3 362 Chapter 3 Removal and Replacement Procedures RRPs RRP15 LEGAL PAPER CASSETTE RRP15 1 LEGAL PAPER CASSETTE ASSY PL 15 1 1 Leg_Sec03_156FB 1 ...

Page 461: ...AL PAPER CASSETTE ASSY PL 15 1 1 till it stops and then lift up its front a little and remove LEGAL PAPER CASSETTE ASSY from 250 PAPER FEEDER Replacement 1 While lifting up the front of LEGAL PAPER CASSETTE ASSY a little insert it in 250 PAPER FEEDER and then push in LEGAL PAPER CASSETTE ASSY to the end in horizontal state ...

Page 462: ...3 364 Chapter 3 Removal and Replacement Procedures RRPs RRP15 2 GUIDE END ASSY 250 PL 15 1 2 Procedure No with included in Fig shows the procedure at attachment Leg_Sec03_157FB 3 2 ...

Page 463: ...tch the convex at four locations on GUIDE END ASSY 250 to the notched of CASSETTE 250 LG PL 15 1 12 and remove it upwards Replacement 1 Match the four convex of GUIDE END ASSY 250 to the notched of CASSETTE 250 LG and attach it 2 Slide GUIDE END ASSY 250 to front side and insert the convex of GUIDE END ASSY 250 in the groove of PLATE SLIDE LG PL 15 1 14 3 Attach PLATE ASSY BOTTOM 250 RRP 15 3 4 At...

Page 464: ...3 366 Chapter 3 Removal and Replacement Procedures RRPs RRP15 3 PLATE ASSY BOTTOM 250 PL 15 1 3 Leg_Sec03_158FB 2 2 3 1 3 1 3 2 3 2 ...

Page 465: ...3 367 Chapter 3 Removal and Replacement Procedures RRPs RRP15 3 PLATE ASSY BOTTOM 250 PL 15 1 3 Leg_Sec03_159FB 6 7 5 8 6 4 4 4 4 5 ...

Page 466: ... right and left sides remove PLATE ASSY BOTTOM 250 Replacement 1 Match the boss part on the rear side of PLATE ASSY BOTTOM 250 to SPRING NF 250 PL 15 1 8 Check that the boss part on the rear side of PLATE ASSY BOTTOM 250 is engaged in SPRING NF 250 2 Put the shaft of PLATE ASSY BOTTOM 250 to the notched of CASSETTE 250 LG on both right and left sides and attach it 3 Attach the convex of PLATE ASSY...

Page 467: ...3 369 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 468: ...3 370 Chapter 3 Removal and Replacement Procedures RRPs RRP15 4 COVER FRONT CST 250 P 15 1 13 Leg_Sec03_160FB 2 3 1 3 2 3 3 2 ...

Page 469: ...small screwdriver lay COVER FRONT CST 250 towards front and then release the three convex of the rear side of COVER FRONT CST 250 from the hole of LEGAL PAPER CASSETTE ASSY Remove COVER FRONT CST 250 Replacement 1 Match the three convex of the rear side of COVER FRONT CST 250 to the hole of LEGAL PAPER CASSETTE ASSY attach COVER FRONT CST 250 Fix a hook at the bottom of COVER FRONT CST 250 2 Fix C...

Page 470: ...3 372 Chapter 3 Removal and Replacement Procedures RRPs Blank Page ...

Page 471: ...Chapter 4 Plug Jack P J Connector Locations Chapter 4 Plug Jack P J Connector Locations CONTENTS 1 Connector P plug J jack 4 1 1 1 List of P J 4 1 1 2 P J layout diagram 4 5 ...

Page 472: ...Chapter 4 Plug Jack P J Connector Locations Chapter 4 Plug Jack P J Connector Locations CONTENTS ...

Page 473: ...sor and PWBA MCU 113 H 136 Connects RR 2ND Cover Assembly 2BTR Cover Switch and ADC Harness Assembly 114 D 104 Connects Fuser Switch Assembly Fuser Door Switch and PWBA MCU 115 G 107 Connects Harness Assembly Interlock Upper Interlock Switch and LV HVPS 116 H 107 Connects Upper Interlock Switch Harness Assembly Interlock and Fuser Inter lock Switch 117 D 104 Connects Fuser Interlock Switch Upper I...

Page 474: ...and PWBA MCU 432 D 109 Connects PWB DEVE Rotary CONT and LV HVPS 433 D 108 Connects PWB DEVE Rotary CONT and DEVE Rotary Motor Assembly 500 H 153 Connects LV HVPS and PWBA MCU 501 I 152 Connects LV HVPS and PWBA ESS 502 I 153 Connects LV HVPS Harness Assembly Interlock Fuser Interlock Switch P R Motor Assembly PWBA MCU and PWB DEVE Rotary CONT 503 I 155 Connects LV HVPS and PWBA Fuser CONT 504 H 1...

Page 475: ...der Door Switch and PWBA Tray CONT 127 F 169 Connects CST Sensor and PWBA Tray CONT 435 E 169 Connects PWBA Tray CONT and IOT 436 E 169 Connects PWBA Tray CONT and Option Paper Feeder 437 E 169 Connects PWBA Tray CONT PWBA MOT Feeder T R Clutch Feeder Door Switch Housing Assembly Feed Feed3 Harness Assembly and Solenoid 438 E 169 Connects PWBA Tray CONT and CST Sensor 440 E 168 Connects PWBA MOT a...

Page 476: ... CONT and 2nd Option Paper Feeder 437 E 309 Connects PWBA Tray CONT PWBA MOT Feeder T R Clutch Feeder Door Switch Housing Assembly Feed Feed3 Harness Assembly and Feeder Sole noid 440 E 308 Connects PWBA MOT and PWBA Tray CONT 446 D 308 Connects PWBA MOT and Feeder Motor 500 Paper Feeder 608 D 307 Connects IOT and PWBA Tray CONT 609 C 309 Connects Feeder T R Clutch and PWBA Tray CONT 610 C 308 Con...

Page 477: ...ns 1 2 P J layout diagram 108 117 114 614 109 105 116 204 107 429 106 433 432 430 104 506 516 505 510 514 513 512 T2 115 220 2BTR 1BTR IBT BCR DEVE A 102 103 104 105 106 107 108 109 110 111 112 113 114 115 101 B C D E F G H I J K L Leg_Sec04_001LA ...

Page 478: ...4 6 Chapter 4 Plug Jack P J Connector Locations 604 603 605 103 100 202 101 102 203 A 117 118 119 120 121 122 123 124 125 126 127 128 129 130 116 B C D E F G H I J K L Leg_Sec04_002LA ...

Page 479: ...4 7 Chapter 4 Plug Jack P J Connector Locations 126 431 111 620 112 113 601 602 621 617 A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L Leg_Sec04_201LA ...

Page 480: ...1 515 504 503 508 509 502 500 608 3 2 1 72 71 70 29 400 415 412 403 404 405 421 420 411 413 409 406 416 414 422 418 417 401 410 408 407 600 128 201 200 A 147 148 149 150 151 152 153 154 155 156 157 158 159 160 146 B C D E F G H I J K L Leg_Sec04_202LA ...

Page 481: ... Chapter 4 Plug Jack P J Connector Locations 121 608 618 120 119 446 440 437 610 609 4358 436 435 438 127 A 162 163 164 165 166 167 168 169 170 171 172 173 174 175 161 B C D E F G H I J K L Leg_Sec04_005FA ...

Page 482: ...4 10 Chapter 4 Plug Jack P J Connector Locations 121 608 618 120 119 446 609 610 4358 436 435 437 440 A 302 303 304 305 306 307 308 309 310 311 312 313 314 315 301 B C D E F G H I J K L Leg_Sec04_007FA ...

Page 483: ... PL 4 1 MSI List 5 19 PL 5 1 PH Assy 1 2 Illustration 5 20 PL 5 1 PH Assy 1 2 List 5 21 PL 5 2 PH Assy 2 2 Illustration 5 22 PL 5 2 PH Assy 2 2 List 5 23 PL 6 1 Transfer Illustration 5 24 PL 6 1 Transfer List 5 25 PL 7 1 Xero Illustration 5 26 PL 7 1 Xero List 5 27 PL 8 1 ROS Illustration 5 28 PL 8 1 ROS List 5 29 PL 9 1 DEVE 1 2 Illustration 5 30 PL 9 1 DEVE 1 2 List 5 31 PL 9 2 DEVE 2 2 Illustra...

Page 484: ... 14 3 500 Paper Feeder 2 3 Illustration 5 46 PL 14 3 500 Paper Feeder 2 3 List 5 47 PL 14 4 500 Paper Feeder 3 3 Illustration 5 48 PL 14 4 500 Paper Feeder 3 3 List 5 49 PL 15 1 Legal Paper Cassette Illustration 5 50 PL 15 1 Legal Paper Cassette List 5 51 ...

Page 485: ...he illustrations Encircled alphabetical figures in the illustrations indicate interrupted leader lines Same characters in the illustrations represent lines to be connected The mark with 2 5 attached to assembly parts on the illustrations and lists represents that the items 2 3 4 and 5 of that plate are contained and the mark with 2 5 PL6 1 1 represent that the item 2 3 4 and 5 of that plate and th...

Page 486: ...VER Ref PL1 1 23 MULTIPURPOSE FEEDER COVER Ref PL1 1 12 LOWER FRONT COVER Ref PL1 1 13 UPPER FRONT COVER Ref PL1 1 14 OPERATOR PANEL Ref PL1 1 15 FUSER CHUTE INTERLOCK Ref PL6 1 15 FUSER CHUTE ASSEMBLY Ref PL6 1 1 LEFT COVER Ref PL1 1 16 COVER ESS ASSY Ref PL1 1 28 BIAS TRANSFER ROLL BTR COVER Ref PL6 1 13 VERTICAL TRANSPORT ASSEMBLY Ref PL5 2 1 Leg_Sec005_251LA ...

Page 487: ...st Leg_Sec005_252LA IBT Ref PL7 1 1 DEVELOPER ROTOR FRAME ASSEMBLY Ref PL9 2 9 DEVELOPER HOUSING BLACK Ref PL9 2 5 DEVELOPER HOUSING YELLOW Ref PL9 2 6 DEVELOPER HOUSING MAGENTA Ref PL9 2 7 DEVELOPER HOUSING CYAN Ref PL9 2 8 ...

Page 488: ...TOR CONTROL BOARD Ref PL12 1 2 PHOTO SENSOR MPF NO PAPER Ref PL4 1 21 MULTIPURPOSE ROLLER Ref PL4 1 6 MULTIPURPOSE ROLLER ASSEMBLY Ref PL4 1 24 MULTIPURPOSE FEEDER ASSEMBLY Ref PL4 1 1 SEPARATOR ASSEMBLY Ref PL4 1 15 RIGHT SIDE GUIDE Ref PL4 1 11 LEFT SIDE GUIDE Ref PL4 1 10 SIDE GUIDE GEAR Ref PL4 1 9 DEVELOPER LATCH ASSEMBLY Ref PL9 1 1 IBT SENSOR Ref PL7 1 2 TOP COVER INTERLOCK Ref PL1 1 7 TONE...

Page 489: ...T HEAD ASSEMBLY Ref PL8 1 1 BIAS TRANSFER ROLLER BTR RETRACTOR MOTOR Ref PL11 1 7 FUSER COVER INTERLOCK Ref PL1 1 17 FUSER DRIVE MOTOR Ref PL11 1 3 MACHINE CONTROL UNIT MCU Ref PL12 2 4 LOW HIGH VOLTAGE POWER SUPPLY Ref PL12 2 6 ELECTRONIC SUB SYSTEM ESS CONTROLLER BOARD Ref PL12 2 2 FUSER CONTROLLER BOARD Ref PL12 2 10 DEVELOPMENT MOTOR Ref PL11 1 5 PHOTORECEPTOR MOTOR Ref PL11 1 6 ...

Page 490: ...DER LEFT COVER Ref PL3 1 1 250 SHEET FEEDER RIGHT COVER Ref PL3 1 9 250 SHEET PAPER TRAY Ref PL2 1 1 250 SHEET FEEDER CHUTE ASSEMBLY Ref PL3 1 2 250 SHEET FEEDER ASSEMBLY Ref PL3 1 15 250 SHEET PAPER TRAY LEGAL Ref PL15 1 1 Leg_Sec005_255LA ...

Page 491: ...ist 500 SHEET FEEDER LEFT COVER Ref PL14 2 1 500 SHEET FEEDER RIGHT COVER Ref PL14 2 9 500 SHEET PAPER TRAY Ref PL14 1 1 500 SHEET FEEDER CHUTE ASSEMBLY Ref PL14 2 2 500 SHEET FEEDER ASSEMBLY Ref PL14 2 15 Leg_Sec005_256LA ...

Page 492: ...ng parts list PL 1 1 Cover Illustration 1 with 2 5 19 3 with 18 30 23 with 8 20 22 31 2 18 30 4 5 19 7 6 8 9 9 10 20 22 21 31 32 33 34 35 10 12 13 24 14 26 27 15 16 28 29 P115 P116 P114 P117 J220 P220 J29 17 36 37 Leg_Sec005_201LA 11 11 ...

Page 493: ... COVER FRONT U 15 OP PANEL P220 16 COVER LH 17 SWITCH ASSY FUSER P114 P117 18 COVER TRAY 19 COVER SPRING TOP 20 COVER ROS WINDOW 21 SLIDE BAR 22 GUIDE BAR 23 COVER ASSY RH with 8 20 22 31 24 HARNESS ASSY PANEL J29 J220 25 26 COVER INNER L 27 COVER INNER U 28 COVER ESS ASSY 29 HARNESS ASSY INTLK P115 30 TRAY EXTENSION 31 COVER DUP A 32 COVER TOP SIDE L 33 COVER TOP SIDE R 34 COVER CONPANE 1 35 COVE...

Page 494: ...5 10 Chapter 5 Parts List PL 2 1 250 Paper Cassette Illustration ...

Page 495: ...7 2 GUIDE END ASSY 250 3 PLATE ASSY BOTTOM 250 with 4 4 PAD BOTTOM 5 GUIDE PAPER L ASSY 250 6 PINION 12 7 GUIDE PAPER R ASSY 250 8 SPRING NF 250 9 PLATE ROLL STOPPER 250 10 LOCK LIFT R 11 ROLL LINK 12 CASSETTE 250 13 COVER FRONT CST 250 14 PLATE SLIDE 250 15 LOCK LIFT L 16 PLATE STOPPER R 17 PLATE STOPPER L ...

Page 496: ...5 12 Chapter 5 Parts List PL 3 1 250 Paper Feeder 1 3 Illustration ...

Page 497: ...50 with 3 8 13 3 COVER REAR 250 4 MAGNET CATCH 5 ROLL PINCH A 6 ROLL PINCH B 7 SPRING PINCH A 8 SPRING PINCH B 9 COVER RIGHT 250 10 FOOT 11 BLOCK CST 12 SPRING EARTH FEEDER 13 GUIDE REAR 14 FEEDER ASSY 250 with 10 12 PL3 2 15 250 PAPER FEEDER ASSY with 1 14 16 17 PL2 1 3 2 16 COVER JOINT HOLE 17 LOCK MC TO FDR ...

Page 498: ...5 14 Chapter 5 Parts List PL 3 2 250 Paper Feeder 2 3 Illustration ...

Page 499: ...TURN 9 SWITCH I L CAB P121 10 CLAMP 11 PWBA MOT 12 PWBA TRAY CONT 13 HARNESS ASSY FEED 2 J436 J4358 14 24 25 HOLDER ASSY RETARD with 26 26 SPRING RETARD 27 CHUTE 250 28 LEVER 250 29 SPRING LEVER 250 30 BUTTON FDR 250 31 SPG LOCK CST LL 32 STOPPER CST R 33 GUIDE CST R 250 34 GUIDE CST L 250 35 STOPPER CST L 36 SNR CST P127 37 HARNESS ASSY FEED SW J127 J438 38 40 41 CHUTE ASSY 250 with 27 42 42 FILM...

Page 500: ...5 16 Chapter 5 Parts List PL 3 3 250 Paper Feeder 3 3 Illustration 1 with 2 14 2 4 5 6 7 4 8 9 10 11 10 9 12 14 3 13 Leg_Sec005_025FB NO PAPER SENSOR P119 P120 T R SENSOR J119 J120 P618 ...

Page 501: ...rts name 1 HOUSING ASSY FEED with 2 14 2 HOUSING FEED 3 CAP ACTUATOR 4 SENSOR PHOTO 5 ACTUATOR NO PAPER CST 6 SPRING ACTUATOR 7 ACTUATOR 8 BRACKET FEED 9 BEARING EARTH 10 ROLL SUPPORT 11 ROLL ASSY FEED 12 SHAFT FEED 13 COVER FEED 14 HARNESS ASSY FEED 3 P618 J119 J120 ...

Page 502: ...5 18 Chapter 5 Parts List PL 4 1 MSI Illustration ...

Page 503: ...0 GUIDE ASSY SIDE L 11 GUIDE ASSY SIDE R 12 PLATE BOTTOM 2 13 PLATE BOTTOM ASSY MSI with 12 14 14 PAD MSI 15 HOLDER ASSY RETARD 16 PLATE ASSY RETARD 17 SPRING N F MSI 18 FRAME ASSY BOTTOM 19 GEAR PICK UP 20 SOLENOID PICK UP P605 21 SENSOR PHOTO P103 22 ACTUATOR 23 HARNESS ASSY P H 1 J408 J409 J103 J603 J604 J605 24 ROLL ASSY MSI with 2 6 25 25 PAPER GUIDE 26 OIL DAMPER 27 DAMPER BRACKET 28 29 ...

Page 504: ...5 20 Chapter 5 Parts List PL 5 1 PH Assy 1 2 Illustration 3 4 2 with 3 4 Ref PL5 2 1 Leg_Sec005_203LA ...

Page 505: ...5 21 Chapter 5 Parts List PL 5 1 PH Assy 1 2 List Item Parts name 1 2 CHUTE ASSY REAR with 3 4 3 CHUTE REAR UP 4 CHUTE REAR LOW 5 ...

Page 506: ...5 22 Chapter 5 Parts List PL 5 2 PH Assy 2 2 Illustration ...

Page 507: ...AL 8 ROLL ASSY REGI 9 SPRING REGI L BLACK 10 FRAME PH 11 VARISTOR 12 ROLL ASSY PRE REGI 13 ROLL PINCH 14 SPRING PRE REGI 15 BRACKET SENSOR OHP 16 SENSOR P101 17 SPRING ACTUATOR 18 ACTUATOR REGI 19 SENSOR PHOTO P102 20 MOTOR PH P604 21 HARNESS ASSY P H2 P603 J100 J101 J102 J202 J203 22 23 SWITCH I L CAB P100 24 GEAR ASSY DRIVE 25 COVER HARNESS 26 GUIDE ASSY REGI L 27 GUIDE ASSY REGI R ...

Page 508: ...5 24 Chapter 5 Parts List PL 6 1 Transfer Illustration ...

Page 509: ... 2ND with 14 16 32 14 BRACKET SWITCH 2ND 15 SWITCH I L CAB with 14 P113 16 COVER RR 2ND 17 18 SENSOR ASSY ADC P431 19 SENSOR PHOTO 20 SPRING 2ND 21 22 23 PLATE BIAS 2ND ASSY with 30 24 CAM ASSY IBT CL 25 26 27 HARNESS ASSY ADC J418 J422 J112 J431 J620 J621 28 DIODE 29 30 WIRE ASSY 2BTR J505 T2 31 HARNESS ASSY 2BTR SENS J111 P620 32 HARNESS ASSY 2BTR SW J113 P621 33 HOLDER ASSY ADC with 18 34 34 HO...

Page 510: ...5 26 Chapter 5 Parts List PL 7 1 Xero Illustration ...

Page 511: ...E CRU ASSY AD with 13 15 17 33 34 13 HOUSING ASSY GUIDE AD 14 15 LATCH IBT AD 16 SPRING TORSION AD 17 LATCH PR AD 18 19 BCR CLN XERO ASSY with 23 30 31 20 21 22 23 PLATE SOLENOID 24 WIRE ASSY 1 BTR J504 J512 25 WIRE ASSY IBT J506 J513 26 WIRE ASSY BCR J508 J514 27 HARNESS ASSY XERO J416 J108 J109 28 29 DIODE 30 SENSOR TONER FULL P126 31 HARNESS ASSY TNER FULL J126 P617 32 33 LEVER LATCH PR 34 CAP ...

Page 512: ...5 28 Chapter 5 Parts List PL 8 1 ROS Illustration ...

Page 513: ...5 29 Chapter 5 Parts List PL 8 1 ROS List Item Parts name 1 ROS ASSY P601 P602 2 CLEANER with 4 3 GUIDE ROS CLN 4 CLEANER ASSY BASE ...

Page 514: ... 30 Chapter 5 Parts List PL 9 1 DEVE 1 2 Illustration 1 with 2 5 16 18 6 with 2 4 9 10 20 21 5 4 17 16 4 2 3 18 9 10 P106 P105 ROTARY HOME POSITION SENSOR J510 J509 11 14 20 21 12 13 4 Leg_Sec005_208LA 2 ...

Page 515: ...3 LATCH ROTARY 4 SPRING TRACK D 5 HOLDER LATCH ROTARY 6 ANTENNA ASSY CTRG with 2 4 9 10 20 21 7 8 9 HOLDER ANTENNA CTRG 10 ANTENNA CTRG P106 11 HOLDER ASSY BIAS 12 SENSOR PHOTO P105 13 BRACKET SENSOR 14 WIRE ASSY DEVE J509 J510 15 16 LINK LATCH 17 LEVER LATCH 18 STOPPER LATCH 19 20 LINK LEVER 21 LEVER CTRG SET 22 ...

Page 516: ...5 32 Chapter 5 Parts List PL 9 2 DEVE 2 2 Illustration ...

Page 517: ...Y 1 3 TNR CRU M 1 4 TNR CRU C 1 5 HOUSING ASSY DEVE K with 11 6 HOUSING ASSY DEVE Y with 11 7 HOUSING ASSY DEVE M with 11 8 HOUSING ASSY DEVE C with 11 9 FRAME ASSY ROTARY 10 PIVOT ASSY 11 PIVOT AD 12 SHAFT ASSY ROTARY 13 COVER ROTARY BOTTOM 14 BEARING BALL 15 COVER ASSY MAG 1 Consumables ...

Page 518: ...5 34 Chapter 5 Parts List PL 10 1 Fuser Illustration 1 2 3 4 5 P128 J3 J614 J417 Leg_Sec005_210LA 6 ...

Page 519: ...5 35 Chapter 5 Parts List PL 10 1 Fuser List Item Parts name 1 FUSER ASSY 2 HARNESS ASSY MCU C L J614 J3 J417 3 BRACKET RIZ 4 GEAR 2ND 5 BRACKET ASSY 2ND GEAR 6 FUSER LOCK SWITCH P128 ...

Page 520: ...5 36 Chapter 5 Parts List PL 11 1 Drive Illustration 1 2 J414 J404 J433 J406 P201 P200 P600 J405 J411 3 4 5 6 7 8 Leg_Sec005_211LA ...

Page 521: ...Parts List PL 11 1 Drive List Item Parts name 1 DRIVE ASSY BTR 2 DRIVE ASSY PRO J411 J414 3 MOT ASSY FUSER J404 4 MOT ASSY ROT J433 5 MOT ASSY MAG J405 J406 6 MOT ASSY P R P200 P201 7 MOT ASSY MICRO P600 8 PLATE LEFT ...

Page 522: ...5 38 Chapter 5 Parts List PL 12 1 ELEC 1 2 Illustration 6 5 5 4 13 2 1 13 P429 P104 6 6 6 6 6 6 6 6 8 10 6 7 7 7 7 7 7 7 7 10 12 3 10 11 8 14 6 6 6 Leg_Sec005_212LA ...

Page 523: ...EC 1 2 List Item Parts name 1 PWBA HVPS 2 PWB ASSY ROT 3 SENSOR ASSY P104 4 PWBA CRUM 5 CLAMP PRESS 21 6 CLAMP MSB 1207 7 CLAMP RLWT 1V0 8 BUSH OPEN OLBT 13 9 10 BUSH STB 19 11 BUSH STB 26 12 HOLDER SENSOR 13 CLAMP RLWT 3V0 14 BUSH STB 13 ...

Page 524: ...5 40 Chapter 5 Parts List PL 12 2 ELEC 2 2 Illustration ...

Page 525: ...12 J429 J413 J104 J105 J606 J617 J415 J106 J107 J125 J430 J420 J421 J608 J501 J71 J515 J516 J602 J72 9 HARNESS ASSY AC J2 J503 10 PWBA FUSER CONT 11 12 CLAMP MSB 1207 13 CLAMP LWS 03S 14 CLAMP RLWT 1V0 15 FLAT CLAMP FCR 30 16 17 POWER CORD 18 BUSH SADDLE ES 0510 2 19 BUSH SADDLE ES 0505 2 20 BUSH OPEN OLBT 13 21 BUSH STB 19 22 BUSH STB 26 23 24 CLAMP RLWT 3V0 25 CLAMP RLWT 4V0 26 BUSH STB 13 27 BR...

Page 526: ...5 42 Chapter 5 Parts List PL 14 1 500 Paper Cassette Illustration ...

Page 527: ...with 2 19 2 GUIDE END ASSY 3 PLATE ASSY BOTTOM with 4 4 PAD BOTTOM 5 GUIDE PAPER L ASSY 6 PINION 12 7 GUIDE PAPER R ASSY 8 SPRING NF 9 PLATE ROLL STOPPER 500 10 LOCK LIFT R 11 ROLL LINK 12 13 14 COVER FRONT CST 500 15 CASSETTE 500 16 PLATE SLIDE 500 17 LOCK LIFT L 18 PLATE STOPPER R 19 PLATE STOPPER L ...

Page 528: ...5 44 Chapter 5 Parts List PL 14 2 500 Paper Feeder 1 3 Illustration ...

Page 529: ...DR ASSY with 3 8 13 3 COVER REAR 4 MAGNET CATCH 5 ROLL PINCH A 6 ROLL PINCH B 7 SPRING PINCH A 8 SPRING PINCH B 9 COVER RIGHT 10 FOOT 11 BLOCK CST 12 SPRING EARTH FEEDER 13 GUIDE REAR 14 FEEDER ASSY 500 with 10 12 PL14 3 14 4 15 500 PAPER FEEDER ASSY with 1 14 16 PL14 1 14 3 14 4 16 SCREW JOINT FDR ...

Page 530: ...5 46 Chapter 5 Parts List PL 14 3 500 Paper Feeder 2 3 Illustration ...

Page 531: ...D 1 J435 P608 7 BEARING EARTH 8 ROLL ASSY TURN 9 SWITCH I L CAB P121 10 CLAMP 11 PWBA MOT 12 PWBA TRAY CONT 13 HARNESS ASSY FEED 2 J436 J4358 14 24 25 HOLDER ASSY RETARD with 34 26 CHUTE 27 SPRING LEVER 28 LEVER 29 GUIDE CST R 30 GUIDE CST L 31 STOPPER CST R 32 STOPPER CST L 33 SPG LOCK CST LL 34 SPRING RETARD 35 37 38 CHUTE ASSY 500 with 26 39 39 FILM ASSY FDR 40 CAP 41 CLAMP MSB 1207 42 BUSH SAD...

Page 532: ...5 48 Chapter 5 Parts List PL 14 4 500 Paper Feeder 3 3 Illustration 1 with 2 14 2 4 5 6 7 4 8 9 10 11 10 9 12 14 3 13 Leg_Sec005_025FB NO PAPER SENSOR P119 P120 T R SENSOR J119 J120 P618 ...

Page 533: ...arts name 1 HOUSING ASSY FEED with 2 14 2 HOUSING FEED 3 CAP ACTUATOR 4 SENSOR PHOTO 5 ACTUATOR NO PAPER CST 6 SPRING ACTUATOR 7 ACTUATOR 8 BRACKET FEED 9 BEARING EARTH 10 ROLL SUPPORT 11 ROLL ASSY FEED 12 SHAFT FEED 13 COVER FEED 14 HARNESS ASSY FEED 3 P618 J119 J120 ...

Page 534: ...5 50 Chapter 5 Parts List PL 15 1 Legal Paper Cassette Illustration ...

Page 535: ...TE ASSY BOTTOM 250 with 4 4 PAD BOTTOM 5 GUIDE PAPER L ASSY 250 6 PINION 12 7 GUIDE PAPER R ASSY 250 8 SPRING NF 250 9 PLATE ROLL STOPPER 250 10 LOCK LIFT R 11 ROLL LINK 12 CASSETTE 250 LG 13 COVER FRONT CST 250 14 PLATE SLIDE LG 15 LOCK LIFT L 16 COVER TOP CST LG 17 COVER BLOCK R LG 18 COVER BLOCK L LG 19 PLATE STOPPER R 20 PLATE STOPPER L ...

Page 536: ... Adjustment of edge of paper 6 19 2 3 250 500 Paper Feeder 6 20 2 3 1 Main function 6 20 3 Xerographic 6 23 3 1 ROS 6 24 3 1 1 Main function 6 24 3 2 XERO CRU 6 25 3 2 1 Main function 6 25 3 3 Development 6 28 3 3 1 Main function 6 28 3 4 Second BTR FUSER 6 30 3 4 1 Main function 6 30 4 Electrical 6 32 4 1 Main function 6 32 5 Flow of printing data 6 34 5 1 Data flow 6 34 6 Operation mode 6 35 7 C...

Page 537: ...41 8 1 DRIVE ASSY FEED 6 41 8 2 MOTOR ASSY P R DRIVE ASSY PRO 6 42 8 3 MOTOR ASSY MAG MOTOR ASSY ROT 6 43 8 4 MOTOR ASSY 36 12 6 44 8 5 MOTOR ASSY PH 6 45 Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS ...

Page 538: ... shown below 1 Charge Charges the surface of drum 2 Exposure Exposes the image part with a laser beam 3 Development Develops image part using toner 4 1st transfer Transfers the toner image on the drum to the belt 5 Cleaning Cleans the drum 6 Repeating Repeats the procedure of 1 to 5 for each toner in full color mode 7 2nd transfer Transfers the toner image on the belt to paper 8 Neutralization Rem...

Page 539: ... 2 1 2 Summarized diagram of overall printing processes Summarized diagram of overall printing processes is shown below m o p p q p n j k 0 1 2 3 l 2 r r m 4 s0 5 5 s0 p Chapter 6 Principles of Operation ...

Page 540: ...e of overlapped AC voltage is applied from HVPS and it discharges to the surface of the drum Surface of drum is negative charged evenly by DC bias voltage The surface of the drum is made of a photoconductor insulator where not exposed to light conductor where exposed and the inside of it is made of a conductor aluminum cylinder HVPS BCR Leg_Sec06_005FA Negative charge Positive charge Drum Photocon...

Page 541: ... radiated from a laser diode inside the ROS ASSY and scans the drum surface from end to end in the shaft direction via a polygon mirror fixed mirror and the Scanner Assy lens inside ROS ASSY One laser beam is output from the laser diode Leg_Sec06_008FB Drum Mirror Lens COL Lens CYL Lens L1 Polygon Mirror PWBA SOS SOS Sensor Scanner Assy PWBA LD Mirror SOS Window Chapter 6 Principles of Operation ...

Page 542: ...nd the negative charge on the drum surface flows to the positive side and the charges negate each other so that the potential on the drum surface drops The part on the surface where potential drops becomes the electrostatic latent image ROS ASSY Leg_Sec06_009FA Photoconductor Conductor Drum Laser beam Negative charge Positive charge Leg_Sec06_010FA Concept of drum Laser beam Photoconductor Conduct...

Page 543: ...r becomes positive and they are attracted to each other and bond electrically The carrier is a magnetic body therefore it is pulled to the Magnet Roll and it is formed into an even layer as it passes through the Trimmer Blade Negative voltage is applied to Magnet Roll with overlapped AC voltage from HVPS The electrostatic latent image formed by exposure on the drum is on the positive side compared...

Page 544: ... characteristics by contamination on the surface due to toner or scratches made by agitation In order to maintain the charge characteristics a small amount of carrier is mixed with toner inside the Toner Cartridge and toner and carrier are supplied to toner dispense while deteriorated carrier in Developer Assy is collected in a separate chamber in Toner Cartridge This is called Trickle development...

Page 545: ...1st BTR contacts the rear side of the belt and applies a positive charge to the rear side of belt After the negative charged toner image on the drum surface is drawn by the positive charge on the rear side of the belt it is transferred from drum to belt HVPS 1ST BTR Drum Negative charge Positive charge Toner Belt Leg_Sec06_019FA V 0 Leg_Sec06_020FA Potential on drum surface Leg_Sec06_021FA Drum su...

Page 546: ...scraping off the residual toner and collects it in the Cleaner Box 1 3 6 Repeating Forming complete toner image In Repeating forming complete toner image process toner images in each color formed on the drum surface are transferred to the belt one by one and a complete toner image of 4 colors is formed on the surface of the belt Cleaning Blade Drum Leg_Sec06_023FA Negative charge Positive charge T...

Page 547: ... Yellow toner image Drum surface Magenta toner image Belt surface Yellow toner image Magenta toner image Cyan toner image Black toner image Drum surface Cyan toner image Drum surface Black toner image Chapter 6 Principles of Operation ...

Page 548: ...R contacts only at transferring to paper so that the toner image being formed on belt surface is not damaged It is normally at home position of 2nd BTR and home position is detected by 2nd BTR Retract Sensor The contact point with paper is moved by drive from the 2nd BTR Retract Motor 2nd BTR 2nd BTR Retract Sensor 2nd BTR Retract Motor Leg_Sec06_026FA Chapter 6 Principles of Operation ...

Page 549: ...lied from the 2nd BTR at the rear side of paper a negative charge is induced on toner transferred side of paper and the positive charged toner image on the belt surface is transferred to the paper from the belt HVPS 2nd BTR Back Up Roll Belt Paper Leg_Sec06_027FA HVPS 2nd BTR Detack Saw Back Up Roll Belt Leg_Sec06_028FA Negative charge Positive charge Toner Paper Leg_Sec06_029FA Belt surface Resid...

Page 550: ...ner remaining on the belt surface is removed Belt Cleaner contacts the belt only at cleaning so that the toner image being formed on the belt surface is not damaged Contact is made by drive from IBT Retract Motor Toner remaining on the belt surface is scraped off by the Cleaning Blade inside the Belt Cleaner and toner remaining on the belt is negatively charged and then absorbed by the positive ch...

Page 551: ...oner is melted by a Heat Roll that uses a Heater Lamp as a heat source inside the Fuser Assy and toner is fixed on the paper by the holding force of Heat Roll and Pressure Belt Heat Roll Paper Fixed toner Unfixed toner Pressure Belt P R Heater Leg_Sec06_032FA Chapter 6 Principles of Operation ...

Page 552: ...al parts used for feeding paper are explained corresponding to illustration Parts are classified into the following blocks according to the basic composition MSI Multi Sheet Inserter Registration FUSER 250 500 Paper Feeder Chapter 6 Principles of Operation ...

Page 553: ...he paper width T Feed Solenoid Feed Solenoid controls rotation of Feed Gear When Solenoid is excited Feed Gear locked is disengaged and Feed Roll rotates driven by P H Motor Feed Roll Feed Solenoid Paper Empty Sensor Side Guide Side Guide Bottom Plate Leg_Sec06_047FA Feed Roll Feed Solenoid Leg_Sec06_048FA Chapter 6 Principles of Operation ...

Page 554: ...by spring pressure T Feed Roll Paper pushed by Bottom Plate is fed by friction force of Feed Roll T Paper Empty Sensor Paper Empty Sensor detects presence of paper When paper runs out sensor light is shielded by the actuator moving under its own weight At this time No paper is detected No paper sensor light shielding Feed Roll Cam Cam Leg_Sec06_049FA Chapter 6 Principles of Operation ...

Page 555: ... entering sensor T Regi Clutch This transmits drive from P H Motor to Regi Roll and feeds paper to transfer part T P H MOTOR Stepping motor that drives Roll of MSI and REGI part T Fuser In Sensor This is a reflection type sensor which detects that paper is fed just before Fuser after transferring toner image T Fuser This fixes completed toner image transferred by the 2nd BTR onto paper and feeds p...

Page 556: ...some cases REGI part aligns the edge of paper using Roll Loop method When Roll Loop method is used paper that passes through Pre Regi roll is applied to the stopped Regi Roll and looped When Regi Roll rotates while paper is looped paper is fed from Regi Roll in the state that the edge of paper are aligned Regi Roll Pre Regi Roll Leg_Sec06_051FA Chapter 6 Principles of Operation ...

Page 557: ...o control motor or sensor inside Paper Feeder T Paper Cassette Tray There are 3 kinds of Paper Cassette Tray capacity the 250 sheet tray is the standard the 500 sheet tray is optional and the 3rd one is a 250 sheet tray coping with legal size Leg_Sec06_052FA Paper Cassette Tray Side Guide Side Guide End Guide Bottom Plate Feed Motor Connection connector Feeder Door Switch Feed Solenoid Cassette Sw...

Page 558: ... Bottom Plate is locked to bottom side when Paper Cassette Tray is pulled out from Paper Feeder and unlocked when Paper Cassette Tray is inserted to Paper Feeder and pushes paper against Feed Roll using spring pressure T Feed Motor Feed Motor drives Feed Roll and Turn Roll T Feed Roll Paper pushed by the Bottom Plate is fed by friction force of Feed Roll When Paper Cassette Tray is pulled out nip ...

Page 559: ...sor detects existence or non existence of the paper When there is no more paper the actuator blocks the sensor by lowering by its own weight At such time no paper state is detected No paper Sensor light shielding T Feeder Door Switch Feeder Door Switch detects open or close of the Tray door T Tray Lock Securely fix the Paper Feeder to the main body by rotating the two lock MC to FDRs on the right ...

Page 560: ... explained corresponding to illustration Parts are classified into the following blocks according to the basic composition ROS ASSY XERO CRU Development Second BTR FUSER ROS ASSY Development XERO CRU Second BTR FUSER Leg_Sec06_203LA Laser beam Paper feed Chapter 6 Principles of Operation ...

Page 561: ...iates polygon mirror Polygon mirror has 6 sides of reflecting mirrors and reflecting angle of laser beam is changed by rotation of Scanner Motor According to the change in this reflecting angle laser beam can scan to drum shaft direction 1 line is scanned on one reflecting mirror side Laser beam reflected from polygon mirror reaches the surface of dram through the lens mirror and window The lens c...

Page 562: ...d to form completed toner image made by overlapping 4 colors After the completed toner image of 4 colors is created the completed toner image is transferred onto paper 2nd transfer by negative charge induced by 2nd BTR After toner remaining on the surface of belt is scraped off by Cleaning Blade in Belt Cleaner it is absorbed by positive voltage charged brush and collected in the disposal toner bo...

Page 563: ...h Motor IBT Brush Motor drives the Belt Cleaner brush T IBT Cleaner Retract Motor IBT Cleaner Retract Motor drives the cam used to advance to contact Belt Belt Cleaner to IBT Belt When the cam rotates Belt Cleaner contacts Belt T Sensor IBT Retract Sensor IBT Retract detects the position of cam for retraction of Belt Cleaner T P R Motor P R Motor drives the drum and Motor and drum are connected by...

Page 564: ...llected in the cleaner box The cleaner box is provided with an actuator which shields the detector of the Full Toner Sensor The actuator is held by a spring and it gradually comes down by the weight of the recovered toner and when the sensor detector is shielded Full Toner state is detected Leg_Sec06_068FA Full Toner Sensor Actuator Chapter 6 Principles of Operation ...

Page 565: ...n Crum Cartridge is carried out by wireless T Developer Assy Developer Assy are furnished for each of the 4 colors Y M C and K and common parts are used for each color Developer Assy consists of exclusive Augers for agitating and supplying toner Magnet Roll that draws magnetic carrier and forms developing layer and supplies toner to drum and Trimmer Blade that is used to unify developing layer on ...

Page 566: ...ition of Rotary Developer so that Rotary Developer can be put at appropriate position Positioning is carried out by rotating Rotary Developer for regulated duration reducing speed and stopping it after Sensor detects home position actua tor The position approx 10 degrees rotated clockwise from transfer position of black toner Developer becomes the home position T Latch Rotary Rotary Developer is l...

Page 567: ... rotates accordingly The cam advances the BTR makes the BTR touch the paper and the toner image is transferred When the image transfer is completed the motor rotates and the BTR returns to the retract position by the spring T 2nd BTR Retract Sensor detects the BTR position The shaft with cam which retracts the BTR is provided with a sensor actuator and when the sensor is shielded the BTR is retrac...

Page 568: ...and also feeds paper to discharge tray or Duplex by switching gate in Fuser Fuser consists of the parts shown below Heat Roll Belt Heater Lamp Exit Roll Thermostat Temp Sensor Exit Sensor FUSER ASSY Belt Heater Lamp Exit Roll Thermostat Temp Sensor Temp Sensor Exit Sensor Leg_Sec06_060FB Heat Roll Chapter 6 Principles of Operation ...

Page 569: ...eutralization T HVPS HVPS supplies high voltage to IBT Cleaner and Detack Saw T PWBA Fuser Cont PWBA Fuser Cont controls ON OFF of Fuser Lamp and turns ON OFF AC power supply for the device using Switch on PWBA T PWBA Rotate Motor PWBA Rotate Motor Cont creates pulse for Motor from input signal of PWBA MCU and supplies it to Motor Front Interlock Switch UI HVPS PWBA Rotate Motor Cont PWBA MCU LV H...

Page 570: ...nd BTR Cover Switch is used to detect open and close of Shute Assy FSR T Front Interlock Switch Front Interlock Switch is used to shut down 24VDC the power for drive Motor etc when Front Cover is opened and open shut is detected by change in voltage after power is converted to 3 3VDC by voltage division circuit of 24VDC within MCU T Fuser Door Switch Fuser Door Switch is used to shut down 24VDC th...

Page 571: ...mage a single color image 2 dimensional dot image is formed To obtain a full color image a 2 dimensional dot image must be formed for each of the 4 colors Resolution is determined by the following points Main scanning direction Number of dots inch Sub scanning direction Number of scanning lines inch Leg_Sec06_033FB Host electric signal Printer controller electric signal ROS ASSY laser beam Toner i...

Page 572: ...T SLEEP MODE T DIAG TEST mode The device is ready to accept diag command or it carries out diag presently T ERROR mode The device detects some kind of error Except errors regarding No paper tray No paper and Life alarm Transition of state between each mode is shown below Refer to interface specification for information between each mode Leg_Sec06_065FA Power Up ERROR mode DEEP SLEEP mode LIGHT SLE...

Page 573: ...of printing processes including correction of parameters is called Process control T TC Toner Content control Sensor ADC reads concentration of toner patch for controlling TC created on the belt surface and according to the result of reading toner supply amount laser intensity or high voltage to be applied is controlled Calculation of correction value Calculation of parameter for creation of ADC t...

Page 574: ...tion and 4 patches of each color are created on the belt surface 4 Reading of toner patch Sensor ADC reads the concentration of created toner patch and if read value is different from ideal value when they are compared parameter is calculated again and step 3 is returned to If read value is extremely thin or thick carry out the following control procedures T Admix control If patch concentration re...

Page 575: ... 20 sheets is carried out after printing is complete adjustment from 1 to 4 shall be performed for image quality 7 4 Belt position control In full color printing toners of 4 colors are overlapped therefore it is necessary to control belt position so that toners of the 4 colors can be transferred at the correct position Sensor TR0 is an optic reflecting type sensor There is a silver seal on the Bel...

Page 576: ...y turning ON OFF the Fuser Lamp 7 6 FUSER safety circuit Apart from non contact type Temp Sensor for controlling temperature Fuser Assy has contact type Temp Sensor for detecting high temperature This Temp Sensor is situated at a position on the surface of Heat Roll where paper doesn t pass through When the surface of Heat Roll becomes abnormally high temperature so Heater Relay in PWBA Fuser Cont...

Page 577: ...ntration a change message is displayed XERO CRU When Sensor TR0 in CRU used to detect Belt position detects silver seal more than the regulated number of times or Full Toner Sensor detects full toner state a change message is displayed T Detection of life of parts to be changed on regular basis Developer Assy When rotation time of Magnet Roll in Developer Assy exceeds the regulated value a change ...

Page 578: ... of DRIVE ASSY FEED is transmitted following the flow shown below DRIVE ASSY FEED CLUTCH ASSY PH ROLL ASSY TURN GEAR FEED ROLL ASSY FEED FEEDER ASSY Leg_Sec06_035FA DRIVE ASSY FEED GEAR FEED CLUTCH ASSY PH FRONT Leg_Sec06_042FA Chapter 6 Principles of Operation ...

Page 579: ...low DRIVE ASSY PRO MOTOR ASSY P R FLANGE GEAR INPUT GEAR 30 27 XERO CRU CAM ASSY DRUM GEAR BRUSH 32 GEAR DRIVE BRUSH ROLL ASSY BRUSH IBT GEAR 19 CAM ASSY IBT CL Leg_Sec06_036FA MOTOR ASSY P R DRIVE ASSY PRO GEAR 19 GEAR INPUT GEAR BRUSH 32 GEAR DRIVE BRUSH GEAR BRUSH 30 27 FRONT Leg_Sec06_045FA Chapter 6 Principles of Operation ...

Page 580: ...ASSY DEVE DEVE ASSY AUGER DISPENCE GEAR AUGER ADMIX GEAR MAG ROLL MAG GEAR IDLE GEAR AUGER SUPPLY FRAM ASSY ROTARY AUGER SUPPLY AUGER ADMIX Leg_Sec06_037FA TONER CARTRIDGE GEAR AGITATOR AGITATOR INPUT GEAR K INPUT GEAR Y INPUT GEAR M INPUT GEAR C MOTOR ASSY MAG MOTOR ASSY ROT FRAM ASSY ROTARY GEAR IDLE DISP K GEAR IDLE DISP C GEAR IDLE DISP Y GEAR IDLE DISP M FRONT Leg_Sec06_044FA Chapter 6 Princi...

Page 581: ...RANSFER ASSY EXIT ROLLER BELT ASSY BRACKET ASSY 2ND GEAR GEAR IDLER GEAR 27 2ND BTR ASSY MOTOR ASSY MICRO GEAR 28 CAM ASSY 2ND Leg_Sec06_039FA GEAR EXIT GEAR IDLER EXIT GEAR IDLER GEAR 27 BRACKET ASSY 2ND GEAR FUSER ASSY DRIVE ASSY BTR TRANSFER ASSY 2ND BTR ASSY MOTOR ASSY 36 13 BELT ASSY ROLL ASSY FUSER GEAR HR GEAR 28 MOTOR ASSY MICRO FRONT Leg_Sec06_043FA Chapter 6 Principles of Operation ...

Page 582: ...H ASSY PH PH ASSY MSI ROLL REGI ROLL ASSY PREREGI ROLL ASSY REGI GEAR 28 40 MOTOR PH GEAR 21 104 GEAR PICK UP ROLL ASSY 200 RETARD ROLL ASSY Leg_Sec06_040FA GEAR 21 104 MOTOR PH GEAR 28 40 GEAR PICK UP RETARD ROLL ASSY MSI PH ASSY CLUTCH ASSY PH CLUTCH ASSY PH GEAR 43 GEAR 43 FRONT Leg_Sec06_046FA Chapter 6 Principles of Operation ...

Page 583: ...6 46 Chapter 6 Principles of Operation ...

Page 584: ...iagram 7 1 1 2 General Wiring Diagram 7 2 2 Interconnection Wiring Diagram of Parts 7 3 2 1 Notes on Using the Wiring Diagram between Parts 7 3 2 2 Configuration of the Interconnection Wiring Diagram of Parts 7 5 1 DC POWER SUPPLY 7 8 2 MSI REGI 7 10 3 FEEDER 250 500 7 12 4 ROS 7 14 5 XEROGRAPHIC 7 16 6 HIGH VOLTAGE 7 18 7 DEVELOPER 7 20 8 2nd BTR 7 22 9 FUSER 7 24 10 CONTROLLER 7 26 ...

Page 585: ...Chapter 7 Wiring Diagrams and Signal Information Chapter 7 Wiring Diagrams and Signal Information CONTENTS ...

Page 586: ... connector The connector No is indicated inside the box Represents a connection terminal with a plate spring on the printed circuit board The connector terminal No is indicated inside the box Represents a connector directly connected to the printed circuit board The connector No is indicated inside the box The box containing a part name represents a part PL X Y Z indicates the item Z of the plate ...

Page 587: ...R PL11 1 7 FUSER MOTOR PL11 1 3 FUSER ASSY PL10 1 1 DOOR SWITCH P H MOTOR PL5 2 20 P J604 SOLENOID FEED PL4 1 23 P J605 PRE REGI CLUTCH PL5 2 22 P J202 REGI CLUTCH PL5 2 2 P J203 P H DOOR SWITCH PL5 2 23 P J100 SENSOR PHOTO PAPER EMPTY SENSOR PL4 1 24 P J103 P J603 P J408 P J409 P J418 P J620 P J621 P J422 P J600 ROTARY MOTOR CONT PL12 1 10 P J433 P J430 P J412 P J405 P J406 DEVE ROTARY MOTOR PL11...

Page 588: ...nctional parts attached with functional parts name Denotes the control and its outline in PWB Denotes a connection between parts with harnesses or wires attached with signal name contents Denotes the function and logic value of the signal to operate the function Low L High H The given voltage is for signal in high status The arrow indicates the direction of signal Denotes the function and logic va...

Page 589: ...ation Denotes a connection between wires I L 24VDC Denotes DC voltage when the interlock switch in HNB MCU WITH CPU turns on 5VDC 3 3VDC Denotes DC voltage SG Denotes signal ground AG Denotes analog ground RTN Denotes the return Symbols Description ...

Page 590: ...th PWBA MCU 3 FEEDER 250 500 Connections of PWBA TRAY CONT with PWBA MCU Connections of FEED CLUCH with PWBA TRAY CONT Connections of DOOR SWITCH with PWBA TRAY CONT Connections of NO PAPER SENSOR with PWBA TRAY CONT Connections of PAPER PASS SENSOR with PWBA TRAY CONT Connections of SOLENOID FEED with PWBA TRAY CONT Connections of CASSETTE SWITCH with PWBA TRAY CONT Connections of FEEDER MOTOR wi...

Page 591: ... RETRACT SENSOR with PWBA MCU Connections of 2ND BTR COVER SWITCH with PWBA MCU Connections of ADC SENSOR with PWBA MCU Connections of 2ND BTR RETRACT MOTOR with PWBA MCU 9 FUSER Connections of FUSER MOTOR with PWBA MCU Connections of FUSER ASSY with PWBA MCU Connections of FUSER INTERLOCK SWITCH with PWBA MCU Connections of FUSER LOCK SWITCH with PWBA MCU Connections of PWBA FUSER CONTROL with LV...

Page 592: ...7 7 Chapter 7 Wiring Diagrams and Signal Information Blank Page ...

Page 593: ... 5VDC FRONT INTERLOCK SWITCH PL 1 1 7 I L 5VDC To 9 FUSER POWER SAVE P J401 20 19 PWBA MCU PL12 2 4 I L 5VDC P J401 18 5VDC SG P J410 3 4 I L 24VDC I L 24VDC SG SG 5 6 7 8 3 3VDC SG I L 24VDC SG I L 24VDC SG 1 2 P J201 1 2 P J432 1 3 P R MOTOR PL11 1 6 PWBA FUSER CONTROL PL12 2 10 P J2 3 1 P J503 3 1 Interlock 24VDC ROTARY MOT CONT PL12 1 2 Interlock 24VDC Interlock 5VDC 5VDC INTERLOCK 24VDC 3 3VD...

Page 594: ... reacts for each output Over voltage protection All outputs of LV HVPS stop outputting when over voltage occurs Operating voltage of over voltage protection for each output is as shown below 24VDC 36VDC 5VDC 7VDC 3 3VDC 5VDC Power save mode and deep sleep mode Output stop using Interlock Switch I L 5VDC signal that goes through Front Interlock Switch and Fuser Interlock Switch becomes power supply...

Page 595: ...L ON L 24VDC 4 I L 24VDC 3 4 10 9 P J203 2 1 1 2 5 6 P H POOR SW OPENED H 3 3VDC 5 6 8 7 P J603 12 11 1 2 7 SG 8 OHP SENSED H 5VDC 7 8 6 5 9 5VDC 9 4 P J100 2 1 2 1 P J101 3 10 PULL UP 5VDC 11 SG 10 11 3 2 12 REGI SENSED H 5VDC 12 1 2 1 P J102 3 SENSOR PHOTO REGI SENSOR PL5 2 19 SENSOR PHOTO OHP SENSOR PL5 2 16 P H DOOR SWITCH PL5 2 23 13 PULL UP 5VDC 14 SG 15 PAPER EMPTY SENSED H 5VDC 2 1 P J103 ...

Page 596: ...CW Drive control signal of P H MOTOR FEED SOL ON L 24VDC ON OFF signal of Solenoid Feed PREREGI CL ON L 24VDC ON OFF signal of Pre Regi Clutch REGI CL ON L 24VDC ON OFF signal of Regi Clutch P H DOOR SW OPEND H 3 3VDC Open close detect signal of CHTE ASSY REATR by P H Door Switch OHP SENSED H 5VDC Detect signal of OHP sheet by Sensor Photo OHP Sensor REGI SENSED H 5VDC Paper detect signal of Regi ...

Page 597: ...ON L 24VDC 1 P J609 2 2 1 SG P J121 2 1 DOOR SWITCH PL3 2 9 250 PL14 3 9 500 P J119 3 2 1 PULL UP 5VDC SG NO PAPER SENSED H 5VDC SENSOR PHOTO NO PAPER SENSOR PL3 3 4 250 PL14 4 4 500 13 14 15 P J120 3 2 1 PULL UP 5VDC SG PAPER PASS SENSED L 5VDC SENSOR PHOTO PAPER PASS SENSOR PL3 3 4 250 PL14 4 4 500 P J127 1 2 3 LEGAL CASSETTE SENSED L 5VDC SG CASSETTE EXIST SENSED L 5VDC 4 CASSETTE SWITCH PL3 2 ...

Page 598: ...Open close detect signal of Rear Cover by Door Rear Cover Switch NO PAPER SENSED H 5VDC Paper detect signal of Paper Tray by Sensor Photo No Paper Sensor PAPER PASS SENSED L 5VDC Detect signal of starting paper feed by Sensor Photo Paper Pass Sensor FEED SOL ON L 24VDC ON OFF signal of Solenoid Feed LEGAL CASSETTE SENSED L 5VDC Select signal of legal Cassette and standard 250 Cassette TRAY EXISTED...

Page 599: ... 3 2 1 P J425 5 4 3 1 P J426 3 2 1 PWBA MCU PL12 2 4 P J602 2 1 P J601 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P J427 2 1 DATA DATA DATA DATA P CONT LASER ON L 5VDC SG VREF SG 5VDC 3 3VDC I L 24VDC SG SCAN MOT ON L 5VDC SCAN MOT CLOCK SG SOS SENSED L 5VDC 5VDC ROS ASSY PL8 1 1 Single Beam Laser Diode M INTERLOCK 24VDC 5VDC 3 3VDC 5VDC Leg_Sec007_005FB ...

Page 600: ... DATA ESS DATA Image signal from ESS MCU DATA MCU DATA Image signal from MCU PCONT LASER ON L 5VDC VREF Control signal of PWBA LD in ROS ASSY SCANNER MOTOR ON L 5VDC SCANNER MOTOR CLOCK Control signal of PWBA Scanner in ROS ASSY SOS SENSED L 5VDC Reference signal for scan start of LASER ...

Page 601: ... PULL UP 5VDC SG 5 IBT RETRACT SENSED L 5VDC P J107 3 2 1 IBT RETRACT SENSOR PL6 1 22 P J416 1 2 5VDC TRO SENSED H 5VDC 3 SG P J108 3 2 1 TR0 SENSOR PL7 1 2 4 ANTENNA OUT 5 ANTENNA IN P J109 2 1 CRUM XERO ANTENNA PL7 1 10 P J403 4 5 6 7 8 9 10 P J502 9 10 P R MOT GAIN P J200 7 6 5 4 3 2 1 P J201 1 2 P R MOT CLK P R MOT LD P R MOT FG P R MOT ON L 5VDC SG I L 24VDC SG LV HVPS PL12 2 6 INTERLOCK 24VD...

Page 602: ... of IBT Cleaner Retract Motor FULL TONER SENSED H 5VDC Full toner detect signal by Sensor Photo Sensor Toner Full IBT RETRACT SENSED L 5VDC Retract detect signal of IBT Cleaner by Sensor Photo IBT Retract Sensor TR0 SENSED H 5VDC Belt position detect signal by Sensor Photo TR0 Sensor ANTENNA OUT ANTENNA IN Control signal of CRUM XERO Antenna P R MOT GAIN P R MOT CLK P R MOT LD P R MOT FG P R MOT O...

Page 603: ...16 17 P J516 9 8 7 6 5 4 3 2 1 P J507 1 P J505 1 P J506 1 MCU PL12 2 4 HVPS PL12 1 1 1st BTR CONT IBT CLEANER H L SG SG BCR CONT DEVE BIAS ON DEVE BIAS CONT IBT CLEANER ON 1st BTR REV ON 2nd BTR REV ON 1st BTR ON 2nd BTR ON DEVE BIAS CLK 2nd BTR CONT BCR CLK SG I L 24VDC CLEANER H L IBT CLEANER ON 2nd BTR REV ON 2nd BTR ON 2nd BTR CONT 1st BTR IBT CLEANER DEVE BCR INTERLOCK 24VDC INTERLOCK 24VDC D...

Page 604: ...OFF signal of DEVE Bias DEVE BIAS CONT Voltage control signal of DEVE BIAS IBT CLEANER ON ON OFF signal of Belt Cleaning Brush Bias 1st BTR REV ON Control signal of 1st BTR DC Bias 2nd BTR REV ON Control signal of 2nd BTR DC Bias 1st BTR ON ON OFF signal of 1st BTR Bias 2nd BTR ON ON OFF signal of 2nd BTR Bias DEVE BIAS CLK Cycle control signal of DEVE AC Bias 2nd BTR CONT Voltage control signal o...

Page 605: ... J415 1 2 1 CRUM ANTENNA PL9 1 10 P J415 6 7 8 9 CLOCK ON H 5VDC P J430 4 ROTARY MOTOR CONT PL12 1 2 DEVE ROTARY MOTOR PL11 1 4 M I L 24VDC 3 P J432 1 P J502 11 12 P J433 1 2 3 4 5 6 9 11 DEVE ROT A I L 24VDC DEVE ROT XA DEVE ROT B I L 24VDC DEVE ROT XB ANTENNA OUT Interlock 24VDC SG LV HVPS PL12 2 6 Interlock 24VDC 5VDC Interlock 24VDC 2 3 4 2 3 4 TEMP SG HUMI 5VDC DATA 5VDC CLOCK SG TEMP HUMI SE...

Page 606: ...ured by Sensor Analog value HUMI Humidity data in the printer measured by Sensor Analog value HOME POSITION SENSED H 5VDC Home position detect signal of Deve Rotary by Sensor Photo Rotary Home Position Sensor ANTENNA OUT ANTENNA IN Control signal of CRUM Cartridge Antenna SG HOLD CLOCK ON H 5VDC Control signal of PWBA Rotate Motor Control DEVE ROT A XA B XB Excitation signal of Deve Rotate Motor D...

Page 607: ...R PL11 1 7 P J422 1 2 3 4 5 6 5VDC 1 P J113 2 2ND BTR COVER SWITCH PL6 1 15 7 P J431 8 ADC SOL RELEASE ON L 24VDC I L 24VDC 6 5 4 3 2 1 ADC SOL NIP ON L 24VDC SG ADC LED COLOR ON L 5VDC ADC LED BLACK ON L 5VDC ADC SENSOR 5VDC 7 8 P J403 1 2 3 1 3 2 3 2 1 P J600 RETRACT MOT ON H 3 3VDC I L 24VDC 1 P J621 2 2 1 P J418 1 2 3 SG FUSER IN SENSED L 5VDC 5VDC FUSER IN SENSOR PL6 1 3 2 1 1 P J620 3 2 2 3 ...

Page 608: ...or ADC shutter is at measurement position of reflected light on reference board ADC SOL NIP ON L 24VDC ON OFF signal of Solenoid in Sensor ADC shutter is at measurement position of diffused light ADC LED COLOR ON L 5VDC Lighting signal of LED for detecting color toner patch in Sensor ADC ADC LED BLACK ON L 5VDC Lighting signal of LED for detecting black toner patch in Sensor ADC ADC SENSOR Toner p...

Page 609: ... 5 1 2 3 1 2 P J619 3 FUSER EXIT SENSOR P J110 3 2 1 FUSER MOTOR PL11 1 3 M P J403 11 12 SG FUSER DOOR SW OPENED H 3 3VDC P J114 2 1 P J117 From 1 DC POWER SUPPLY 3 1 1 3 FUSER INTERLOCK INTERLOCK DOOR SWITCH PL1 1 17 FUSER ASSY PL10 1 1 PWBA Fuser Cont PL12 2 10 5 22 LV HVPS PL12 2 6 P J500 2 1 6 P J3 2 1 P J614 3 1 Thermostat Heater FRIKER CLK 3 3VDC LAMP ON L NC 5 6 P J401 21 Interlock 24VDC FU...

Page 610: ...y Temp Sensor for controlling temperature analog value VD Temperature data measured by Temp Sensor for controlling temperature analog value FUSER EXIT SENSED L 5VDC Paper discharge detect signal by Sensor Photo Fuser Exit Sensor DATA CLOCK Control signal of CRUM FLICKER CLK 3 3VDC Control signal for handling flicker exclusive to AC220V AC240V LAMP ON L Lighting signal of Fuser Lamp RELAY ON L 24VD...

Page 611: ... 2 1 P J71 1 2 3 4 5 6 P J400 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P J501 1 2 3 4 5 6 P J220 1 2 3 4 5 6 7 PWBA MCU PL12 2 4 LV HVPS PL12 2 6 CONTROL PANEL PL1 1 15 3 3VDC 5VDC 5VDC Leg_Sec007_011FC SG PCAL PCOUNT HSYNC VSYNC READY PAGE CRDY SRDY STS CMD SG 3 3VDC SG 5VDC SG SG DATA CLK 5VDC BACK LIGHT BL 5VDC NC NC NC NC NC NC NC NC NC NC 3 3VDC 5VDC 5VDC ...

Page 612: ...ther or not the printer is in standby state PAGE Signal for determining one page image data range CRDY Signal for indicating whether or not the printer is ready for receiving command signal SRDY Signal for indicating whether or not the printer is ready for status signal STS Status signal transmitted from PWBA ESS to PWBA MACU CMD Command signal transmitted from PWBA MCU to PWBA ESS DATA Data signa...

Page 613: ...3 4 Installation Space min installation space 8 5 4 Functions 8 7 4 1 Recording System 8 7 4 2 Exposure System 8 7 4 3 Development System 8 7 4 4 Fixing System 8 7 4 5 Resolution 8 7 4 6 Operation Mode 8 7 4 7 Warm up Time 8 8 4 8 FPOT First Print Output Time 8 8 4 9 Continuous Printing Speed 8 8 4 10 Input Properties 8 9 4 10 1 Paper pick up system 8 9 4 10 2 Paper pick up capacity 8 9 4 11 Outpu...

Page 614: ...quality guaranteed area 8 15 8 1 6 Criterion 8 15 9 Option 8 16 9 1 Options to be Installed by Users 8 16 10 ESS Specification 8 17 10 1 External Interface 8 17 10 1 1 USB 8 17 10 1 2 Ethernet 8 17 10 2 Network Protocol 8 17 10 2 1 Printing Protocol 8 17 10 2 2 Other Protocols 8 17 10 3 Decomposer 8 18 10 3 1 PDL Emulation 8 18 10 3 2 Font 8 18 10 3 3 Form Overlay 8 18 10 3 4 Image Area 8 18 10 4 ...

Page 615: ...Save Mode 8 21 10 8 2 Transfer Time to Power Save Mode 8 21 10 8 3 Recovery from Power Save Mode 8 21 10 9 Utility Print 8 22 10 9 1 Printer Settings List 8 22 10 9 2 Panel Settings List Print 8 22 10 9 3 Job Log Print 8 22 10 9 4 Error Log Print 8 22 10 9 5 Stored Document List Print 8 22 ...

Page 616: ...Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS ...

Page 617: ...he printer has the following basic configurations depending on the destination print engine main unit MSI and 250 feeder unit as the standard paper feeding consumables CRU 1 2 Functional Configuration Functional configuration of this printer is shown below Leg_Sec008_201LA Leg_Sec008_002FA ...

Page 618: ... according to the specifications 100V 115V 120V printer voltage 100 127VAC 10 90 135V frequency 50 60Hz 3Hz 220 240V printer voltage 220 240VAC 10 198 264V frequency 50 60Hz 3Hz 2 2 Power Consumption Power consumption in each operation mode at rated voltage input Operation mode Average Wh h Running mode F C 240 Running mode B W 340 Ready mode 82 Low power mode 30 ...

Page 619: ...of Paper Tray Width mm Depth mm Height mm Mass kg 420 424 432 25 or under Tray Width mm Depth mm Height mm Mass kg For 250 sheet A4 LT size 420 424 104 7 or under For 250 sheet Legal size 420 480 104 7 5 or under For 500 sheet A4 LT size 420 424 128 8 2 or under Leg_Sec008_003FA Leg_Sec008_004FA Leg_Sec008_005FA ...

Page 620: ...5 6mm 1 Height 58 4mm 1 Mass 0 220kg 1 Reference The Black toner cartridge has CRUM CRU memory to record information 3 3 4 Yellow toner cartridge Width 52 7mm 1 Depth 285 6mm 1 Height 58 4mm 1 Mass 0 196 1k 0 220 2k kg 1 Reference The Yellow toner cartridge has CRUM CRU memory to record information 3 3 5 Magenta toner cartridge Width 52 7mm 1 Depth 285 6mm 1 Height 58 4mm 1 Mass 0 196 1k 0 220 2k ...

Page 621: ... 1 Reference The Cyan toner cartridge has CRUM CRU memory to record information 3 4 Installation Space min installation space Minimum space as shown below is required to install the printer when it is used for normal objects Space occupied by the operator is not included Top view Leg_Sec008_008FA Leg_Sec008_011FA 300mm 400mm 425mm 100mm ...

Page 622: ...8 6 Chapter 8 Printer Specifications Front view Side view 420mm 251mm 300mm 100mm Leg_Sec008_202LA ...

Page 623: ...on Mode The printer can be operated in either of 4 operation modes The modes are switched over by command from the printer controller or change of printer operation etc Proceeding from power ON low power mode or sleep mode to standby mode will take place after going through a warm up stage Running mode State in running or recording operation Fixing system Held at operating temperature Exposure sys...

Page 624: ...s A4 or Letter SEF Except when process control is operating 1 1 Process controller operation is process controls such as TC control electric potential control cleaning cycle registration control and so on Sometimes the engine stops feeding papers for a certain period of time while continuous printing for these operations 4 9 Continuous Printing Speed The continuous printing speed is shown in the b...

Page 625: ... Inserter is equipped as standard Selection of MSI is designated from the controller 4 10 2 Paper pick up capacity Paper pick up with paper tray 500 sheet Paper Tray 500 sheets or below 56mm of standard paper 250 sheet Paper Tray 250 sheets or below 28mm of standard paper 250 sheet Legal Paper Tray 250 sheets or below 28mm of standard paper MSI paper pick up 150 sheets or below 16mm of standard pa...

Page 626: ... FACE DOWN delivery 4 11 2 Paper delivery capacity FACE DOWN delivery 250 sheets X pressions Letter A4 standard paper 5 AREA COVERAGE for each color in the case of color printing 5 in the case of black and white 4 11 3 Delivery paper size mass FACE DOWN delivery All paper sizes applicable to this printer 4 11 4 Full stack detection non ...

Page 627: ...pecial paper except for plain paper Reliability and operability are the applicable range of specifications but the print image quality is out of the applicable range of specifications 4 12 2 Paper mass Paper feed from paper tray 60 to 105 gsm 16 28 lb Paper feed from MSI 60 to 210 gsm 16 78 lb 4 12 3 Paper size Paper size which can be set to each paper pick up unit is shown in the table below When...

Page 628: ...memory to record information Magenta toner cartridge Cartridge to supply magenta toner to the development unit Magenta toner cartridge has CRUM CRU memory to record information Cyan toner cartridge Cartridge to supply cyan toner to the development unit Cyan toner cartridge has CRUM CRU memory to record information IBT ASSY with a toner recovery cartridge It consists of photosensitive device IBT be...

Page 629: ...operating 5 32 C 15 85 RH At stopping minus 20 40 C 5 85 RH 6 2 Installation Altitude 0 to 3 100m 6 3 Installation Horizontality Longitudinal levelness of table surface on which the printer is installed 5mm Lateral levelness of table surface on which the printer is installed 10mm 6 4 Ambient Lighting 3000 Lux or less without no direct sun beams TBD 6 5 Storage Temperature of a Toner Cartridge ...

Page 630: ...system FDA21CFR Chapter 1 Subchapter J Section 1010 1040 220V 240V system IEC60825 Amendment 1 Amendment 2 EN60825 1 Amendment 11 Amendment 2 Class 1 Laser Product 7 3 EMI 120V system US FCC Part 15 Subpart B Class B ANSI C63 4 11 4D 220V 240V system EC EN55022 CISPR Publication 22 Class B 7 4 Noise Noise of printing including with option is as follows Sound power level Sound power level of impuls...

Page 631: ...andard paper 8 1 3 Paper condition The paper used is fresh paper immediately after unpacked which has been left in the operating environment for 12 hours before unpacking 8 1 4 Printer condition The print image quality specified in this section is guaranteed with the printer in normal condition 8 1 5 Image quality guaranteed area The print image quality specified in this section is guaranteed in t...

Page 632: ...8 16 Chapter 8 Printer Specifications 9 Option 9 1 Options to be Installed by Users Users can install the following units 250 Feeder Unit 500 Feeder Unit Legal cassette for 250 Feeder Unit ...

Page 633: ...sNT4 0 2000 XP 2003Server PC Protocol Transport Maximum Session 1 Supported Client LPD TCP IP 1 WindowsNT4 0 2000 XP 2003Server DPU Port9100 TCP IP 1 Windows 2000 XP 2003Server DPU FTP TCP IP 1 WindowsNT4 0 2000 XP 2003Server Protocol Transport Support SNMP TCP IP Supported MIB MIB II RFC1213 HostResources MIB RFC1514 PrinterMIB RFC1759 XCMI2 4 HTTP TCP IP Client Windows 2000 XP Windows NT4 0 Nets...

Page 634: ...ce Protocol PDL Emulation GDI like USB available LPD available Port9100 available IPP not available SMB not available NetWare P Server not available EtherTalk A PAP not available FTP not available Usable Area Size Maximum 215 9mmx355 6mm Unprintable Area 4mm each from four edges left right top and bottom of paper For DL 6 1mm from left and right edges 4mm from top and bottom edges are not printabl...

Page 635: ...r can select whether the data is cleared or not after being printed The data remains in the printer as long as it is not cleared The data is cleared when the printer is turned on off The user can omit entering a password This is called Store Print 10 4 5 Proof Print When memory is expanded 256MB or more proof print can be selected only when multiple sets of prints are specified in the pritner driv...

Page 636: ...ration Jam error log includes the following information TOTAL PV when jam has occurred Name of jam Fatal error log includes the following information TOTAL PV when error has occurred Error code 10 5 3 Billing Count The same data is stored in two or more addresses in one IC Datacheck checksum etc is conducted When ESS is replaced IC can be transferred IC is mounted on socket 10 6 ID Print User name...

Page 637: ... the operation panel to inform the user of the mode change When the printer operates in this mode print image quality is not guaranteed Also remaining toner level is not displayed as CRUM data can not be guaranteed 10 8 Power Save Function 10 8 1 Power Save Mode 10 8 2 Transfer Time to Power Save Mode 10 8 3 Recovery from Power Save Mode When the printer receives a print job or any button on the o...

Page 638: ...r supported protocols Printer Options Available Paper Tray Tray 1 Tray 2 MPF Print Volume Print volume for each paper size 10 9 2 Panel Settings List Print Panel Settings List can be printed by the user s operation Panel Settings List is printed in B W on A4 size paper Letter size paper for the US in the automatically selected paper tray 10 9 3 Job Log Print The user can print Job Log by requestin...

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